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Plastic casing replacement
Revision journal
Version
Responsible
v10
ms
Repair kit content:
Pictures
K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630
Plastic casing replacement.docx
Document: D00719v10 FlashMax P3 and FotoSan 630 Plastic casing
replacement
Project: 219 – HPDL G2
Page: 1 of 24
Date
Description of change
2013-10-18
Document generated
Effective date: 2013-10-18
Approved: MS
Instructions
Body Top
Screw
Body Bottom
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Summary of Contents for CMS Dental FlashMax P3
- Page 1 Plastic casing replacement Revision journal Version Responsible Date Description of change 2013-10-18 Document generated Repair kit content: Pictures Instructions Body Top Screw Body Bottom K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 2 Document: D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement Project: 219 – HPDL G2 Effective date: 2013-10-18 Page: 2 of 24 Approved: MS Plastic casing replacement Assembly drawing overview: K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 3 Use a small regular screwdriver to wrench in between the parts. Snap 1: Insert screwdriver and twist in the direction of the lamp tip. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 4 Gently lift the Body Top free of the buttons. Snap 2 Snap 2: Insert screwdriver and twist away from yourself in the direction of the arrow. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 5 Snap 4 Snap 4: Insert screwdriver and twist away from yourself in the direction of the arrow. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 6 Snap 5: Insert screwdriver and twist towards yourself in the direction of the arrow. All snaps open and ready to remove Body Top K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 7 Approved: MS Plastic casing replacement Lift off the Body Top by rotating it around the hooks located close to the Charge poco pins. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 8 Effective date: 2013-10-18 Page: 8 of 24 Approved: MS Plastic casing replacement Remove screw Torx Plus 8 from Heat Sink Top. Flip back buttons. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 9 Remove screw PZ0 from PCB Use a screwdriver to loosen screw. Use a pliers to remove screw. (Screw is not to be reused) K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 10 Note Dower Pin in PCB must fit in hole of Heat Sink Top. Rotate battery out of casing (do not release from PCB) K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 11 Effective date: 2013-10-18 Page: 11 of 24 Approved: MS Plastic casing replacement Remove Iron Bricks and Charge poco pins PCB. Remove Body Bottom K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 12 Heat sink Bottom and Body Bottom by pressing plastic part upwards. Release plastic ring by pressing Body Neck downward and Body Bottom upward. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 13 Plastic casing replacement Release other side of plastic ring by pressing in on Body Neck and squeeze plastic ring towards the tip of the lamp. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 14 Body Bottom removed Mount new Body Bottom and Move the Serial number label from the old Body Bottom to the new Body Bottom. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 15 Press the buttons rubber pats into the holes on the Heat Sink with a small screwdriver. Slide new Body Bottom onto the Body Neck. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 16 Snap Body Bottom onto Heat Sink, make sure that Buttons are in place. Place Poco Pins PCB in casing. Place wires in ribs. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 17 Poco Pins PCB to avoid short circuit. Press Iron Bricks in between Poco Pins PCB and Battery. Remove Heat Sink Top to place screw in PCB. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 18 Reattach Heat Sink Top Note Dower Pin in PCB must fit in hole of Heat Sink Top. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 19 Page: 19 of 24 Approved: MS Plastic casing replacement Press the buttons rubber pats into the holes on the Heat Sink with a small screwdriver. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 20 Mount Body Top Place the hooks in Body Top in the hedge in Body Bottom and squeeze parts together in the direction of the arrow. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 21 Body Top Press the snap hooks gently together to make them go on the inside of the buttons. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 22 Effective date: 2013-10-18 Page: 22 of 24 Approved: MS Plastic casing replacement Press the snap in place Press parts together to lock snap in place. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 23 Press parts together to lock snap in place. Press parts together to lock snap in place. Press parts together to lock snap in place. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
- Page 24 Project: 219 – HPDL G2 Effective date: 2013-10-18 Page: 24 of 24 Approved: MS Plastic casing replacement Finished unit with new plastic casing. K:\KVALITET\DMR 219 HPDL G2\Instruktioner\Repair instruction and video - webshop\D00719v10 FlashMax P3 and FotoSan 630 Plastic casing replacement.docx...
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