Roxor 1203AUA00041N Work Instructions

SL08_Rev01
W O R K I N S T R U C T I O N O V E R V I E W
DO NOT ATTEMPT THIS PROCEDURE IF YOU DO NOT HAVE
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PROPER TOOLS, TRAINING, AND FACILITIES.
Never consider using a two-post lift that is not certified
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according to ANSI/ALI ALCTV-2011 or ANSI/UL 201.
(autolift.org)
Read and follow all instructions provided when installing this
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product. Failure to do so may result in placing occupants at
risk of serious injury or death.
To protect bystanders and the service technician(s), shut
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vehicle off, remove the Ignition Key and secure vehicle to
prevent unintended movement.
Never operate the vehicle in excess of manufacturer's
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specifications.
Do not remove any of the A/C Component Caps until you are
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ready to connect the Pressure Lines.
If installing the Vintage HVAC Assembly on a vehicle
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equipped with an Manual Transmission, it is required that you
also install a Fan Shroud over the cooling fan with:
Fan Shroud - Part Number 0304FAB00771N
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Refer to Fan Shroud.
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Installation of Vintage HVAC will require specific components
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and holes to be drilled into the vehicle using the provided
Templates.
For Vintage HVAC kits Shipped ON or BEFORE 9/1/2019,
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Paper Templates should have been supplied in your kit.
Contact the ROXOR Customer Care Line if templates were not
provided in your kit. Paper templates will be provided on
request.
For Vintage HVAC Kits Shipped AFTER 9/1/2019, Templates
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are located at the end of the Work Instructions for print on
8.5 x 11 paper. Must click "Actual Size" in Print Settings.
Verify the square on each template is 1" x 1" for accuracy of
print.
CONFIDENTIAL DOCUMENT
© 2020 Mahindra Vehicle Sales and Service, Inc. All Rights Reserved.
ROXOR is a registered trademark of Mahindra Vehicle Sales and Service, Inc.
Work Instruction Template
Work Instruction: Install Vintage HVAC Assembly
Vintage HVAC Kit (P/N - 1203AUA00041N)
T O O L S R E Q U I R E D
13 mm Socket
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19 mm Socket
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6 mm Allen Wrench
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9/16 mm Wrench
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19 mm Wrench
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22 mm Wrench
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25 mm Wrench
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27 mm Wrench
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32 mm Wrench
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Socket Wrench
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Hose Cutters
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Step Bit Drill Bits
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T O R Q U E S P E C I F I C A T I O N
Tighten each fastener to the torque specification below:
M6 Fasteners – 10 N•m (±1 N•m)
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M8 Fasteners – 23.5 N•m (±3.5 N•m)
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M10 Fasteners – 43 N•m (±7 N•m)
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M12 Fasteners – 90 N•m (±10 N•m)
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Liquid Line – 17 N•m (±3 N•m)
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Discharge Line – 24 N•m (±3 N•m)
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Suction Line – 34 N•m (±7 N•m)
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Pressure Switch - Receiver Drier – 16 N•m (±2 N•m)
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C O M P O N E N T T A B L E
Components
HVAC Assembly
Left Bracket pre-installed for Manual
Transmission Vehicles-See Drill Holes
Section
P/N-1203CUA00091N
1/2" Drain Hose (18")
For EVAP Drain Hole
AC Compressor Kit - Includes Compressor,
Brackets and Fasteners
P/N-1203AUA00071N
AC Compressor Adjuster Bracket w/ Spacers
- Included within AC Compressor Kit
P/N-1203AUA00071N
Page 1 of 20
Template Released 8 November 2018
Temperature Gauge
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19 mm Crows Foot
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27 mm Crows Foot
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32 mm Crows Foot
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Hose Clamps
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Socket Extension
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Swivel Socket Extension
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Protective Eye-wear
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Pry Bars (Large)
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Pry Bar (Thin)
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Torque Wrench (Nm)
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R134A Recovery, Recycling,
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and Recharging Machine
Description Qty
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