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HTK
Installation Manual
Document #101-0204
1
10/21/2011

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Summary of Contents for Hamilton HTK

  • Page 1 Installation Manual Document #101-0204 10/21/2011...
  • Page 2: Table Of Contents

     Additional Wire Terminations For Use With The Credit Card or Customer Value Card System..........................22  Additional Wire Terminations For Use With A Hamilton Code System or POS 4000 ..22  Additional Wire Terminations For Camera In HTK............23 ...
  • Page 3 This manual was designed to introduce the Hamilton Transaction Kiosk and to provide general infor- mation about installation. This manual will enable the installer to properly install the HTK and make the proper wire connections to the HTK. To obtain assistance from the manufacturer, please call (800) 837-5561 or (419) 867-4858.
  • Page 4: Introduction

    I. Introduction This manual will describe the installation of the Hamilton Transaction Kisok from a mechanical and electrical perspective. Automatic / Rollover • Brick in Mounting • Schematic drawing of mounting confi guration of HTK • Schematic drawing of cabinet dimensions •...
  • Page 5: Installation

    Unpacking  There are a number of points to keep in mind while unpacking your HTK. These items will make the installation and continued operation of your machine run smoother. These tips are listed below. Be sure to save your keys The keys and lock inserts are placed inside a cushioned envelope bag, then placed inside the machine located next to the power supply.
  • Page 6: Positioning

    Typical electrical code requires low and high voltage wiring to be run in separate conduits. Because of this, the HTK has three 1 1/8 “ conduit mounting holes in the back of the cabinet, as well as six 1 1/8”...
  • Page 7: Htk Dimensions (For Brick-In Installation)

    HTK Dimensions (For brick-in installation) Document #101-0204 10/21/2011...
  • Page 8: Htk Dimensions (Free Standing Installation)

    HTK Dimensions (Free Standing installation) Document #101-0204 10/21/2011...
  • Page 9: Brick-In Installation

    Brick-In Installation Document #101-0204 10/21/2011...
  • Page 10: Free-Standing Installation

    Free-Standing Installation Document #101-0204 10/21/2011...
  • Page 11: Brick-In Installation

    Brick-In Installation Document #101-0204 10/21/2011...
  • Page 12: Free-Standing Installation

    Free-Standing Installation Document #101-0204 10/21/2011...
  • Page 13: Gate Orientation

    Gate Orientation CAUTION: WHEN MOUNTING THE GATE, THE SERVICE DOOR SHOULD BE FACING INTO THE LANE IF NOT MOUNTED CORRECTLY THE ARM WILL CLOSE IN THE WRONG DIRECTION. WHEN CORRECTED THE LOOP WILL NOT BE IN THE PROPER POSITION Document #101-0204 10/21/2011...
  • Page 14: Access Control Lane Layout

    Access Control Lane Layout Document #101-0204 10/21/2011...
  • Page 15: Electrical Installation

    CAUTION! TO AVOID SEVER INJURY OR DEATH, ALWAYS DISCONNECT POWER TO THE MACHINE WHEN SERVIC- ING! This HTK operates on 120 VAC, 60 Hz. This unit uses a 5 AMP Circuit Breaker. This unit needs to be hard-wired with conduit. *IMPORTANT NOTICE: HAMILTON MFG. RECOMMENDS THAT THE HTK OPERATE ON A DEDICATED POWER SOURCE.
  • Page 16 • The OUT-OF SERVICE relay is included in the HTK. The connection is made at a 3 position phoenix connector on the controller. Position 1 (common), Position 2 (Normally closed) and Position 3 (normally open) Refer to “Controller” diagram on page 28.
  • Page 17: Power Supply Wiring Connection

    Power Supply Wiring Connection R I S K M O D E V O L T A H I G H 5 A M P 1 2 0 V A C F E E D T H R O U G H R E C E P T I C L E T 1 2 0 V A...
  • Page 18: Wash Interface

    Wash Interface POWER RELAY POWER DIAG. INPUT W.I.S. CYCLE AUX IN AUX IN VEND OUTPUTS ISOLATED VEND 1 & 2 NOT CURRENTLY USED VEND 8 1 = VEND 1 VEND 7 2 = VEND 2 VEND 6 VEND 5 3 = VEND 3 VEND 4 4 = VEND 4 VEND 3...
  • Page 19: Htk "Automatic" Wiring

    HTK “Automatic” Wiring Document #101-0204 10/21/2011...
  • Page 20: Htk "Gated Tunnel" Wiring

    HTK “Gated Tunnel” Wiring Document #101-0204 10/21/2011...
  • Page 21: Htk "Ether Vend" Wiring

    HTK “Ether Vend” Wiring Document #101-0204 10/21/2011...
  • Page 22: Additional Wire Terminations For Use With The Credit Card Or Customer Value Card System

    Card or Customer Value Card System is being used, the following must be performed, as well. • A Cat 5 or 5E cable should be pulled to each HTK on the site. The cable should be run from were the connection to the internet device (router or switch) is located back to the HTK.
  • Page 23: Additional Wire Terminations For Camera In Htk

    Button is being used, the following must be performed as well. • Two 18 guage wires should be pulled to each HTK on site. The wires should be run from were the connection to the intercom system is lo- cated back to the HTK. When terminatng the wires consult an electri- cian or network person for proper attachment.
  • Page 24: Setting Car Wash Cycle Synchronization

    Setting Car Wash Cycle Synchronization  The Car Wash Cycle Synchronization is a programmable setting in the HTK controller. The proper set- ting of this category depends on the equipment used in your car wash system. If the car wash equipment normally leaves the CYCLE/INHIBIT RELAY de-energized while in standby, and then energizes the relay when the customer enters the bay, the programming category should be set to PASSIVE .
  • Page 25: Component Connections

    IV. Component Connections This section will provide schematics of the harness connections to the componenets inside the HTK cabinet. This will include the Power Supply (page 26), Controller (page 27), Distributor (page 28), Smart Bus Hub (page 29), Bill Dispenser (page 30), and Stacker Interface (page 31).
  • Page 26: Power Supply

    Power Supply Document #101-0204 10/21/2011...
  • Page 27: Controller

    Controller Document #101-0204 10/21/2011...
  • Page 28: Distribution

    Distribution Document #101-0204 10/21/2011...
  • Page 29: Smart Bus Hub

    Smart Bus Hub Document #101-0204 10/21/2011...
  • Page 30: Bill Dispenser

    Bill Dispenser Document #101-0204 10/21/2011...
  • Page 31: Stacker Interface

    Stacker Interface Document #101-0204 10/21/2011...
  • Page 32: Gate And Loop References

    Gate and Loop References Website for Gates and Loop Installation Instructions Magnetic Autocontrol http://www.ac-magnetic.com/start/3-En.html (Website) http://www.ac-magnetic.com/pdf/manuals/41-En-Mf_5115_Magstop_US.pdf (Foundation) http://www.ac-magnetic.com/pdf/manuals/42-En-MF_5117_Magstop_US.pdf (Loop) http://www.ac.magnetic.com/pdf/manual/43-En-MIB30_ 40%20Operation%20MANUAL%202004_05.pdf (Manual) Document #101-0204 10/21/2011...
  • Page 33 Seller further warrants all repair or service work performed by a factory trained representative or Hamilton Manufacturing Corp. for a period of ninety (90) days from the date the repair or service work was performed. Purchaser’s remedies and the liabilities and obligations of Seller herein shall be limited to repair or replacement of equipment as Seller may choose, and Seller’s obligation to remedy such...
  • Page 34 The limited warranty for repair and service work is conditioned upon the following: The subject equipment has not, in the Seller’s sole opinion, been sub- jected to: accident, abuse, misuse, vandalism, civil disobedience, riots, acts of God, natural disaster, acts of war or terrorism. The Seller shall not be liable for any expense incurred by Purchaser in- cidental to the repair or replacement of equipment and Purchaser shall assume full responsibility for any freight or shipping charges.
  • Page 35 Document #101-0204 10/21/2011...
  • Page 36 Hamilton Manufacturing Corp. 1026 Hamilton Drive Holland, OH 43528 Sales Phone: (888) 723-4858 Sales Fax: (419) 867-4850 Customer Service Phone: (800) 837-5561 Customer Service Fax: (419) 867-4857 Parts Phone: (866) 835-1721 Parts Fax: (419) 867-4867 Website: http://www.hamiltonmfg.com Email Addresses: service@hamiltonmfg.com sales@hamiltonmfg.com...

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