edmolift ALT 750 Product Manual
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edmolift ALT 750 Product Manual

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Lift Table
Armlift
Pallet Lift
Tilt
WP Work Positioner
TZ/EZ Lifting Trolley
85921
2007-08-02
EdmoLift Products Manual
2
4
6
8
10
12

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Summary of Contents for edmolift ALT 750

  • Page 1 EdmoLift Products Manual Lift Table Armlift Pallet Lift Tilt WP Work Positioner TZ/EZ Lifting Trolley 85921 2007-08-02...
  • Page 2 Applying the service support Installing the safety frame switch Installation of lift table on floor/ground or in a pit 42-43 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 3 Guidance for establishing risk analysis Accessories Genera Returning parts Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 4 37-38 Applying the service supports Installing the safety frame switch Installation of Armlift on floor/ground Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 5 Guidance for establishing risk analysis Accessories General Returning parts Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 6 Manoeuvring device Installation 37-38 Unpacking Connecting power 37-38 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...
  • Page 7 Guidance for establishing risk analysis 69-71 Accessories General Returning parts Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 8 37-38 Supporting the Tilt Installing the Safety frame switch Bolting down the Tilt Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 9 Guidance for establishing risk analysis Accessories General Returning parts Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 10 Mechanical construction 56-57 Electrical system Wiring diagram 58-59 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...
  • Page 11 Guidance for establishing risk analysis 69-71 Accessories General Returning parts Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...

  • Page 12: Table Of Contents

    Wiring diagram Hydraulic Unit Footpump Battery powered Hydraulic diagram Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 13 Guidance for establishing risk analysis Accessories General Returning parts Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...

  • Page 14: Introduction

    Industrial Trucks, Part 1: Stacker Trucks and are CE marked in accordance with the Machinery Directive. WP work positioners can also be supplied with accessories,to assist in achieving a safe and efficient workstation. 4 Note! EdmoLift products may be used in applications where they will not comply with the lift table standard EN 1570 or the stacker truck standard EN 1757-Pt.1. There could also be situations where their use means they do not meet other standards.

  • Page 15: General Instructions For Employers And Operators

    • Good judgement Training Edmolift´s products are to be operated only by authorized trained personnel with the necessary knowledge of the products´ maintenance and management! It is therefore of utmost importance that, before commencing work with the product, you read this manual and understand the advice relating to safe operation of the product and regulations for Safety at Work Accurate use, inspections, maintenance and operation are crucial for safety at work.
  • Page 16 Users of EdmoLift´s products are obliged to read and follow the instructions! Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn.

  • Page 17: Usage Instructions

    Lift table EdmoLift Lift tables can be used for a wide range of applications. They are basically intended for lifting and lowering of loads which are uniformly distributed over the entire platform, e.g on Euro-pallets. Typical applications are, for example, feeding and stacking components for processing machines, assembly of electrical cabinets, machinery maintenance etc.

  • Page 18: Usage Areas

    Armlifts, Pallet lifts and Tilts EdmoLift’s armlifts, pallet lifts and tilts can be used for a wide range of applications. The Armlifts are basically intended for lifting, lowering and tilting of loads which are uniformly distributed over the entire platform area, e.g. on Europallets, 2-way entry pallets or totebins.
  • Page 19 Technical data for each lift table is included in the order documentation and the CE Declaration Conformity. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 20 • or 33% of the rated load (maximum load) uniformly distributed over half the width of the platform. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 21 It is difficult to estimate the size of the actual horizontal force, so utmost care must always be taken. As the EdmoLift Arm Lifts are designed for tilting the loads, consideration must also be given to the centre of gravity relating to the height of the load above the platform surface. See the figure below, showing the max. allowed centre of...
  • Page 22 Technical data for each lift is included in the order documentation and the CE Declaration Conformaty. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 23 Type Lifting time Motor Weight 0.75 Column Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...
  • Page 24 Technical data for each lift is included in the order documentation and the CE Declaration Conformaty. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.

  • Page 25: Technical Data

    EZ 1000 1000 900x800 1240 12V DC Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...
  • Page 26 Q = Max. permitted load (capacity) D = Max. centre of gravity. Distance from the mast in relation to the platform/attachment area. D may not exceed half the platform length. Please contact EdmoLift to discuss specific load if it does not meet standard criteria Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 27 1,5A/230V 64 WP 400 1256 1700 575X600 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...

  • Page 28: Safety Instructions

    •EdmoLift products must be operated safely, carefully and with full attention. •Do not overload EdmoLift products.To avoid instability, aim at placing the load centrally on the platform. Also avoid extending the load outside the platform area and assure the load is steady - if necessary, secure it.
  • Page 29 Assessment according to the Machinery Directive be undertaken for the specific work conditions •Persons are not usually permitted to travel on the platform of EdmoLift products or to stay on the platform when it is in the raised position. When travelling on the platform is permitted, this must be clearly and visibly stated on the product’s signage, and in the CE Declaration of Conformity.

  • Page 30: On Delivery

    In special cases, decals may be located in other positions. Additional decals may be included for some accessories or applications. Place the ”operator´s label” at the control position. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 31 Max.load label, 2 off EdmoLift-label. 2 off Warning label, 1 off Machine plate, 1 off Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.

  • Page 32: Position Of Decals

    EdmoLift- label. 3 off Warning label, 2 off Machine label, 1 off User Label, 1 off Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 33 Only authorized personnel may operate EdmoLift products EdmoLift products must be operated safely, carefully and with full attention! The control functions UP, DOWN and TILT are operated by “deadman” control, i.e. when a control button is released the machine stops at the position achieved.
  • Page 34 Control unit 2. Emergency Stop EdmoLift products are provided with an Emergency Stop button on the control unit. Optional Emergency Stopping devices that are easily accessible from other locations, can also be provided. When an Emergency Stop button is pressed all electrically controlled movements are stopped. The Emergency Stop button is red and clearly visible.
  • Page 35 Tilt - 2 6 Lift Table Emergency Stop Down Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...

  • Page 36: Operation

    Ensure there is no risk of injury to persons or objects when the platform is lowered. Take special care that the platform does not extend over objects and become jammed. Lowering is by means of pressing the lowering handle, which will open the lowering valve by means of a cable. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved.
  • Page 37 If the motor runs and the table does not raise? Change round two phases. It is important that the motor is not run for too long in the wrong direction as this can cause damage to the pump. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 38 Change voltage from 400V 3-phase to 230V 3-phase When changing from 400V to 230V orange wire shall be moved to L3 and blue wire to NC. Both fuses must be changed to 315mA Inert. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved.
  • Page 39 Chock on both sides End pin into hole Press in Relieve pressure, lowering and tilting Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 40 TZ/EZ Lift Trolleys Safety frame Adjustment of safety frame switch Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 41 12.1 ART 1500 13.1 ALT, ART 3000 13.1 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...
  • Page 42 6. The control device should be positioned so that the operator has a clear view of the lift table and the load at all times when the lift is operated. 7. Permanently fix the table on the floor/ground with expander bolts or similar. See above proposal for fixing. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved.
  • Page 43 Fixed side Lift tables in outdoor conditions should if possible have a remote power unit placed indoors or in a protected area. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 44 No. of expander bolts 6xM12 12.1 6xM12 13.1 6xM12 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...
  • Page 45 Construction of Lift Table, Armlift, Tilt, and Pallet Lift Hydraulic system EdmoLift hydraulic lifts have, as standard, an integral or remote electro hydraulic power pack. Remote power packs can be supplied to meet specific applications. The hydraulic system is single acting and as standard in accordance with the enclosed hydraulic diagram. The remote power pack is connected to the lift by the hydraulic hose (standard length 3m) supplied with the lift.
  • Page 46 D = Setting of maximum working pressure E = Outlet for pressure gauge, e.g. TEMA120 F = Connection lift cylinder (single acting) Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 47 D = Outlet for pressure gauge, e.g. TEMA 120 E = Adjustment of working pressure F = Coil Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 48 Primary fuse Earth connection Solenoid valves Thermal overload Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 49 Terminals: L1=White, L3=Blue and NC=Orange. Fuses: 125mAT. Down 45276 45235 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 50 84912 Down Tilt Up Tilt Down 45234 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...
  • Page 51 35826sfu Down Tilt Up Tilt Down 45242 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11 val system, or transmitted in any form or by any means, electronic, mechanical, info@edmolift.se...
  • Page 52 Lift Table EdmoLift Lift Tables comprise two or more pairs of scissor arms, with one or more hydraulic cylinders. Lifting and lowering motions are mechanically synchronized by means of crossbeams between the arms and through the platform and base frame.
  • Page 53 50 % over the normally permitted lowering speed in the event of a hose burst, for example. Additionally there is a constant flow valve in the power pack valve block, which on leaving the factory is set at a suitable lowering speed of approx. 100 mm/s. EdmoLift Armlifts lift the load with parallel lifting arms. They are available in the following versions, with capacities from 750kg to 3000kg: Model AL ..
  • Page 54 85921 GB 2005-02-01 Mechanical construction Tilts EdmoLift tilts will tilt loads with capacities from 6KNm to18KNm. The mechanism comprises upper and lower tilt frames. They are mechanically connected to each other at the tilt joints and crossmembers. The tilt force is created by single or double acting cylinders. Every cylinder has an integral hose break valve which limits the lowering speed to a maximum of 50% over the normally permitted lowering speed in the event of a hose burst, for example. There is also a constant flow valve in the power pack valve unit which, on leaving the factory, is...
  • Page 55 Tilt cylinder(TSLN) Hydraulic hose Safety frame switch Safety frame Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 56 Do not forget to take out the plug before using the machine after charging. Charging should be carried out as often as possible, so always start charging the batteries after each working shift Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn.
  • Page 57 Green light The green light is switched off when the batteries are fully recharged. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 58 2006-09-28 Electrical diagram WP 65, WP 85, WP 105, WP 155 Electrical diagram WP 205 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 59 EdmoLift Products Manual 85921 GB 2005-02-01 Electrical diagram WP 400 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...

  • Page 60: Construction

    Raising is by means of pumping with the foot pedal. A relief valve, set on delivery, limits the lifting force. This valve must not be adjusted without EdmoLift’s agreement. Lowering is by means of pressing the lowering handle, of hold-to- run type, whereby a wire or a rod will open the lowering valve. A flow control valve limits the lowering speed to approx.

  • Page 61: Electrical System

    • Leakage in the cylinder Replaced batteries should be treated as hazardous waste. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 62 Maintenance of Lift Tables, Armlifts, Pallet lifts and Tilts To be carried out once every 3 months, unless the operation and environmental conditions require shorter intervals. Discuss suitable intervals with your EdmoLift representative. Inspections, servicing and repair works must be carried out by competent personnel.
  • Page 63 Lower arm fixing Arm centre Upper arm fixing Upper running wheels Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 64 Piston rod bearing Greasing points Arm Lift The piston rod bearings are provided with grease nipples. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 65 2005-02-01 Fault finding Fault finding should only be carried out by competent persons. Contact EdmoLift if assistance is needed or if the fault cannot be found through the following actions. The service supports must be in place during all inspections and work under the platform.
  • Page 66 The oil volume decreases due to oil Quite normal. If it is an inconvenience, cooling. contact EdmoLift for proposal to solve this. Lifting or lowering speeds faster or Flow control valve not correctly set. Adjust the flow control valve slower than desired.
  • Page 67 Other reason. Contact EdmoLift. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 68 The oil volume decreases due to Quite normal. If it is an inconvenience, oil cooling. contact EdmoLift for proposal to solve this. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved.
  • Page 69 Regulations for safety and health Risk assessments Environmental factors See page 71 Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax. +46 (0)611-51 15 80 Jägaregatan 11...
  • Page 70 Unstable lift table Carry out a stability calculation. Consider all possible side forces. Adequate fixing to floor/ground Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 71 Be aware of the size and position of the load and the loading area. Secure the load if necessary. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.
  • Page 72 Spare parts General During inspections, servicing and repair work there must be no load on the platform. Only EdmoLift original spare parts are to be used when replacing any parts. Our warranty commitment may otherwise be invalidated Recommended spare parts We keep a stock of all types of spare parts for standard Lift tables.
  • Page 73 A risk assessment relating to its use should be undertaken, and if applicable a new Declaration of Conformity for the lifts, and/or the surrounding area and all operating conditions, should be issued. Copyright © EdmoLift AB 2004-2007 EdmoLift AB Tfn. +46 (0)611-83 780 All rights reserved. No part of this publication may be reproduced, stored in a retrie- Fax.

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