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OPERATOR'S MANUAL
ROTARY WELDING POSITIONER
MODEL: WP-1800B
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 01/2018
© 2018 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial WP-1800B
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS ..............10 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises.
- Page 8 ELECTRICAL SHOCK CAN KILL The welding process uses and produces high voltages that can severely injure or kill. Disconnect power source before performing service or repairs. Insulate yourself from the piece part or other components in the weld circuit. ELECTRICAL AND MAGNETIC FIELDS Certain welding processes create electric and magnetic fields (EMF).
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Page 9: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 10 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9.
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Page 11: Technical Specifications
25. Be sure all equipment is properly installed and grounded according to national, state, and local codes. 26. Keep all cords dry, free from grease and oil, and protected from sparks and hot metal. 27. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. -
Page 12: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 13: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... - Page 14 • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. •...
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Page 15: General Description
GENERAL DESCRIPTION • You have made a practical choice in purchasing the WP-1800B Welding Positioner. It has been carefully built of high quality materials and designed to give many years of efficient service. The simplicity of design and minimum effort required to operate the machine contributes towards meeting schedules and producing greater profits. -
Page 16: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 17 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 18: Electrical Schematic
ELECTRICAL SCHEMATIC... -
Page 19: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy material, make sure they are properly supported. Machine Start-up Operation of this machine is very straight forward. Follow the next steps to become familiar with the machine. -
Page 20: General Welding Use
This requires less coordination. 5. The above septs are merely suggested ways to dial in the machine. Every welder will have their own method of welding and the WP-1800B will be able to be configured to meet their style of welding. -
Page 21: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •... -
Page 22: Parts Diagram
PARTS DIAGRAM Base Plate Assembly Parts Diagram... -
Page 23: Carriage Assembly Parts Diagram
Carriage Assembly Parts Diagram... -
Page 24: Chuck Assembly Parts Diagram
Chuck Assembly Parts Diagram... -
Page 25: Handwheel Gear Box Assembly Parts Diagram
Handwheel Gear Box Assembly Parts Diagram... -
Page 26: Control Box Assembly Parts Diagram
Control Box Assembly Parts Diagram... -
Page 27: Motor Gearbox Assembly Parts Diagram
Motor Gearbox Assembly Parts Diagram... -
Page 28: Parts List
Parts List Item Part Number Description Qty. ME-WP-6A007-V2 Base Plate ME-WP-6A019-V2 Bearing Upright (L.H.) ME-WP-6A020 Bearing Upright (R.H.) ME-WP-7A004 Ground Stud PP-0505 1.0” Bearing ME-WP1800-5A007 Upright Assembly (Right) ME-WP-6A017 Gear Box Plate WP-6A012 Brush Mount PP-0452 Gearbox STD. .25” x .25” x 1.50” Key ME-WP-7A002 Contact Brush WP-7A008... - Page 29 Item Part Number Description Qty. .25-20 X 3.50 Socket Head Cap Screw .25” Lock Washer .25-20 Hex Nut ME-WP-7A017 Pinion Pulley PP-0509 Belt M5 X 0.8 X 6 Button Head PP-0510 Ground Strap M10 X 1.5 X 20 Hex Flange STD.
- Page 30 NOTES...
- Page 31 NOTES...
- Page 32 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...