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Lapple FIBRO FIBROTOR VM.NC Assembly And Operation Manual

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TRANSLATION OF THE ORIGINAL
ASSEMBLY AND OPERATION MANUAL
FIBROTOR VM.NC

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Summary of Contents for Lapple FIBRO FIBROTOR VM.NC

  • Page 1 TRANSLATION OF THE ORIGINAL ASSEMBLY AND OPERATION MANUAL FIBROTOR VM.NC...
  • Page 3 1 INTRODUCTION 1.1 DEFINITION Rotary table FIBROTOR VM.NC Type: Item number: Serial number: Dimensions drawing: Year of manufacture: Order number:  This document has been created by FIBRO GmbH Rotary Table Division Postfach 11 20 D-74183 Weinsberg Weidachstrasse 41 - 43 D-74189 Weinsberg Service rtservice@fibro.de...
  • Page 4 1 INTRODUCTION 1.1 DEFINITION 4 | 50 FIBROTOR...

  • Page 5: Table Of Contents

    1 INTRODUCTION 1.1 DEFINITION Contents Introduction .........................9 1.1 Definition ......................9 1.2 Intendeduse ......................9 1.3 Improper use .......................9 1.4 Applicable documents..................10 1.5 Structure......................10 1.5.1 Bearing....................10 1.5.2 Middle throughlet................. 10 1.5.3 Direction of rotation................10 1.5.4 Service life .................... 10 1.5.5 Cam drive .....................
  • Page 6 1 INTRODUCTION 1.1 DEFINITION 5.3 Assembly of the rotary table................25 5.3.1 Mechanical assembly ................. 25 Commissioning......................27 6.1 Important safety guidelines ................27 6.2 Prior to the commissioning ................27 6.2.1 Test run ....................27 Operation........................29 7.1 Important safety guidelines ................29 7.2 Workplaces of the operating personnel............
  • Page 7 1 INTRODUCTION 1.1 DEFINITION Index of figures Fig. 1 Personal protective clothing Fig. 2 Name plate Fig. 3 Worm gearbox Fig. 4 Transporting boxes FIBROTOR 7 | 50...
  • Page 8 1 INTRODUCTION 1.1 DEFINITION 8 | 50 FIBROTOR...

  • Page 9: Introduction

    1 INTRODUCTION 1.1 DEFINITION Introduction Definition Rotary table Rotary table: The rotary table is a partly completed machine in the sense of European Guideline 2006 / 42 / EG, Art. 1g and 2g. Intendeduse The purpose of the rotary table is to be mounted in other machines or in other partly completed machinery or equipment, or to be assembled with them.

  • Page 10: Applicable Documents

    1 INTRODUCTION 1.4 APPLICABLE DOCUMENTS Applicable documents Along with this manual, other applicable documents are necessary for the safe operation of the machine. The data in these documents must be observed.  Instruction for the assembly of a partly completed machine according to Guideline 2006/42/EG ...

  • Page 11: Drive Motors

    1 INTRODUCTION 1.6 WARRANTY 1.5.6 Drive motors As standard, three-phase servo motors are used as drive motors. Direct current or hydraulic servo motors can also be used. For individual cases with low precision requirement the use of three-phase standard motors in conjunction with a frequency converter is possible.

  • Page 12: Figures

    1 INTRODUCTION 1.7 TRANSLATION OF THE ORIGINAL MAINTENANCE AND OPERATION MANUAL  The book symbol before the text is a reference to another applicable document. The content of this document must be observed.  The information symbol before the text indicates an additional instruction or an important application tip.

  • Page 13: Definitions Of Terms

    1 INTRODUCTION 1.8 DEFINITIONS OF TERMS Definitions of terms Manual General designation of this document. Immediate interruption of all motion processes by EMERGENCY STOP activation of an emergency stop button. Technical equipment on the machine whose purpose is Protective equipment to guarantee its safety.
  • Page 14 1 INTRODUCTION 1.8 DEFINITIONS OF TERMS 14 | 50 FIBROTOR...

  • Page 15: Safety

    2 SAFETY 2.1 BASIC SAFETY INSTRUCTIONS Safety BASIC SAFETY INSTRUCTIONS Most accidents during work with machines are due to disregarding the basic safety instructions. Perceiving a possible hazard can prevent an accident before it occurs. If there are hazards, the safety information on the rotary table and in this document provides warnings about these hazards.

  • Page 16: Due Diligence Of The Operator

    2 SAFETY 2.1 BASIC SAFETY INSTRUCTIONS 2.1.1 Due diligence of the operator The rotary table is designed and manufactured according to the state of the art. The requirements for ensuring the safety and protection of health have been fulfilled. However, this safety can be achieved in operational practice only when all necessary measures in this respect have been taken.

  • Page 17: Personnel Requirements

    2 SAFETY 2.2 QUALIFICATION OF THE PERSONNEL 2.1.2 PERSONNEL REQUIREMENTS The following safety instructions must be observed in all operations on the rotary table. Their violation can cause serious injuries or death. All persons working on and with the rotary table must: •...

  • Page 18: Safety Devices On The Machine

    2 SAFETY 2.3 SAFETY DEVICES ON THE MACHINE Safety devices on the machine The rotary table is designed for mounting in other machines or for assembly with other machines. FIBRO GmbH has no control over the intended use of the machine.

  • Page 19: Technical Description

    3 TECHNICAL DESCRIPTION 3.1 GENERAL TECHNICAL DATA Technical description General technical data The technical data of the rotary table depend on the contract.  A name plate with number, year of manufacture and type is fixed on the rotary table. __________________________________________________________________________ __________________________________________________________________________ Fig.

  • Page 20: Assembly Units

    3 TECHNICAL DESCRIPTION Assembly units 3.4.1 Rotary table The table top is operated with various motor types and operating cam. This enables performing rotational movements in any direction and angle.  For information about the technical specifications, time diagrams and wiring diagrams, see Chapter 16 annex.

  • Page 21: Transport

    4 TRANSPORT 4.1 IMPORTANT SAFETY GUIDELINES Transport Important safety guidelines Suspended loads Dimensioned load suspension device that are too weak can break. The suspended loads can swing. The lifting equipment and the load suspension devices must correspond to the regulations and should be designed for the weight of the components, including the packaging.

  • Page 22: Packaging And Weight

    4 TRANSPORT Packaging and weight For shipping by truck, the rotary table is secured with transport locks and packaged in foil. For shipping by sea the rotary table is secured at FIBRO GmbH with transport locks and packaged in a wooden box. The total weight of each box is printed on the box.

  • Page 23: Permitted Equipment And Auxiliary Devices For The Transport

    4 TRANSPORT 4.6 PERMITTED EQUIPMENT AND AUXILIARY DEVICES FOR THE TRANSPORT Permitted equipment and auxiliary devices for the transport The unloading of the boxes and their transport to the installation site can be performed with an overhead crane. Use crossbars. Fig.

  • Page 24: Return Shipping

    4.8 RETURN SHIPPING Damage to components. Never lift the rotary table suddenly with a jerk. 5. Hook the belts onto the attachment eyes and lift the rotary table from the box while observing the safety instructions and transport regulations. 6. Transport the rotary table in compliance with the safety instructions and transport regulations.

  • Page 25: Assembly

    5 ASSEMBLY 5.1 IMPORTANT SAFETY GUIDELINES Assembly Important safety guidelines Incorrect installation The assembly work should be performed by qualified personnel only. Work on the power supply line connections should be performed by qualified electricians only. A check must be carried out to ensure that the power supply frequency and voltage correspond with the data in the technical specification.
  • Page 26 5 ASSEMBLY 5.3 ASSEMBLY OF THE ROTARY TABLE Transport the rotary table to the assembly site in compliance with the safety instructions and transport regulations. Sagging load. Do not hold between the rotary table and the installation surface. Crushing of hands or fingers. ...

  • Page 27: Commissioning

    6 COMMISSIONING 6.1 IMPORTANT SAFETY GUIDELINES Commissioning Important safety guidelines The rotary table is designed for mounting in other machines or for assembly with other machines. FIBRO GmbH has no control over the intended use of the rotary table. The commissioning is a responsibility of the operating company. Prior to the commissioning Prior to the commissioning, visual inspection of the rotary table has to be performed.
  • Page 28 7 OPERATION 6.2 PRIOR TO THE COMMISSIONING 28 | 50 FIBROTOR...

  • Page 29: Operation

    7 OPERATION 7.1 IMPORTANT SAFETY GUIDELINES Operation Important safety guidelines Inadmissible operating parameters / software. The change of the operating parameters leads to a change in the system behaviour of the rotating or moving parts of the rotary table. The use of a controller with unlicensed software creates a risk for the safety of the rotary table.
  • Page 30 7.4 FUNCTIONAL SEQUENCES 30 | 50 FIBROTOR...

  • Page 31: Faults

    8 FAULTS 8.1 IMPORTANT SAFETY GUIDELINES Faults Important safety guidelines Unauthorised personnel Any personnel that has not been adequately trained does not have the necessary authorisation to localise faults or correct errors. Any defects may only be corrected by FIBRO Customer Service or by members of staff from the operating company who are trained and authorised for performing the respective activity.
  • Page 32 9 REPAIR 8.2 CUSTOMER SERVICE 32 | 50 FIBROTOR...

  • Page 33: Repair

    9 REPAIR 9.1 IMPORTANT SAFETY GUIDELINES Repair Important safety guidelines Unauthorised personnel The personnel of the operator may perform only the maintenance work described in this manual. This personnel must be trained and authorised for performing these activities. The action area of the moving machine parts must be secured. All other work and repairs must be performed by FIBRO personnel only.

  • Page 34: Maintenance Work

    9 REPAIR 9.2 MAINTENANCE WORK Maintenance work The following activities are considered maintenance work: • Inspection • Maintenance / cleaning • Repair 9.2.1 Inspections Daily before the start of the work shift: • Inspection of the essential functional units. • Inspection of the air pressure on the manometer.

  • Page 35: Long-Term Lubrication

    9 REPAIR 9.3 LONG-TERM LUBRICATION Long-term lubrication The rotary table is delivered filled with suitable synthetic oil. The gearboxis filled with synthetic gearbox oil. The lubricants are designed for a service life of at least 20,000 operating hours. A change in lubricant is only required in the event of coolant and lubricant ingress, as well as in the event of a general overhaul of the device.
  • Page 36 9 REPAIR 9.3 LONG-TERM LUBRICATION 36 | 50 FIBROTOR...

  • Page 37: Shutdown

    10 SHUTDOWN 10.1 IMPORTANT SAFETY GUIDELINES Shutdown 10.1 Important safety guidelines Restoring the power supply The restoration of the energy supply to a shut-down machine can lead to unexpected start. In order to shut down the machine, it must be turned off from the main switch and secured against unintended starting.

  • Page 38: Permanent Shutdown

    10 SHUTDOWN 10.3 PERMANENT SHUTDOWN 10.3 Permanent shutdown For permanent shutdown and decommissioning: • Turn off the machine in a proper manner. • Secure the machine against unintentional restarting. • Put a warning sign on the machine that shows clearly that it is permanently out of operation.

  • Page 39: Disassembly And Disposal

    11 DISASSEMBLY AND DISPOSAL 11.1 IMPORTANT SAFETY GUIDELINES Disassembly and disposal 11.1 Important safety guidelines The rotary table should be disassembled by specialised personnel of FIBRO GmbH only. Disassembly by personnel of the operator is prohibited. Unauthorised personnel In the process of disassembly and during transportation, parts can tilt or fall. Loads can swing or fall down.

  • Page 40: Disposal Of Components

    11 DISASSEMBLY AND DISPOSAL 11.2 DISPOSAL OF COMPONENTS 11.2 Disposal of components Dispose of the components in a proper manner! The improper disposal of components can cause damage to the environment and is subject to criminal prosecution. The components have to be disposed of in accordance with the applicable local and regional laws and guidelines.

  • Page 41: Service And Spare Parts

    12 SERVICE AND SPARE PARTS 12.1 SERVICE Service and spare parts 12.1 Service You can reach our customer service Monday to Friday from 07:00 am to 5:00 pm under the Service number +49 (0) 7134 - 73-243 or under rtservice@fibro.de Outside the times stated, a recorded message with additional information is available.

  • Page 42: Spare Parts Ordering

    12 SERVICE AND SPARE PARTS 12.3 SPARE PARTS ORDERING 12.3 Spare parts ordering When ordering spare parts, please provide the following data: • Name, address, shipping address • Exact designation of the equipment (take serial number from the name plate) •...

  • Page 43: Declaration Of Incorporation

    13 DECLARATION OF INCORPORATION 13.1 DECLARATION OF INCORPORATION Declaration of incorporation 13.1 Declaration of incorporation in accordance with EU machinery directive 2006/42/EC (Annex II B) The manufacturer FIBRO GmbH Weidachstr. 41-43 D-74189 Weinsberg We herewith declare, that the incomplete machine described below Product description Rotary table type: FIBROTOR VM.NC...
  • Page 44 13 DECLARATION OF INCORPORATION 13.1 DECLARATION OF INCORPORATION 44 | 50 FIBROTOR...

  • Page 45: Index

    14 INDEX 14.1 LIST Index 14.1 List Interim storage..........22 Accident prevention regulations ..16, 21 Additional component assemblies ... 10 Linear axis ............ 21 Assembly......... 15, 21, 25 Load suspension devices ....21, 23 Long-term lubrication ........35 Lubricants ............. 35 Cam drive.............
  • Page 46 14.1 LIST Return to operation ......27, 37 Technical Data ..........19 Test run ............27 Transport ......15, 21, 23, 24, 39 Safety devices ....15, 16, 18, 27, 33, 35 Transport damages ....... 22, 23, 42 Safety information ......9, 15, 17 Transport locks ......

  • Page 47: Personal Notes

    15 PERSONAL NOTES 15.1 NOTES Personal notes 15.1 Notes ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------ FIBROTOR 47 | 50...
  • Page 48 15 PERSONAL NOTES 15.1 NOTES 48 | 50 FIBROTOR...

  • Page 49: Annex

    16 ANNEX 16.1 OTHER DOCUMENTS Annex 16.1 Other documents Technical specification Dimensional drawing(s) Connection diagram FIBROTOR 49 | 50...

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