Fluke Pan Tilt System User Manual
Fluke Pan Tilt System User Manual

Fluke Pan Tilt System User Manual

For thermoview tv40 thermal imager cameras
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Pan Tilt System
for ThermoView TV40 Thermal Imager Cameras
Users Manual
PN 5224764, English, Rev. 1.0, May 2020
© 2020 Fluke Process Instruments. All rights reserved. Printed in Germany. Specifications subject to change without notice.
All product names are trademarks of their respective companies.

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Summary of Contents for Fluke Pan Tilt System

  • Page 1 ThermoView TV40 Thermal Imager Cameras Users Manual PN 5224764, English, Rev. 1.0, May 2020 © 2020 Fluke Process Instruments. All rights reserved. Printed in Germany. Specifications subject to change without notice. All product names are trademarks of their respective companies.
  • Page 2 Warranty The manufacturer warrants this instrument to be free from defects in material and workmanship under normal use and service for the period of two years from date of purchase. This warranty extends only to the original purchaser. This warranty shall not apply to fuses, batteries or any product which has been subject to misuse, neglect, accident, or abnormal conditions of operation.
  • Page 3: Table Of Contents

    Table of Contents Chapter Page ..............................3 ABLE OF ONTENTS ............................... 6 IST OF ABLES ..............................7 IST OF IGURES ............................9 OMPLIANCE TATEMENT ............................. 10 AFETY NFORMATION ................................14 ONTACTS ............................... 15 ESCRIPTION ..............................17 ECHNICAL 2.1 Mechanical Specifications ....................................17 2.2 Electrical Specifications ....................................
  • Page 4 ................................42 PERATION 6.1 Switching On ........................................42 ..............................43 ONFIGURATION 7.1 IP Address ........................................43 7.1.1 MAC address ......................................43 7.2 Web Interface ........................................43 7.2.1 Home Page ......................................43 7.2.1.1 Image Stream ....................................43 7.2.1.2 Horizontal and Vertical Movement ..............................44 7.2.1.3 Preset Management ..................................
  • Page 6: List Of Tables

    List of Tables Table Page Table 5-1: Board Description ..........................38 Table 5-2: Connections of the Power Supply Line ....................39 Table 5-3: Setting of DIP1 ............................. 40 Table 9-4: Troubleshooting ..........................59 Table 9-5: Fuses Replacement ..........................60...
  • Page 7: List Of Figures

    List of Figures Figure Page Figure 1-1: System Overview ..........................15 Figure 1-2: System Components .......................... 16 Figure 2-1: Front Window Design and Camera Lens Type .................. 18 Figure 2-2: Dimensions ............................21 Figure 3-1: Field of View for the Camera ......................24 Figure 4-1: Sunshield Mounting ...........................
  • Page 8 Figure 8-3: Wall Mount Bracket..........................57 Figure 8-4: Dimensions ............................57 Figure 10-1: Field of View Calculator for the Thermal Camera ................62...
  • Page 9: Compliance Statement

    Compliance Statement The device complies with the requirements of the European Directives: EC – Directive 2014/30/EU – EMC EC – Directive 2011/65/EU – RoHS II EN 61326-1: 2013 Electrical measurement, control and laboratory devices - Electromagnetic susceptibility (EMC) EN 50581: 2012 Technical documentation for the evaluation of electrical products with respect to restriction of hazardous substances (RoHS) Electromagnetic Compatibility Applies to use in Korea only.
  • Page 10: Safety Information

    Safety Information These operating instructions are part of the user manual for the TV40 Thermal Imager Camera. This document contains important information, which should be kept at all times with the instrument during its operational life. Other users of this instrument should be given these instructions with the instrument. Eventual updates to this information must be added to the original document.
  • Page 11 Safety Symbol Description Read all safety information before in the handbook Hazardous voltage. Risk of electrical shock. Warning. Risk of danger. Important information. See manual. Laser warning Earth (ground) terminal Protective conductor terminal Switch or relay contact DC power supply Conforms to European Union directive.
  • Page 12 To prevent possible electrical shock, fire, or personal injury follow these guidelines: • Read all safety information before you use the product. • Use the product only as specified, or the protection supplied by the product can be compromised. • Do not use the product around explosive gases, vapor, or in damp or wet environments. •...
  • Page 13 • The manufacturer declines all responsibility for any damage caused by an improper use of the appliances mentioned in this manual. Furthermore, the manufacturer reserves the right to modify its contents without any prior notice. The documentation contained in this manual has been collected and verified with great care. The manufacturer, however, cannot take any liability for its use.
  • Page 14: Contacts

    Tel: +49 30 478 0080 info@flukeprocessinstruments.de China Beijing, China Tel: +86 10 6438 4691 info@flukeprocessinstruments.cn Worldwide Service Fluke Process Instruments offers services, including repair and calibration. For more information, contact your local office. www.flukeprocessinstruments.com © Fluke Process Instruments Specifications subject to change without notice.
  • Page 15: Description

    The Pan Tilt Industrial software running on a Windows based computer provides a fully integrated thermal analysis of large areas without the need for multiple cameras. The software not only controls the pan tilt system, but also provides advanced alarming on changing temperatures over a historical time period, or differential temperatures between two discrete areas.
  • Page 16: Figure 1-2: System Components

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 Figure 1-2: System Components Head Camera Base Base Mount Bracket Wall Mount Bracket...
  • Page 17: Technical Data

    Technical Data Mechanical Specifications 2 Technical Data Unless otherwise stated, the standard specification of the TV40 thermal imager camera applies as per the user’s manual “ThermoView TV40 Series”. Please note that different models with different specifications are available ® for the TV40 thermal imager camera. 2.1 Mechanical Specifications Horizontal rotation 360°, continuous rotation...
  • Page 18: Figure 2-1: Front Window Design And Camera Lens Type

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 Due to the different lens sizes of the thermal camera, the pan/tilt head is delivered with different front windows. The front window consists of a glass frame with an embedded Germanium window in the center. The required size of the embedded Germanium window is related to the used lens type of the thermal camera.
  • Page 19: Electrical Specifications

    Technical Data Electrical Specifications 2.2 Electrical Specifications Power 230 VAC / 1.1 A or 110 VAC / 2 A 50/60 Hz Fuses see section 9.3 Fuses Replacement, page 60 Ethernet – Pan Tilt Head Connection Ethernet, 100 MBit/s (100 Base-Tx) Connector RJ45 Addressing...
  • Page 20: Environmental Specifications

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 2.3 Environmental Specifications The following specification considers the pan tilt head including camera. Ingress protection IP66 / IEC 60529 Operating temperature -40°C to 50°C (-40°F to 122°F) Storage temperature -20°C to 65°C (-4°F to 149°F) Wind resistance max.
  • Page 21: Dimensions

    Technical Data Dimensions 2.4 Dimensions Figure 2-2: Dimensions...
  • Page 22: Scope Of Delivery

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 2.5 Scope of Delivery The scope of delivery includes the following: • Pan tilt head with sunshield • Mounting material for assembling the TV40 thermal imager camera • Power supply and Ethernet cable for internal wiring the TV40 thermal imager camera •...
  • Page 23: Preparations

    Preparations Scope of Delivery 3 Preparations Any change that is not expressly approved by the manufacturer will invalidate the guarantee. The unit must not be dismantled or tampered with. The only exceptions are those concerning the assembly and maintenance operations stipulated in this manual. The appliance includes moving parts.
  • Page 24: Positioning

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 3.1 Positioning System location depends on the application. Before deciding on a location, you need to be aware of the ambient temperature of the location, the atmospheric quality of the location, and the possible electromagnetic interference in that location.
  • Page 25: Cable Management

    Preparations Cable Management 3.4 Cable Management The connection cables should not be accessible from the outside. It is necessary to fasten the cables securely to the support in order to prevent excessive weight pulling them out accidentaly. You must use cables suited to the type of installation. Check that all cables are adequately dimensioned.
  • Page 26: Pan Tilt Head Assembly

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 4 Pan Tilt Head Assembly 4.1 Sunshield Mounting Fix the sunshield to the housing using the screws and washers screwed into the upper body of the housing. It is recommended to fix the cover as far forward as possible to protect against sun reflection and water droplets.
  • Page 27: Camera Assembling

    Pan Tilt Head Assembly Camera Assembling 4.3 Camera Assembling The camera is to be installed inside the housing using the appropriate sliders by means of the screws and washers provided. Pay attention to the fixing, the tightening torque is 2.1 Nm (18.6 lbf in). Check the used lens type for the camera and follow the specific assembling instructions given in the sections below.
  • Page 28: Camera: Standard Lens, Wide Lens 0.75X, Or Tele Lens 2X

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 4.3.1 Camera: Standard Lens, Wide Lens 0.75x, or Tele Lens 2x Note mounting position 1 for the camera on the camera slider. Use the provided spacer to ensure the correct camera alignment.
  • Page 29 Pan Tilt Head Assembly Camera Assembling Note the mounting position X for the camera slider onto the main slider whereby X stands for: A: camera with standard lens B: camera with wide lens 0.75x C: camera with tele lens 2x Use the two outer slots on the main slider only! Do not use the middle one! Place the camera in the housing and fasten the...
  • Page 30: Camera: Tele Lens 4X

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 4.3.2 Camera: Tele Lens 4x Note the mounting position 2 for the camera on the camera slider. Use the provided spacer to ensure the correct camera alignment. Top view Bottom view A dedicated clamp assembly is required to provide extra support due to the heaviness of the tele lens 4x.
  • Page 31 Pan Tilt Head Assembly Camera Assembling Attach the camera to the camera slider and the spacer like shown. Close the clamp assembly with the top half by using the screws. Note the mounting position D for the camera slider onto the main slider. Use the two outer slots of the main slider only! Do not use the middle one! Place the camera in the housing and fasten the camera slider onto the main slider using the screws...
  • Page 32 Pan Tilt System Users Manual, Rev. 1.0, May 2020 Fully assembled camera.
  • Page 33: Camera Connections

    Pan Tilt Head Assembly Camera Connections 4.4 Camera Connections The electronics board is designed to provide power supply and a data line to the camera. The LD10 LED ON indicates that the camera power supply terminal has the required voltage level. Figure 4-3: Main Board LD7: Internal LD8: Internal...
  • Page 34: Housing Closing

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 Power supply cable from camera to J14 connector Ethernet cable from camera to J18 connector 4.5 Housing Closing After installation and wiring, close the housing again. Check that the gasket of the housing is present and in good condition.
  • Page 35: Pan Tilt Head Installation

    Pan Tilt Head Installation Preparations 5 Pan Tilt Head Installation Never, under any circumstances, make any changes or connections that are not shown in this handbook. Failure to follow the connection instructions that are given in the handbook may create serious safety hazards for people and for the installation. Do not change the wiring in the product as it is supplied to you.
  • Page 36: Figure 5-2: Cable Lead Through Wall Mount Bracket (Left) And Wall Mount Bracket (Right)

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 Figure 5-2: Cable Lead Through Wall Mount Bracket (left) and Wall Mount Bracket (right) 50 cm 50 cm (19.7 in) (19.7 in) Open the hatch by undoing the screws as shown in the figure below. Insert the cables into the cable glands holding the base at about 20 cm (7.9 in) from the support.
  • Page 37: Connector Board

    Pan Tilt Head Installation Connector Board Note ® Put some thread-locker into the holes for screws (Loctite 243 Figure 5-5: Fixing the Base to the Brackets 5.2 Connector Board Figure 5-6: Connector Board...
  • Page 38: Power Supply Cable

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 The connector board provides the following components: Table 5-1: Board Description Components Function Connector: power supply line Connector: Ethernet RJ45 Connector: Not used DIP1 Switch: Operating Mode Fuse: power line Fuse: pan tilt electronic power supply...
  • Page 39: Ethernet Cable

    Pan Tilt Head Installation Ethernet Cable Figure 5-7: Power Supply Line Perform the connections following the instructions reported in the table below. The removable connector is supplied in the kit. Table 5-2: Connections of the Power Supply Line Color Terminal Power Supply 230 VAC blue N (neutral)
  • Page 40: Fixing

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 Table 5-3: Setting of DIP1 Function Description Master Selection Not used Camera Master mode, (delivery status) Factory Default enabled disabled (delivery status) 5.6 Fixing Replace the connector cover being careful not to crush the cables when closing.
  • Page 41: Figure 5-10: Fixing Of Upper Body And Base

    Pan Tilt Head Installation Fixing Figure 5-10: Fixing of Upper Body and Base...
  • Page 42: Operation

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 6 Operation 6.1 Switching On Make sure that the system and other components of the installation are closed so that it is impossible to come into contact with live parts. Do not stay in the vicinity of the pan tilt head when it is powered. Act on the system only in the absence of a power supply.
  • Page 43: Configuration

    The first operation in configuring the device consists in connecting to the web interface. To operate correctly, the pan tilt system must be configured according to the camera installed. To access the web interface of the product, simply use a browser to connect to http:/<IP address> whereby <IP address>...
  • Page 44: Horizontal And Vertical Movement

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 Figure 7-2: Home Page with Image Stream During normal operation mode, the System Log menu item is highlighted in yellow and accompanied by an attention signal if an alarm has been triggered.
  • Page 45: Preset Management

    Configuration Web Interface 7.2.1.3 Preset Management The preset management provides the following controls. Scan Preset Set Preset Remove Preset Run Patrol: The patrol function requires at least 2 presets to have been saved. The speed of movement and waiting times can be configured, see section 7.2.11 Preset (Advanced) , page 51.
  • Page 46: Device Statistics

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 Figure 7-6: Device Parameters 7.2.3 Device Statistics From the menu entry Device Statistics all of the statistics are gathered during device operation are provided in read-only mode. Figure 7-7: Device Statistics 7.2.4 Network...
  • Page 47: Figure 7-8: Network Page

    Configuration Web Interface Addressing: • IP version: IPv4 • Address Type: STATIC • IP Address: the pan tilt head is preset with the following address 192.168.42.136 • Subnet Mask: 255.255.255.0 • Gateway: e.g. 192.168.42.1 DNS: disabled NTP Server: It is also possible to specify if the device needs to be synchronized with an external NTP (Network Time Protocol) server.
  • Page 48: Users

    From the menu entry Movements is possible to control, via web, all pan tilt parameters. • Offset Pan: The pan tilt system has a mechanically defined 0° position. The Offset Pan function allows the definition of a different 0° position using software.
  • Page 49: Autopan

    Configuration Web Interface Figure 7-10: Movements Page 7.2.7 Autopan From the menu entry Autopan it is possible to specify the preset autopan start and end. It is possible to set the speed with which the distance is to be covered. Figure 7-11: Autopan Page 7.2.8 Patrol From menu entry Patrol it is possible to specify the preset patrol start and end.
  • Page 50: Motions Recall

    Users Manual, Rev. 1.0, May 2020 Figure 7-12: Patrol Page 7.2.9 Motions Recall In the Motions Recall menu item, you can specify the time intervals after which the pan tilt system will execute certain functions. • Type: This parameter selects the function to execute once the time interval of inactivity is up. The functions which can be activated are Home, Autopan and Patrol.
  • Page 51: Preset (Advanced)

    Configuration Web Interface Figure 7-14: Preset Page 7.2.11 Preset (Advanced) In the Preset (Advanced) section it is possible to customize the speed and pause values for each preset, in addition to enabling/disabling the presets themselves. The speed and pause values are used for Patrol management. Figure 7-15: Preset (Advanced) Page 7.2.12 Digital Inputs This menu is not relevant to the user.
  • Page 52: Hardware Configuration

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 7.2.16 Hardware Configuration The submenu Snapshot is the only relevant one for the user. To establish the communication and to get an image stream from the camera enable the item Snaphot and provide the following instruction: http://192.168.42.50:55000/www/camera/ir...
  • Page 53: Tools

    Configuration Web Interface Figure 7-17: System Log Page 7.2.18 Tools From menu entry Tools it is possible to re-set the predefined values for the entire configuration of the device or only for several specific sections. Figure 7-18: Tools Page RESET PRESETS: resets all presets settings to their factory values. All other parameters remain unchanged. RESET PARAMS: resets all parameter settings including all presets to their factory values.
  • Page 54: Transmission Factor

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 DOWNLOAD CONFIGURATION: saves a backup file containing the complete device configuration including all parameters, presets, network and system parameters. Note It is not recommended to execute RESET ALL, because here the communication parameters are also reset and the communication is interrupted.
  • Page 55: Accessories

    Accessories Base Mount Bracket 8 Accessories 8.1 Base Mount Bracket The base mount bracket (A-TV-PT-WBTAB) is used to mount the pan tilt head for instance on a balustrade. The bracket comes with an internal cable channel. Weight 1.6 kg (3.5 lb) Material die-cast aluminum, powder painted Figure 8-1: Base Mount Bracket...
  • Page 56 Pan Tilt System Users Manual, Rev. 1.0, May 2020...
  • Page 57: Wall Mount Bracket

    Accessories Wall Mount Bracket 8.2 Wall Mount Bracket The wall mount bracket (A-TV-PT-WBA) is used to mount the pan tilt head on a wall of a building or solid fence. The bracket comes with an internal cable channel. Weight 3.1 kg (6.8 lb) Material die-cast aluminum, powder painted Figure 8-3: Wall Mount Bracket...
  • Page 58: Fiber Optic To Ethernet Converter (A-Con-1Fo-1Rj45)

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 8.3 Fiber Optic to Ethernet Converter (A-CON-1FO-1RJ45) The Fiber Optic Converter (A-CON-1FO-1RJ45) is an industrial Ethernet converter with 1x Ethernet port and 1x fiber optic port. The converter is DIN-rail or wall mountable.
  • Page 59: Maintenance

    Maintenance Factory Default 9 Maintenance Before doing any technical work on the device, disconnect the power supply. Maintenance must be carried out by personnel trained to operate on electrical circuits. Our sales representatives and customer service staff are always at your disposal for questions regarding applications, calibration, repair, and solutions to specific problems.
  • Page 60: Fuses Replacement

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 9.3 Fuses Replacement For continued protection against risk of fire, replace only with same type and rating of fuse. Fuses must be replaced only by service personnel. 9.3.1 Pan Tilt Head If necessary, the connector board's fuses can be replaced, see section 5.2...
  • Page 61: Cleaning The Window

    Maintenance Fuses Replacement 9.4 Cleaning the Window Always keep the front window of the pan tilt housing free from contaminations. Care should be taken when cleaning. To clean the window, do the following: Lightly blow off loose particles with “canned” air (used for cleaning computer equipment) or a small squeeze bellows (used for cleaning camera lenses).
  • Page 62: Appendix

    Pan Tilt System Users Manual, Rev. 1.0, May 2020 10 Appendix 10.1 Field of View Calculator It is important that the thermal camera is mounted at a distance from the target, sufficient to be able to “see” the entire area of interest. For this reason, the manufacturer provides a field of view calculating software called “Spot Size Calculator”, which allows the calculation of the thermal image size (Field of View FOV) and the pixel size...
  • Page 63 Appendix Field of View Calculator...

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