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Eliet Turfaway 600 Manual

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M A N U A L
Turfaway 600

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Summary of Contents for Eliet Turfaway 600

  • Page 1 M A N U A L Turfaway 600...
  • Page 2 © ELIET Copyright 2020 ELIET. All rights reserved. The texts, images and other information in this manual are protected by copyright and also by other intellectual property rights. As such, no parts of this manual may be used for commercial or other purposes. Certain...

  • Page 3: Introduction

    1.1. Carefully read this user manual ELIET machines are designed for safe and reliable use if they are operated in accordance with the instructions provided. Carefully read these operating instructions before using the machine. Failure to do so may result in personal injury or damage to the equipment.

  • Page 4: Welcome

    Welcome to the family of ELIET users. We thank you for the trust that you have placed in ELIET and we are convinced that you have purchased the very best machine. The operating life of your ELIET machine depends on how you care for your machine.

  • Page 5: Table Of Contents

    Table of Contents 1. Introduction ............................ 3 1.1. Carefully read this user manual ......................3 1.2. Identification data – ELIET Turfaway600 ..................3 2. Warranty ............................3 2.1. Machine registration ..........................3 3. Welcome ............................4 4. Table of Contents ..........................5 5.
  • Page 6 9.9. Lifting the machine ..........................49 9.10. Tightening the tracks ........................50 9.11. Fault diagnosis .............................53 9.11.1. The engine fails to start after idle periods...............53 9.11.2. Engine stalls during operation ..................54 9.11.3. The blade is not moving or is irregular ................55 9.11.4.

  • Page 7: Safety Symbols

    Safety symbols ELIET cannot anticipate every situation in which a risk or danger can occur. As such, the war- nings in this operating manual and the labels on the machine are not comprehensive. Although minimal, some risk will always remain. If you apply a working method, operation or technique as the operator of the machine that is not explicitly recommended by ELIET, ensure in any case that this will not present a danger for third parties.

  • Page 8: Main Machine Parts

    Main machine parts To fully understand the content of this operating manual, you need to be familiar with the ter- minology used for the descriptions. This chapter refers to a broad range of machine parts and identifies their names. We recommend that you take the time to study the machine prior to use for a better understanding of the descriptions provided in this operating manual.

  • Page 9: Overall View

    6.1. Overall view Handlebars Track guide Operating lever blade disconnection Track tension setting Operating lever track drive Filling opening hydraulic tank Operating lever work depth-lock Bumper Joystick Fixing points Vibration absorption Hydraulic tank Lever work depth-setting Hydraulic tank plug Track...
  • Page 10 Fixing support front weight (optional) Middle blade Front weight (20 kg - 44 lbs) Hydraulic filter Belt drive guard Hydrostatic pump Lifting hook Hydrostatic drive belt Adjustment angle setting blade Drive belts for the blade Blade locking mechanism Hydrostatic tensioning roller Footrest work depth-lock Tensioning roller blade drive Blade...
  • Page 11 Blade guide Blade carriage Connecting rod Gear box...

  • Page 12: Engines

    6.2. Engines 6.5 hp HONDA GX200 Throttle Starter lever Petrol UK (gas in USA) cap Petrol UK (gas in USA) tank Air filter Exhaust Spark plug On-off switch Choke Oil dipstick and oil filler cap Oil drain plug Crankshaft Fuel valve...
  • Page 13 RIGHT FRONT For your information: Your ELIET dealer remains at your service for any main- tenance or advice, so that your ELIET machine is always in perfect condition. You can contact your local dealer for original ELIET replacement parts and lubricants at any time.

  • Page 14: Safety Instructions

    Safety instructions 7.1. Safety messages The safety messages are clearly indicated on the machine with stickers or relief pictograms. Please take note of the symbols and warning messages displayed.
  • Page 15 This sticker can be found on the dashboard: Its aim is to draw attention to the number of risks connected with operating the machine The risks are then displayed as pictograms: • This pictogram shows an acute risk of injury to the feet and lower limbs.
  • Page 16 BQ 505 010 130 Caution: If due to cleaning or use, safety stickers or parts displaying safety information have been damaged, removed or become illegible, they must be replaced immediately. Stickers and parts can be obtained from your official ELIET dealer.

  • Page 17: Safety Features

    7.2. Safety features Disconnection lever blade drive: This lever must be consciously pressed in order to activate the blade. The operator is therefore alert at the moment the blade begins to move. In this way he can prepare for the risk and avoid contact with the moving blade. By letting the lever go the blade comes to a standstill within a few seconds.
  • Page 18 Geometry of steering control: When reversing the geometry of the handlebars reduces the risk of the operator becoming crushed between handlebars and an obstacle. In addition, the safe location of the joystick ensures that in this situation the zone operator's intuition and reflex will be to steer the machine in the other direction.

  • Page 19: Safety Instructions

    • If the instructions stated in this manual are not clear to you, do not hesitate to contact your ELIET dealer for further explanation. In addition, the ELIET help desk is at your service during office hours to answer any questions you may have (EU +32 56 77 70 88 or USA +1 412 367 5185).

  • Page 20: Careful And Proper Use

    These zones should be clearly marked and protected to prevent them from being accessed during the work. For your information: ELIET declines all liability for damage resulting from improper blade settings or damage to underground objects.

  • Page 21: Responsibilities Of The Operator

    Never allow third parties to come within a 10 m (30ft) radius of the machine. • ELIET advises against lending the machine to others. Should this nonetheless be the case, the machine should be lent only to persons who are familiar with it. Always make sure that the user is aware of the potential hazards and ensure that he/she reads the manual before using the machine.

  • Page 22: Danger Zone

    • Gloves must be worn to protect the hands. • To protect eyesight and hearing, ELIET recommends hearing protection and safety goggles. • Operators with long hair must keep this together with a cap or headband.
  • Page 23 Caution: Since wearing hearing protection can impair the ability to hear war- ning sounds (such as yelling, signal tones, etc.), increased alertness is required under these circumstances. ELIET advises against using a GSM, smartphone or a portable MP3 player while operating the machine.

  • Page 24: Periodic Maintenance

    This can be ordered as an option. (order number: BE 412 430 000) • If parts require replacement due to wear or failure, always contact your ELIET dealer and request original ELIET replacement parts. This is important for your own safety (find an official ELIET dealer near you at www.eliet.eu)

  • Page 25: Dealer's Responsibilities

    • Before opening the packaging, check that the information on the label affixed to the box cor- responds to what is stated on the delivery slip and to what was ordered. • In the event of discrepancy, contact the ELIET representative immediately to report this. • After checking the packaging, the machine should be unpacked.
  • Page 26 • The box contains the following elements: • Machine • Manual • The machine is fully assembled in the packaging. The blade is locked down at a height where this rests on the pallet. First release the blade by pulling in the lever to disconnect the blade depth.

  • Page 27: Other Responsibilities

    • The dealer checks whether the machine is filled up with hydraulic oil. (read § 11.7.1; page 76) • Every ELIET dealer warrants the long life span of ELIET machines. He will fully lubricate the machine. All hinging and rubbing surfaces will be greased. In particular the guide on the blade carriage will be lubricated.
  • Page 28 Caution: The dealer must point out that the new owner should register their machine at www.eliet.eu to maintain their right to the warranty. The dealer must ensure that the warranty card is filled out and signed. This is to avoid any...

  • Page 29: Operating Instructions

    Operating instructions 9.1. Preliminary checks Caution: Before commencing work, it is recommended to get into the habit of checking the following points: Checklist • Check the total number of hours the machine has operated and compare this to the maintenan- ce table.

  • Page 30: Preparing The Machine

    9.2. Preparing the machine 9.2.1. Determining the work depth Caution: the work depth must not be adjusted when the engine is running. Always switch off the engine before doing this. Caution: Always wear protective gloves when setting the working depth. The work depth depends on the intended goal and the state of the lawn.

  • Page 31: Setting The Work Depth

    9.2.2. Setting the work depth a. Adjustable scale To set the distance whereby the blade drops below the contact surface of the tracks, there is a gradual scale setting on the side of the machine. • 8 positions can be selected, giving the blade 15 mm (1/2”) of extra depth between two con- secutive positions.

  • Page 32: Setting The Angle Of Approach

    For your information: the scale from “a” (so also the maximum work depth of 60 mm (2 1/3”) is aligned with the blade fixed in the uppermost position. • The blade is attached to the blade holder in three places. The two side blades are attached with two M10 bolts and the central blade with a single M10 bolt.
  • Page 33 The angle of approach of the blade can be adjusted to suit the type of ground and grass and how α hard the ground is. The greater the angle ( ), the easier the blade will penetrate the ground. On the other hand, it will offer more resistance when cutting and will push the turf upwards.
  • Page 34 • If the aim is to reduce the angle of approach it is necessary to twist the nut on the inside of the holder in a clockwise direction (1) so that this comes loose from the holder. Then, turn the nut on the back of the holder with a size 17 ratchet in a clockwise direction (2).

  • Page 35: Installing Additional Front Weight

    9.2.4. Installing additional front weight When the ground is heavy or there is little moisture, the machine will find it harder to guide the blade. As a result, the dynamic of the digging knife movements will cause the front of the machine to move up and down.

  • Page 36: Adjusting Cruise Control

    • Each weight carrier has a shaft that is welded to the vertical carrier element. There is a lobe knob at the end of the shaft. Unscrew this completely (anti-clockwise) from the carrier. Slide the weight laterally with its eyelet on the axis of the vertical support part. Caution: be sure to place the large part of the weight in direction of the front of the machine.
  • Page 37 The level of operating stiffness can be adjusted by adapting the pressure of the brake pads on the friction plate. Account must be taken of the fact that, when working, the entire set of handlebars vibrate due to the movements of the digging blade. It is therefore advised to set the Cruise Control in such a way that it does not change position due to these vibrations.

  • Page 38: Refuelling

    Fill up to approximately 10 millimetres (1/2”) from the brim. In other words, never fill it to the brim. • Always use a funnel or a spout for refuelling. Special funnels are available from your ELIET dealer. • Put the cap back on the tank as quickly as possible. If any petrol UK (gas in USA) is spilled while refilling, then the engine should be immediately cleaned.

  • Page 39: Preparing The Work Site

    9.4. Preparing the work site • Never work when light intensity is below 500 Lux. • Besides the machine, the work area must also meet certain conditions which must be verified prior to starting the work: • Inspect the lawn thoroughly for objects and obstacles (sprinkler nozzles, pit covers, edging and stepping stones, pegs, rocks, etc.).

  • Page 40: Driving The Machine

    Caution: before starting the engine the correct work clothing and personal protective equipment should be worn. • If the fuel tank is equipped with a fuel valve, open it. • Depending on the type of engine, move the lever or turn the start switch into the ON position. •...
  • Page 41 • Place the central joystick approximately in the central position. • Now squeeze the black lower lever on the right handle (operating lever track drive) in order to couple the drive. As long as you wish to move forward, hold this lever completely against the handle.
  • Page 42 • Pull the joystick backwards and to the left, and the machine will make a right bend in a back- wards driving direction. • Pull the joystick backwards and to the right, and the machine will make a left bend in a back- wards driving direction.

  • Page 43: Working With The Machine

    Caution: when riding over bridges, patios or pontoons, always check that the supporting weight is strong enough to bear the weight of the machine and operator. Caution: The engine must be running in order to move the machine. If the en- gine is running, there is a risk that the blades will be engaged and cause injury or damage.
  • Page 44 A good gardener works efficiently and according to a well defined plan. He shall define the inten- ded route used to cut away the turf beforehand. In doing so he keeps an optimum overview of his work and discovers problems or difficult elements beforehand and can consider how to approach them.
  • Page 45 • Activate the blade drive by pressing down the red lever at the top of the left handle. Make sure that this is pressed fully against the handle. • Adopt a stable position and now lift the machine up with the handles so that the back of the tracks is lifted about 10 cm (4”) from the ground.
  • Page 46 Tip: when starting work on a zone it is important to stop the machine a few metres (yards) after starting (stop the track and blade drive). Allow the blade to remain at work depth. Check the cut turf to assess whether the set work depth is correct. Aim to cut away the thatch layer and the most rooted zone, however, keep the turf as thin as possible to prevent the transportation of excess earth.
  • Page 47 • If you notice a significant drop in engine speed while moving, this indicates an overload. The working speed should be reduced immediately. • Bends can be cut with the blade at work depth, however, there are limits to the radius of this bend.

  • Page 48: After Finishing The Work

    (goggles and gloves) ELIET recommends cleaning the machine after each use. We recommend performing an inspec- tion each time you clean the machine to check component and machine integrity. This allows timely intervention and prevention of any defects.

  • Page 49: Lifting The Machine

    • Clean the air filter. Any necessary replacement and/or repair works must be undertaken immediately. Ask your authorised ELIET dealer to carry out repairs (find an authorised ELIET dealer near you at www. eliet.eu). 9.9. Lifting the machine The machine has a hoisting eye that can be used to lift it with a crane of hoist, to take it to places that are otherwise inaccessible in the normal manner.

  • Page 50: Tightening The Tracks

    Caution: the weight of the machine alone (without the option extra front weight) is 195 kg (430 lbs). Make sure that the hoist is appropriate for lifting this weight. You must only use hoisting elements (chains, cables, hoisting belts, etc.) that have been recently certified.
  • Page 51 • To re-tighten the track you must loosen the back shaft. To do so, unscrew the two M8 bolts (1). Use a size 13 ring wrench in an anti-clockwise direction until there is no tension on the bolts. • Then loosen the M10 counter nut (2) on the tension rods on each side of the machine and turn (anti-clockwise) a further 2 cm (7/8”) on the threaded bolt (3) (open-ended wrench size 17).
  • Page 52 • The tension is sufficient when you rest a front weight of 20 kg (44 lbs) in the middle of the track and with the deflection you measure a minimum distance of 25 cm (10”) between the ground up to the top of the track. 20 KG (44 lbs) 25 cm (10”) •...

  • Page 53: Fault Diagnosis

    Tip: it is advised to add an additive to the petrol UK (gas in USA) to extend the shelf life. Such an additive is available from the authorised ELIET dealer. Caution: be careful, even stale petrol UK (gas in USA) can still be extremely flammable.

  • Page 54: Engine Stalls During Operation

    This prevents you from pulling the starter rope. Dirt in the fuel can block the carburetor, preventing fuel from entering the cylinder. Consult your authorised ELIET dealer to clean and restart the engine. 9.11.2. Engine stalls during operation If the engine suddenly shuts off during operation, this could be the result of a number of factors: a.

  • Page 55: The Blade Is Not Moving Or Is Irregular

    (read § 11.4.3; page 64) , the oil safety system may be disengaged temporarily. Do not forget to switch it back on afterwards. Neither ELIET, nor the engine manufacturer, shall accept warranty claims based on a lack of oil in the machine.

  • Page 56: The Machine Will Not Drive Or Is Driving Irregularly

    In this case slippage may occur, causing irregular movements of the blade. In this case it is recommended to replace both belts. Consult your authorised ELIET dealer for more information.

  • Page 57: The Blade Does Not Switch Off

    You must check the levers and repair the defect. If necessary, consult the authorised ELIET dealer. Track tension: The tracks run on a large driving sprocket and tension wheel. If the track is very tight more resistance is required.

  • Page 58: Transporting The Machine

    10. Transporting the machine Caution: when transporting the machine you must wear the appropriate work clothing and personal protective equipment. Caution: during transport, keep bystanders and animals at a safe distance of 10 m (30ft). • It is not possible to drive the Turfaway600 without activating the track drive. In other words, the engine must always be running to move the machine.
  • Page 59 Warning: when loading the machine with the aid of loading ramps, always check that the loading ramps are firmly fixed to the vehicle. Indeed, the traction force of the tracks can make the ramp slide off, causing this to come loose from the vehicle, making the machine tip and fall.

  • Page 60: Maintenance

    (find an authorised ELIET dealer near you at www.eliet.eu). Your ELIET dealer is at your service for maintenance and advice at all times. They stock original ELIET replacement parts and lubri- cants. Their staff can always obtain advice and service from ELIET’s help desk in order to provide you with an impeccable after-sales service.

  • Page 61: Periodic Maintenance Schedule

    11.2. Periodic maintenance schedule The new machine should be returned to the ELIET dealer for the first maintenance after the first 10 hours of operation. This concerns: tightening the drive belts and replacing the first engine oil. Thereafter, the maintenance schedule to be followed is: a.

  • Page 62: Lubricants

    11.3. Lubricants Engine MOBIL DELVAC MX 10W30 Hinges NOVATIO PTFE OIL Lubrication nipples MOBILGREASE XHP222 Cables and cable guides NOVATIO PTFE OIL H1 Bearings NOVATIO CLEAR LUBE-S Hydraulic oil MOBIL UNIVIS N32 11.4. Routine check after each operation 11.4.1. Cleaning the machine The machine should be cleaned as quickly as possible after the working session.
  • Page 63 If problems are found, carry out the necessary repairs first. Consult your authorised ELIET ser- vice centre for assistance if necessary or for spare parts. Find an ELIET service centre near you at www.eliet.eu.

  • Page 64: Checking And Topping Up The Engine's Oil Level

    11.4.3. Checking and topping up the engine's oil level If the oil level in the engine drops below a certain level, the engine will automatically switch off. At that point, the machine will have been operating with insufficient lubrication for some time. This can increase wear, which will reduce the life of the engine.

  • Page 65: Cleaning The Air Filter

    11.4.4. Cleaning the air filter • The type of air filter depends on the engine brand and type. • The air filter is located under the black protection cover next to the fuel reservoir on the en- gine. • Release the black protective cover by loosening the screw on the top side. •...

  • Page 66: Maintenance After Every 25 Hours Of Operation

    11.5.1. General lubrication treatment To keep the machine in top condition and maintain the optimal performance it is essential to re- gularly lubricate the machine. ELIET recommends lubricating the machine and checking surfaces subject to friction/wear (periodicity of approx. 25 hrs).
  • Page 67 3. Hinge for operating rods to hydrostatic pump 4. Joystick hinge If slack is perceived at these points the machine must be taken to the ELIET dealer for repair. The machine has a number of hinges that require lubrication: a. Ball joints on the operating rods to the hydrostatic (6x) •...
  • Page 68 • Repeat the above procedure if not all dirt was removed. • Check that the bearing does not show excessive play. Also check that the bearing runs smoothly. In the event of defects, consult your ELIET dealer for a bearing replacement in order to avoid future damage.
  • Page 69 IV. Lubrication nipples The machine is fitted with only two lubrication nipples. These are fitted on the guide bushings on the blade drive and are there to lubricate the most intensive movement. • The lubrication nipples are accessed via the bottom of the machine. •...

  • Page 70: Changing The Oil

    • Now re-hoist the machine and remove the beam from under the right track. Place the machine back on both tracks. Choose a flat surface (not a slope) when doing so. • Refill the engine with fresh 4 stroke oil. ELIET recommends a top-quality oil. Consult the list of lubricants on § 11.3 ‘Lubricants’.

  • Page 71: Checking And Adjusting The Belt Tension

    For your information: The above description is for indication purposes. You must also read the manual provided by the engine manufacturer. 11.5.3. Checking and adjusting the belt tension The Turfaway has three belts: • Belt drive for blade: two drive belts BA 521 711 681 •...

  • Page 72: Checking And Sharpening Blade

    • Under no circumstances should the blade be used in this condition. There is a high risk that part of a blade will break off and injure the operator. • If this is noticed the blade must be taken to an authorised ELIET dealer for replacement or repair.
  • Page 73 This will ensure very short grinding times and you will always have the best possible cutting edge. (ELIET recommends at least every 25 working hours). A < B Caution: wear appropriate safety clothes when grinding the blades.
  • Page 74 • Avoid grinding in the same location for a long period of time. This causes the steel to heat, causing it to soften. • Grind evenly (the same angle) over the entire length of each cutting edge. • Repeat this procedure both for the horizontal and vertical cutting edges. •...

  • Page 75: Maintenance After Every 200 Hours Of Operation

    New filter cartridges can be ordered from your ELIET dealer or a service centre authorised by the engine manufacturer. The order code for the cartridge filter is: •...

  • Page 76: Maintenance After Every 400 Hours Of Operation

    11.7. Maintenance after every 400 hours of operation 11.7.1. Replacing the hydraulic oil It is advised to replaced the hydraulic oil after 400 hours in order to maintain optimal perfor- mance of the machine's hydraulic functions. The whole hydraulic system contains 9 L (9.5 qt) oil. The content of the hydraulic oil tank is 8 L (8.5 qt).

  • Page 77: Replacing The Hydraulic Oil Filter

    • Attention: use a clean funnel without dirt or traces of other liquids. Also, make sure that no dust can enter the tank while filling. • Consult the list of lubricants to find the right type of oil. Your authorised ELIET dealer can always help to supply this oil.
  • Page 78 • Undo the cartridge completely and allow all remaining oil to drain into the container. • Now wipe away all the oil and also clean the seat of the cartridge filter. • New filter cartridges can be purchased from authorised ELIET dealers. Order code: BH 280 212 010 •...

  • Page 79: Replacing The Blade

    5 mm in several places, the blade must be replaced. • If there are breaks or fracture lines the blade must be replaced. You must always use an original ELIET blade. This can be ordered from your authorised ELIET dealer using order code: BU 105 041 150.

  • Page 80: Replacing Belts

    Before tightening the blade, set the correct angle. Read “§ 9.2.3 Setting the angle of approach” on page 32. Tighten the M10 bolts (clockwise) with a torque of 59 Nm. 11.7.4. Replacing belts For the replacement of belts, contact your authorised ELIET service centre.

  • Page 81: Storing The Machine

    • To avoid rust on the machine, touch up all chipped areas or treat them with anti-rust grease. Original paints/enamels in the appropriate colours are available from your ELIET dealer. • Store the machine in a cool, dry place, away from possible rain. If necessary, cover it with a tarpaulin.

  • Page 83: Equipment Specifications

    13. Equipment specifications Motor ...............................Honda GX200 Start ................................hand start Capacity ............................... 6.5 HP Depth-setting ........................0 to -60 mm (2 1/3”) Cutting movements ........................800 cycl/min Length of movement ........................38 mm (1 1/2”) Operating width ........................600 mm (23 1/2”) Track width ............................100 mm (4”) Contact surface with ground .......................

  • Page 84: Ce Declaration Of Conformity

    Type ............................ELIET Turfaway600 Model number ........................... MA 031 010 206 The ELIET machine factory hereby declares that after performing a hazard analysis, it is fully aware of the potential hazards and risks associated with the machine. Based upon this know- ledge, the necessary steps have been taken in line with Machine Directive 2006/42/EC in order to ensure full operator safety when the machine is used correctly.

  • Page 85: Hazards

    15. Hazards • Risk of cuts to lower limbs due to contact with the blade. • Risk of bruising the lower limbs due to contact with the moving blade. • Risk of burns due to contact with the exhaust. • Risk of crushing lower limbs when riding the machine. •...

  • Page 86: Warranty Conditions

    At ELIET, the design and production of our products are subject to strict quality rules. The purpose of these rules is to guarantee a long service life and permanent safety. That is why ELIET is happy to repair any hidden defects or faults during the whole run-in period (i.e. the warranty period) free of charge, provided the prescribed procedure is followed.
  • Page 87 Faulty components automatically become the property of ELIET. • Step 8: If a warranty claim is found to be valid, ELIET will credit the parts under warranty. Cus- tomers are never entitled to a refund of labour costs.

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