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Parts Required:
®
Spinner
Blade ION Generator Flywheel Assembly (PN: 740-8343)
•
Tools Required:
Metric Hex Key Wrench Set or Specific Keys
•
3mm Hex Key
o
4mm Hex Key
o
5mm Hex Key
o
7mm Hex Key
o
Metric Open Wrench Set or Specific Wrenches
•
18mm Open End Wrench
o
Screw Driver Set or Specific Drivers
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#2 Phillips Screw Driver
o
#1 Phillips Screw Driver
o
Flat Head Screw Driver
o
Tape – Masking, Painters, Scotch, or Clear
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Instructions:
1. Remove the user right side external chain guard using a 5mm hex key to unscrew the three socket head cap
screws located on the right side of the Spinner
screws on the user left side of the Spinner
STAR TRAC FITNESS
Generator Flywheel
®
Spinner
®
(Fig. 1). Using a #2 phillips head screw driver, remove the two
®
(Fig. 2).
Fig. 1
1 of 13
Part Replacement
Blade ION
Fig. 2
637-1498 Rev: A
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Summary of Contents for STAR TRAC FITNESS Spinner Blade ION
- Page 1 Spinner (Fig. 1). Using a #2 phillips head screw driver, remove the two ® screws on the user left side of the Spinner (Fig. 2). Fig. 1 Fig. 2 STAR TRAC FITNESS 1 of 13 637-1498 Rev: A...
- Page 2 Once the screws are removed – pop off each cap. Fig. 3 3. Turn the brake knob counter-clockwise until turning locks and knob moves up and down with ease (Fig. 4). Fig. 4 STAR TRAC FITNESS 2 of 13 637-1498 Rev: A...
- Page 3 5. Gently slide out the lower spring plate block with the brake pad attached (Fig. 7) and maneuver the assembly at ® an angle to pull out and away from Spinner frame (Fig. 8). Fig. 7 Fig. 8 STAR TRAC FITNESS 3 of 13 637-1498 Rev: A...
- Page 4 6. Push out the remaining master links and store in a safe location (Fig. 9). Fig. 9 7. Remove the upper load sensor block by removing the two socket head cap screws with a 5mm hex key (Fig. 10). Fig. 10 STAR TRAC FITNESS 4 of 13 637-1498 Rev: A...
- Page 5 8. Secure the load sensor block assembly to the Spinner frame using tape (Fig. 11). Fig. 11 9. From the user left side of the flywheel – notice routing of the power & RPM wire harness (Fig. 12). Fig. 12 STAR TRAC FITNESS 5 of 13 637-1498 Rev: A...
- Page 6 4mm hex key (Fig. 13) Fig. 13 11. Using the #1 Phillips head screw driver – remove the two Phillips head screws (Fig. 14) that secure the PCB generator shield to the flywheel. Fig. 14 STAR TRAC FITNESS 6 of 13 637-1498 Rev: A...
- Page 7 12. Rotate the flywheel clockwise until the flywheel generator wire harness is visible (Fig. 15) and clocked between the 11 & 12 o’clock position. Fig. 15 13. Tilt the clear plastic shield (Fig. 16) to expose the four pin connector. Fig. 16 STAR TRAC FITNESS 7 of 13 637-1498 Rev: A...
- Page 8 ® 15. From the user right side of the Spinner , take off the finger guard (Fig. 18) by removing the two screws with a #2 phillips screw driver. Fig. 18 STAR TRAC FITNESS 8 of 13 637-1498 Rev: A...
- Page 9 Fig. 20 Fig. 19 17. Loosen the two button head screws that mount the flywheel adjustment blocks on both sides of the flywheel using a 4mm hex key (Fig. 21). Fig. 21 STAR TRAC FITNESS 9 of 13 637-1498 Rev: A...
- Page 10 Fig. 22 ® 19. From the user left side of the Spinner ; locate and remove the rubber nut cap that covers the flywheel axle securing hex nut (Fig. 23). Fig. 23 STAR TRAC FITNESS 10 of 13 637-1498 Rev: A...
- Page 11 20. Using an 18mm wrench, loosen the user left & right side flywheel axle securing hex nut (Fig. 24). Fig. 24 21. Grasp and compress the upper & lower sections of the chain (Fig. 25) by hand to remove the front flywheel sprocket chain guard. Fig. 25 STAR TRAC FITNESS 11 of 13 637-1498 Rev: A...
- Page 12 Fig. 26 23. With firm grip under flywheel; maneuver and push the flywheel towards the center of the frame until the axle slides out the frame guide channels (Fig. 27). Fig. 27 STAR TRAC FITNESS 12 of 13 637-1498 Rev: A...
- Page 13 Fig. 28 25. Roll out flywheel and set off to the side. 26. To reinstall flywheel and assemble unit – Reverse the previous procedure and adjust chain for proper tension and alignment. STAR TRAC FITNESS 13 of 13 637-1498 Rev: A...