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Table of Contents
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Summary of Contents for Thwaites Mach 202
- Page 1 1 Tonne Operator’s Instruction Manual Mach 202 – Powerswivel Mach 201 – Hi-tip...
- Page 2 Due to the varied nature of the operation of site dumpers and It is the policy of Thwaites Limited to promote safety in the the absence of an agreed test standard, any figures quoted by operation of its machines and to create a general awareness of...
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Page 3: Before Operating This Machine
Before operating this machine Read operator’s instruction manual Distributor Contact your Thwaites representative in case of further questions Learn to operate this machine Ensure you are fit to operate Wear correct safety clothing and ensure that safety equipment is available... - Page 4 Before operating this machine Visually check the machine Are the chassis lock and the skip lock disengaged? Are the controls, crush zone or hydraulic rams clean, and clear of any debris? Walk around t he machine Is the Roll-Over Protective frame (ROPS frame) secure, fully upright and undamaged? Is the seatbelt anchorage secure and serviceable? Are the covers, mudguards and footplate secure?
- Page 5 Before operating this machine Mount the machine and check the controls Use the grabrails and foot steps provided to manoevre into seating position. Face the machine at all times when mounting and dismounting Is the engine cover secure and locked? Adjust the seat position for comfort and easy access to controls Fasten the seatbelt.
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Page 6: Layout Of Controls
Layout of controls Control locations & functions Steering wheel Lights switch* Hazard switch* Beacon switch Operator safety guide housing Throttle pedal Tip-skip lever (Hi-Tip model) Tip-skip and rotate-skip lever (Powerswivel model) Raise-skip lever (Hi-Tip model only) Emergency stop button Direction lamp* Heat/start pilot light Battery charging warning light Horn push... - Page 7 Control functions – in depth Seat adjustment Type 1: A – Push down to set driver weight (seat empty) Push fully down and release to reset (seat empty) B – Lift to slide seat assembly forwards/backwards C – Lift to slide cushion forward and set backrest Type 2: E –...
- Page 8 Control functions – in depth Steering wheel – both hands • Turn the wheel clockwise to turn machine to the right • Turn the wheel anti-clockwise to turn machine to the left Ensure t he non-st eering hand is on t he engine cover grabrail when using t he spinner knob for low speed single-handed st eering.
- Page 9 Control functions – in depth Tip-skip lever - Right Hand (Hi-tip & Powerswivel models) • Push forward to discharge skip. • Pull backwards to lower skip. Raise-skip lever - Right Hand (Hi-tip model only) • Push forward to raise skip. •...
- Page 10 Control functions – in depth Automatic park brake (both rear wheels) The park brake is applied in the following conditions: • the FNR lever is in a neutral position • the ignition switch is in an ‘off’ position • the engine is stopped, with emergency stop button pressed •...
- Page 11 Control functions – in depth FNR lever - left hand • Push forwards to travel forwards • Lever centred = neutral • Pull back to travel backwards The automatic brake is applied when the FNR lever is in a centred (neutral) position for longer than 2.5 seconds.
- Page 12 Control functions – in depth Lowering and raising the folding ROPS frame • Remove beacon before lowering frame. • Remove clips and withdraw frame lock pins. • Lower frame and insert lock pins and clips in new position. • Reverse the procedure to raise the frame. •...
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Page 13: How To Start And Stop The Engine
How to START and STOP the engine To start the engine: • FNR lever to neutral. • turn the key clockwise to the start position ‘S’. All panel light s self-t est (illuminat e) and should ext inguish on st ar t -up. Cold Start Aid (below 0°... -
Page 14: Preliminary Checks
Preliminary Checks Function checks - engine ON Steering: • Rotate steering wheel clockwise and anti-clockwise. Electrics: • Does the horn sound correctly? • Is the beacon flashing? • Are the lights working correctly? (optional) – side – main – stop –... - Page 15 Driving procedure and safe parking Moving from rest and stopping • Select forward or reverse. • Hold steering wheel with both hands. • Slowly depress throttle pedal to move away. • Remove foot from throttle pedal to slow and stop. •...
- Page 16 DANGER IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH WORKING ON GRADIENTS DO NOT exceed maximum stated gradients DO NOT turn across gradients DO NOT run down hill with controls in neutral DO NOT work on rough or rutted ground, or drive across kerbs etc.
- Page 17 DANGER IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH VISIBILITY Check ahead and behind machine before operation. Be aware of low-visibility areas when operating. Before operating, sound the horn to warn people in the immediate area. CRUSH ZONE Stay clear of articulation area when the engine is running Never operate the machine’s controls when standing on either side of machine...
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Page 18: Loading The Machine
WARNING HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH LOADING THE MACHINE DO NOT exceed the machine’s rated capacity DO NOT load the skip with the lift arms in a raised position Set transmission to NEUTRAL, turn engine OFF, disembark the machine and STAND CLEAR. - Page 19 WARNING HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH DRIVING NEVER dismount from a DO NOT drive with the skip in a raised or moving machine tipped position Avoid confined work areas - DO NOT carry exhaust fumes and noise passengers can be a hazard...
- Page 20 WARNING HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH TRANSPORTATION Reverse the machine slowly onto a suitable trailer. DO NOT the machine fowards when loading on a ramp Stop engine (automatic park brake applied). Chock wheels (to prevent movement) Engage chassis locking pin Secure to trailer Ensure legal load (height/weight)
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Page 21: Towing The Vehicle
CAUTION HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN MINOR PERSONAL INJURY OR PRODUCT OR PROPERTY DAMAGE TOWING THE VEHICLE In order to tow the vehicle, the hydrostatic drive on the engine must be bypassed, and the spring-loaded brakes at the two rear wheel motors must be disconnected. -
Page 22: Maintenance
CAUTION HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN MINOR PERSONAL INJURY OR PRODUCT OR PROPERTY DAMAGE LIFTING USING A CRANE Tip skip fully forward Engage chassis locking pin Lift using centre eye provided MAINTENANCE Engage skip safety prop and/lift arm prop when working beneath the skip. - Page 23 CAUTION HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN MINOR PERSONAL INJURY OR PRODUCT OR PROPERTY DAMAGE ATTENDING TO A ROLLED-OVER MACHINE Failure to adhere to the safe working practices described in this manual could lead to the machine rolling onto its side. In the event of the machine rolling onto its side, the following steps should be taken: Turn off engine.
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Page 24: Troubleshooting
Air in fuel system Check fuel line connections Black engine smoke Air filter clogged (Indicator red). Replace or clean air filter Fuel system defect Contact Thwaites dealer Wrong fuel Replace fuel and filter Engine oil pressure Low oil level Top up engine oil... - Page 25 Data Chart - Hi-tip model Noise Dimensions (mm) Weight (Kg) Airbourne (10m) A. Length (max) ....................3032 Unladen B. Width ....................... 1115 (982*) Front axle ..................440 C. Height (ROPS folded) .................. 1822 Rear axle ..................780 D. Skip lip height ....................1155 Total ....................
- Page 26 Data Chart – Powerswivel model Weight (Kg) Dimensions (mm) Noise Unladen A. Length (ROPS raised) .................. 3062 Airbourne (10m) Front axle ..................465 . Length (ROPS folded) ................. 3222 Rear axle ..................760 B. Width ......................1195 Total ....................1225 C.
- Page 27 3.0 Bar (44 psi) FAN BELT Check condition/tension HYDRAULIC FILTER Check indicator This machine must be serviced after first 50 hours Normal service intervals: 250 hours 500 hours 1000 hours 2000 hours Contact local Thwaites Distributor for details or www.thwaitesdumpers.co.uk...
- Page 28 3.0 Bar (44 psi) FAN BELT Check condition/tension HYDRAULIC FILTER Check indicator This machine must be serviced after first 50 hours Normal service intervals: 250 hours 500 hours 1000 hours 2000 hours Contact local Thwaites Distributor for details or www.thwaitesdumpers.co.uk...
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