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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
Instruction No
Instruction No
Version
Version
31399531
31399531
1.0
1.0
IMG-290450
IMG-290450
© Volvo Car Corporation
Part. No.
Part. No.
31373831
31373831
Electric engine block heater 110V
Electric engine block heater 110V
Electric engine block heater 110V- 31399531 - V1.0
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Summary of Contents for Volvo 31373831
- Page 1 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Instruction No Instruction No Version Version Part. No. Part. No. 31399531 31399531 31373831 31373831 Electric engine block heater 110V Electric engine block heater 110V IMG-290450 IMG-290450 © Volvo Car Corporation Electric engine block heater 110V- 31399531 - V1.0...
- Page 2 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Equipment A0000162 IMG-239664 IMG-239660 IMG-372622 © Volvo Car Corporation Electric engine block heater 110V- 31399531 - V1.0 Page 2 / 22...
- Page 3 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-231470 © Volvo Car Corporation Electric engine block heater 110V- 31399531 - V1.0 Page 3 / 22...
- Page 4 Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. Removal Turn the front wheels so that the screws in the wing liner are accessible.
- Page 5 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Remove the plastic nut. IMG-231550 Fold the wing liner out of the way. IMG-231551 © Volvo Car Corporation Electric engine block heater 110V- 31399531 - V1.0 Page 5 / 22...
- Page 6 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Remove the engine splash guard. IMG-231309 Remove the three screws. IMG-265069 © Volvo Car Corporation Electric engine block heater 110V- 31399531 - V1.0 Page 6 / 22...
- Page 7 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Remove the bumper section on the left-hand side by pulling it forwards at the same time as bending the air baffle down. IMG-265070 Disconnect the connector for the fog lamp and also the parking assistance connector if applicable.
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Page 8: Accessory Installation
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Accessory installation Using a sharp knife, first make a thin cut along the edges of the marking inside of the bumper cover. Then carefully cut the bumper cover. Note! Cut carefully. It is easy to slip with the knife and move outside the markings. - Page 9 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Fold the wing liner out of the way. IMG-231551 Press the protective cover (from the kit) into place in the hole cut in the bumper cover. Insert the cable for the front engine block heater socket together with the ground lead from the kit through the protective cover.
- Page 10 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Install the attaching brace and nut from the kit. Tighten the front engine block heater socket to the bumper shell. Plug the electrical connector into the front engine block heater socket. Use the connector as a counterhold when tightening.
- Page 11 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Route the cable with ground lead from the front intake in front of the subframe's left-hand front mounting. IMG-231567 Continue downwards on the inside of the subframe. IMG-231568 © Volvo Car Corporation Electric engine block heater 110V- 31399531 - V1.0...
- Page 12 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Drill a Ø5.5 mm (Ø5/32") hole for the front intake grounding on the underside of the left front side member as illustrated. Deburr the hole edges, remove the drill swarf and apply rustproofing agent to the edges.
- Page 13 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Install a cable tie with clip in the hole in the upper edge of the subframe in order to clamp up any excess cable. The cable tie must be fitted turned in toward the subframe U-profile, between the already installed clips.
- Page 14 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Detach the double clamp for the cable to the alternator on the thermostat housing hose. Rotate the catch on the thermostat housing pipe anticlockwise, detach the hose and drain the remaining coolant.
- Page 15 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Cut out the short cut-off hose section as illustrated. Discard the cut-off hose bend. IMG-231476 Remove the short hose-end and press it on the pipe that runs to the thermostat housing. Make sure that the cut-out in the hose connection is turned down and fits into the corresponding pin in the pipe connection.
- Page 16 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Take the engine block heater, bracket, rubber coated clamp and screw from the kit and assemble them as illustrated. Do not tighten the screw yet. IMG-231478 Take the hose clamp from the kit and fit it onto the engine block heater's upper connection.
- Page 17 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Position the engine block heater with bracket in the front edge of the oil sump and connect both hose-ends to the engine block heater's connections. Take a screw from the kit and tighten the bracket with engine block heater into the existing hole in the oil sump.
- Page 18 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Lubricate the O-ring on the connector for the heater's cable with low temperature grease P/N 1161427. Note! Do not get any grease on the surfaces of the connector. IMG-225580 Connect the front intake cable in the engine block heater and press it in firmly.
- Page 19 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Take a double cable tie and clamp the cable into the pipe that runs to the thermostat housing. IMG-214063 Press the cable into the two clips and tighten the cable to the subframe using the clip's cable tie.
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Page 20: Installation
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Installation Top up with coolant and run the engine to operating temperature. Bleed the cooling system and check that there is no leakage. Top up the cooling system as required. IMG-290983 Reinstall the engine splash guard. Tighten. - Page 21 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Reinstall the wing liner. IMG-231579 Reinstall the plastic nut. IMG-231580 © Volvo Car Corporation Electric engine block heater 110V- 31399531 - V1.0 Page 21 / 22...
- Page 22 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Tighten the screws in the front edge of the wing liner. IMG-231581 Reinstall the three screws. IMG-265069 © Volvo Car Corporation Electric engine block heater 110V- 31399531 - V1.0 Page 22 / 22...
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