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Eliet DZC600 Manual

Overseeder
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M A N U A L
DZC600

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Summary of Contents for Eliet DZC600

  • Page 1 M A N U A L DZC600...
  • Page 2 Register your purchase online at www.eliet.eu © ELIET Copyright 2009 ELIET. All right reserved. All textual material, drawings, figures, diagrams, graphs, etc., included in this ELIET booklet are protected by copyright and also by other intellectual property rights. Nothing from this information may be copied for commercial goals or distributed and/or changed or reposted for other goals.

  • Page 3: Introduction

    Introduction Read this operating manual carefully ELIET machines are designed for safe and reliable use if they are operated in accordance with the instructions provided. Carefully read these operating instructions before using the machine. Failure to do so may result in personal injury or damage to the equipment.

  • Page 4: Welcome

    Welcome to the family of ELIET users. We thank you for the trust that you have placed in ELIET and we are convinced that you have purchased the very best machine. The operating life of your ELIET machine depends on how you care for your machine.

  • Page 5: Table Of Contents

    Read this operating manual carefully ......... . 3 1.2 Identification data – ELIET OVERSEEDER COMBI DZC600 ......3 2.

  • Page 6: Safety Symbols

    5. Safety symbols In the operating manual, a number of symbols are used to provide additional information and warn of any dangers. For your information For your information: This symbol is used to draw your attention to specific information and/or ac- tions, or it is used to indicate where you can find additional information relating to the topic.

  • Page 7: Most Important Parts

    6. Most important parts To fully understand the content of this operating manual you need to be fully conversant with the terminology used for the descriptions. This chapter refers to a broad range of machine parts and identifies their names. We recommend that you take the time to study the machine prior to its use for a better understanding of the descriptions provided in this operating manual.

  • Page 8: Handlebars

    6.2 Handlebars There is a logical sequence in the set-up of the DZC600’s steering gear. This makes operating the machine even easier. 1) Engaging the blades 2) Opening the seed container 3) Setting the DZC600’s work depth 4) Drive 6.3 Engine 1.
  • Page 9 Chapter 11 contains an overview of the maintenance requirements for this machine and advises you on maintenance requiring the assistance of an authorised dealer. Caution: For your own safety, only original SUBARU or ELIET parts may be mounted onto this ELIET machine.

  • Page 10: Safety Instructions

    7. Safety instructions Safety messages: For your information: The safety stickers are applied to the machine in clearly visible places. Take notice of the warning messages on these stickers prior to using the machine. This sticker is attached onto the top plate of the protective cover.
  • Page 11 The third part of the sticker reminds bystanders to observe a 10 m safe distance when approaching the machine. This sticker has stock no.: BQ 505 010 171 There is a safety sticker on the inside of the protective cover to warn against any work with- out the protective cover.

  • Page 12: Safety Features

    Caution: Safety stickers that as a result of use or cleaning are either damaged, have been removed or become illegible must be replaced immediately. Stickers can be ob- tained from any authorised ELIET dealer. 7.2 Safety features Protective cover: All moving parts are safely shielded by the protec-...

  • Page 13: Safety Instructions

    ELIET dealer for further explanation. The help desk at ELIET NV/SA is at your service to answer all of your questions. (EU +32 56 77 70 88 - USA 412 367 5185 ). (info@eliet.be) • Under no conditions whatsoever may the original design of the machine be modified without explicit and written consent of ELIET EUROPE NV/SA.
  • Page 14 7.3.2 Careful and proper use • The purpose of this machine is to renovate and rejuvenate an existing lawn. This is done by removing any unwanted vegetation from the lawn and injecting new grass seeds into it. The effect is a considerably higher proportion of young and healthy grass, giving your lawn a better look and an increased resistance.
  • Page 15 10 meters must be observed. • ELIET advises against lending the machine to others but, if this should occur, it should only be lent to persons who are familiar with the machine. Always make sure that the user is aware of the potential hazards and ensure that he/she reads the manual before using the machine.
  • Page 16 • Long hair must be contained using a cap or a headband, or worn in a ponytail. • Although the risk of personal injury is limited with this ELIET overseeder, the operator’s feet are most vulnerable. Sturdy closed shoes with a steel top are highly recommended.

  • Page 17: Periodic Maintenance

    • Periodic maintenance is essential. Strictly follow the maintenance schedule included in this operating manual (see §”11.2 Maintenance schedule” on page 47). • The maintenance meter can be a critical tool and resource for keeping track of the exact num- ber of work hours. For this, consult your authorised ELIET dealer.
  • Page 18 7.3.8 Limits of the machine • ELIET recommends a maximum work depth of 15 mm. In view of your own safety and a long life span of your machine, increasing the work depth is not recommended.

  • Page 19: Dealer's Duties

    8. Dealer’s duties Each ELIET DZC600 overseeder combi that leaves the factory has been subjected to a test run and checked for all functionalities. The machine is then packed for transport. • The dealer unpacking the machine will check it for any damage occurred during transport.

  • Page 20: Operating Instructions

    9. Operating instructions Preliminary checks Caution: Before starting the work, it is recommended to get into the habit of checking the following points: Check-list A. Voer een visuele controle uit over de staat van de machine (lees §”11.4.1 Visual inspection” on page 53). B.

  • Page 21: Characteristics Of The Work Area

    9.2 Characteristics of the work area So as to avoid damaging the machine and to guarantee a quality result in your efforts, it is ad- vised to operate the machine only on amicable terrain. • The machine will only be used on an ornamental lawn. An ornamental lawn is understood to be soil covered with grass, possibly containing some low-growing weeds (moss, clover, dandelion, daisy, etc.), and that is mowed regularly (once or twice a week).

  • Page 22: Preparation Of The Work Area

    9.3 Preparation of the work area Overseeding is a cheap and effective way of rejuvenating your lawn. The DZC 600 is a precision overseeder that can bring the seed in optimum growth circumstances under a minimum loss of seed. Some preparation of the terrain is required in order to guarantee an optimum result and enhance growth possibility.
  • Page 23 If the ratio of moss to grass is 3/4 to 1/4 per m , do the following: • Treat the lawn two weeks in advance, preferably before rainfall, with anti-moss spray or a her- bicide against broad-leafed weeds. • Once moss and weeds have died and turned brown and dry, rake them off the lawn (prefer- ably with a dethatching machine).

  • Page 24: Preparing The Machine

    Preparing the machine 9.4.1 Machine set-up Transport mode – Operation mode Transport mode: the locked state of the machine where the blades are retracted to the maximum height and do not make any more contact with the ground soil. Operation mode: the state of the machine where the blades are set to the work depth (blades cut into the topsoil) operation mode operation mode...
  • Page 25 Setting the work depth To maximize the growing chances of the newly-sown grass seeds, they should be covered by a thin layer of soil. In principle, this equals a sowing depth of +- 3 mm to 5 mm. To realise this, the machine should be set to a slightly deeper level.
  • Page 26 • Return the machine to transport mode, and move the machine backwards by 1 meter so that the grooves under the machine become visible. • Measure the grooves at various places and compare the measurements to your desired work depth. •...
  • Page 27 In principle, any grass seed can be used. However, ELIET recommends seed mixtures developed especially for overseeding or renovation. The setting of the seed flow rate depends on the com- position of the seed mixture, and therefore needs to be adjusted via measurement.
  • Page 28 • Check whether the stopper is positioned properly and firmly re- tighten the star knob. Caution: Do not close the seed container lid beyond position 4. This is the minimum position. Operating the DZC600 when the seed container lid is closed can cause serious damage to the machine. 9.4.2 Refuelling When petrol in the machine is running low, it must be refuelled.

  • Page 29: Starting The Petrol Motor

    near an open fire. • If fuel is swallowed or comes in contact with the eyes, consult a doctor immediately. 9.5 Starting the petrol motor For your information: Please also read your motor manual for more information. The ‘General’ chapter in the manual identifies the key motor functions in“6.
  • Page 30 plug must be cleaned or replaced (see “11.3.5 Checking and/or changing the spark plug” on page 52). Warning: The machine becomes a source of danger when the motor is running. A wrong action can put the machine in motion. In a situation that could lead to loss of control over the operation the motor must be switched off immediately.

  • Page 31: Working With The Machine

    9.6.1.1 Driving The DZC600 is equipped with a powered drum roller, which can be operated by the bottom right lever. The machine can be moved in work mode or in transport mode A.
  • Page 32 • ELIET cannot be held liable for damage to property. • Should the machine be transported in or out of a commercial van: (Read § “10. Transporting the machine”...
  • Page 33 9.6.3 Overseeding Caution: The operator must comply with clothing prescriptions and wear the required personal protection (see §. “7.3 Safety instructions” on page 13) • Proper gardening starts with studying the work area, removing any obstacles and determining a work pattern and a route (read § “9.6.2 Planning and determining the track and the work pattern.”...
  • Page 34 • The preparations with respect to the machine and work area listed for the overseeding procedure also apply to dethatching. • It is recommended to cut the grass very short before dethatching. • Contrary to overseeding, dethatching is a superficial operation. The objective of dethatching being to mechanically remove all parasites (moss, felt, weeds, dried grass, etc.) from the lawn, the blades should only make slight contact with the soil (max.

  • Page 35: Cleaning The Machine

    9.7 Cleaning the machine Warning: Repairs, maintenance and cleaning must only be performed with the motor disengaged and the spark plug cap decoupled. Warning: Always wear safety gloves when checking defects or performing maintenance to the machine. Failure to clean the machine will induce quicker wear. A machine functioning sub-optimally can compromise the operator’s safety.
  • Page 36 The following points require special attention: • Always remove the seed from the seed container after an overseeding session (use a vacuum cleaner to remove the seed from the bottom parts). The model with a seed collector vessel has a lever to manually screw the jack into the seeding compartment. This also enables you to remove any remaining seed from the collector vessel (item number MA 028 001 001).

  • Page 37: Fault Diagnosis

    9.8 Fault diagnosis 9.8.1 The motor fails to start after idle periods If the machine fails to start up after periods of inactivity, then this could be the result of any of the following causes: a) No petrol c) Stale petrol d) Bad spark plug e) Low on oil Caution:...
  • Page 38 d) Bad spark plug Without the proper ignition, it will be impossible to get the motor up and running. For this reason, check the spark plug. (Read §”11.3.5 Checking and/or changing the spark plug” on page 52) e) Low on oil The motor’s crankcase is filled with motor oil to lubricate and cool the pistons.
  • Page 39 Don’t forget to switch it back on after the work is finished. Warning: Neither ELIET, nor SUBARU shall accept warranty claims based on a lack of oil in the machine. If slopes are a recurring factor in a particular area, adding 0.2 litres of extra oil to the tank will resolve the problem.
  • Page 40 9.8.4 Irregular sowing pattern If the seed flow rate has been set correctly, the seed on the overseeded surface should be hardly visible. The seed visible in the grooves should have constant density along the entire work width. If you notice an irregular seeding pattern whilst working, i.e. no seed in some places and lots of seed in others, then this be the result of the following cause: •...
  • Page 41 • The safety lock remains stuck after operation: check, clean, or replace the locking mechanism as necessary. • The cable that operates the locking mechanism or the locking mechanism itself is unwillingly overpowered by some obstacle or another (for example, when passing by a bush or shrub, etc.) •...

  • Page 42: Transporting The Machine

    10. Transporting the machine Actions to take before loading Wear the appropriate clothing for loading and off-loading the machine. For your information: Also read § “9.6.1 Driving the machine” on page 31, this chapter contains useful instructions for safely operating the DZC 600. Always empty the seed container before moving the machine.
  • Page 43 Loading the machine in the trailer • Use a non-slip ramp to load the machine into a van or onto a trailer. • Ensure that the ramps are securely hitched onto the vehicle or trailer. Ensure that the traction of the rollers cannot dislodge the ramps. •...
  • Page 44 For your information: Always close the petrol tap on the machine before transport. Failure to do so may result in excessive amounts of petrol being fed into the motor, causing starter problems and the risk of having to change the spark plug. For your information: Machine breakage or defects resulting from incompetent operation are excluded from the warranty conditions.

  • Page 45: Maintenance

    For repairs or maintenance you can turn to your authorised ELIET dealer or a service centre authorised by the motor manufacturer. Please always submit the model and serial numbers of the machine and the motor, as well as a complete description of the problem.
  • Page 46 However, ELIET recommends that the machine be brought to an authorised ELIET service centre for a major overhaul each year. Your ELIET dealer is always ready to carry out maintenance and provide advice. He stocks genu- ine ELIET replacement parts and lubricants. His staff can always obtain advice and service from...

  • Page 47: Maintenance Schedule

    11.2 Maintenance schedule Special maintenance: “11.3.4 Changing the motor oil” on page 50 General check-up (checking bolts) Each work session “11.4.1 Visual inspection” on page 53 “11.4.8 Checking the blades” on page 65 “11.3.1 Cleaning the air filter” on page 48 “11.3.3 Checking the oil level of the motor.”...

  • Page 48: Motor Maintenance

    11.3 Motor maintenance 11.3.1 Cleaning the air filter The purpose of the air filter is to clear the air that is sucked in for combustion from sand and dust particles. There are two important issues in this respect: • The filter may not become damaged, allowing unfiltered air to pass through the motor. •...

  • Page 49: Checking The Oil Level Of The Motor

    Cleaning the air filter” on page 48). The only difference is that in this case, the element is replaced. New air filters suitable for your machine are available from your ELIET dealer or an authorised service centre of the relevant motor brand.

  • Page 50: Changing The Motor Oil

    Avoid any dirt from leaking into the crankcase via the filler cap. 11.3.4 Changing the motor oil • Prior to changing the engine oil, it is recommended to remove the rear plate of the DZC600. This makes it easier to reach the plug and to drain the oil.
  • Page 51 • Put the DZC 600 into the easy clean (option) to change the oil. • Keep a 2 litre receptacle nearby before unscrewing the plug. • Clean the area around the oil filler cap on the other side of the engine and unscrew the cap, allowing the crankcase to vent while emptying the tank.
  • Page 52 • Make sure that the machine is secured in transport mode. • Switch off the motor and let it cool down for a bit. • The spark plug is at the front end of the DZC600. • Pull off the cap from the spark plug.

  • Page 53: Machine Maintenance

    Take the following steps to verify ignition quality: 1. Put the spark plug cap back on. 2. Grab the rubber of the spark plug cap and press the outermost electrode against a large part of the motor. 3. Pull the starter cord. 4.

  • Page 54: General Lubrication Treatment

    Find an ELIET service centre nearest you at www.eliet.eu. 11.4.2 General lubrication treatment ELIET is committed to using high-quality materials that extend a machine’s life cycle, despite the machine being subjected to what can be extreme working conditions.
  • Page 55 11.4.2.1 Hinges Hinges are places where two moving parts are attached to each other. Because this is a turning point, it involves friction. Friction without lubrication leads to wear, excessive play and finally in breakage. Some of these items require specific attention: Hinge of the belt tensioners Hinge of the front wheelbase (L &...
  • Page 56 • Apply new lubricant to the friction areas. Ensure that it covers the entire contact surface. • ELIET recommends NOVATIO CLEARLUBE, a lubricant with an extremely long operating time, great adhesion and resistant to high pressure. It is available in spray cans for easy application.

  • Page 57: Chains And Gears

    • Since both the chain inside and the contact surface with the gears need to be lubricated, ELIET recommends using a combination of two lubricants.
  • Page 58 Caution: Particularly in periods of dryness, where dust production while working is important, you will need to run an inspection and lubricate the chain after each session. 11.4.2.4 Friction surfaces Friction surfaces are all machine parts subject to wear from lateral friction with other parts. Here, too, the message is to apply a film of lubricant between the rubbing parts that will reduce movement resistance and minimise wear.

  • Page 59: Belt Tension Check And Adjustment

    • Repeat this procedure until the guides are completely clean. • New lubricant may now be sprayed into the guide. ELIET recommends NOVATIO PTFE OIL. • The procedure is the same for all other friction surfaces mentioned earlier: first loosen old lubricant with KLEENSPRAY and wipe it away.
  • Page 60 Caution: Belt tightening must be done with the engine switched off. Caution: Always wear suitable clothing for performing this type of maintenance. First belt drive (engine - angular gearbox) This is the primary belt drive which transmits the full engine power to every powered element in the machine.
  • Page 61 • Re-attach the bolt once the belt has the correct tension. After performing this maintenance, the belt covers can be remounted like they originally were. Second belt drive (blade drive) These belts can be tightened with a flat tensioning roller that is pulled against the back of the belt while pushing down the lever that engages the blades.

  • Page 62: Belt Replacement

    Belt replacement After many hours of operation, the belts may wear and require replacement. Replacement parts must always be obtained from an authorised ELIET dealer. Belt 1 : (motor crankshaft – mitre gearbox transmission) BA 521 404 870 Belt 2 : (blade drive):...

  • Page 63: Replacing The Belt Tensioning Roller

    Caution : Always wear suitable clothing for performing this type of maintenance. • To detach the first belt drive, the belt drive of the blades needs to be detached first. • To reach the belt, the belt case needs to be removed (see § “15.1 Removing the protective covers”...
  • Page 64 • The replacement bearings can be ordered from an authorised ELIET Service Centre. • Press the new bearings into the compartment evenly. For this, press on the outer casing of the...

  • Page 65: Replacing Chains And Gears

    11.4.6 Chain tightening The DZC600 has 1 chain drive, and that is the chain which powers the rotating disk in the seed container as soon as the machine begins to move. • Its capacity and RPM are very limited, hence the choice for a single (Simplex) chain.

  • Page 66: Replacing The Blades

    • Bent blades do not always need replacing; rather, they can be bent back to their original shape. • At the ELIET dealer, a special wring rod can be ordered for this: For your information: This check is a good opportunity to clean the blade compartment.
  • Page 67 The blades of the DZC600 are individually bolted onto the blade disks. Each blade can be replaced individually. Caution : Replacing blades must always be done with the motor switched off. Carefully pull off the cap of the spark plug.

  • Page 68: Storing The Machine

    • To avoid rust on the machine touch up all chipped areas or treat them with anti-rust grease. Original paints/enamels in the appropriate colours are available from your ELIET dealer. • Store the machine in a dry storage area, away from possible rain. If necessary, cover it with canvas.

  • Page 69: Equipment Specifications

    13. Equipment specifications DZC 600 155 x 76 x 102 cm Measurements 124 kg Weight Subaru EX27 Motor 9 HP Power Petrol Type engine 550 mm Operations width Number of blades Permanenty sharp blades Type of blades 25 mm Blade spacing recommended 10 tot 15 mm Depth adjustment Helix Seed Duct...

  • Page 70: Ec Declaration Of Conformity

    EN 13684: Garden Equipment – Pedestrian controlled lawn aerators and scarifiers–Safety The ELIET machine factory hereby declares that after perfomring a hazard analysis, it is fully aware of the potential hazards and risks associated with the machine. In this knowledge, the necessary steps have been taken in line with Machine Directive 2006/42/EG in order to ensure absolute operator safety for the operator, when the machine is used correctly.

  • Page 71: Annexes

    15. Annexes 15.1 Removing the protective covers • Before performing any maintenance, the protective covers must be removed in order to reach the machine parts or drives that require attention. Proceed as follows: Caution : Removing protective covers is considered to be maintenance. Consequently, the motor must be turned off and appropriate clothing must be worn.
  • Page 72 Caution : Anyone who removes a protective cover acknowledges that he /she is creating a potential hazard and, thus, is responsible for guaranteeing his / her own safety and that of others in these situations by removing the starter key from the lock to avoid that others could start the machine against his will.
  • Page 73 15.2 Hazard analysis Please find below a list of hazards and risks connected with transportation or operation of this overseeder. Take good notice of these dangers and avoid risks by following the instructions in the manual. Beware that risks are not limited to the operator: bystanders can be exposed as well. Ensure that bystanders are always kept at a safe distance.
  • Page 74 15.4 List with torque values BOLT HEAD ACCORDING TO DIN 931, DIN 912, … Strenght (Nm) strongness thread 10.9 Normal thread 1050 1100 1550 1450 2100 Fine thread M8 x 1 M10 x 1,25 M12 x 1,5 M14 x 1,5 M16 x 1,5 M18 x 1,5 M20 x 1,5...
  • Page 75 At Eliet, we have strict quality rules on designing and manufacturing products. The priorities given by these rules are to guarantee a long service life and permanent safety. That is why at Eliet, we are willing to repair at no charge hidden defects or faults during the whole run-in period (aka the warranty period), provided the prescribed procedure is followed.
  • Page 76 • Step 4 :The dealer then orders the parts needed to perform the repairs. Next, the dealer faxes the order form together with the completed warranty form and a copy of the registration card. • Step 5 : The warranty form should be stapled to the purchase invoice and mailed to ELIET or an importer/agent of ELIET.

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