Volvo 30756864 Installation Instructions Manual

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Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

Instruction No

Version

30756865

1.2

IMG-247803

Part. No.

30756864, 31373137

Electric engine heater, 230 V, 5-cyl. diesel

Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2

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Summary of Contents for Volvo 30756864

Page 1 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Instruction No Instruction No Version Version Part. No. Part. No. 30756865 30756865 30756864, 31373137 30756864, 31373137 Electric engine heater, 230 V, 5-cyl. diesel Electric engine heater, 230 V, 5-cyl. diesel IMG-247803 IMG-247803 ©...
Page 2 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Equipment A0000162 IMG-239660 IMG-239664 IMG-239667 IMG-332913 © Volvo Car Corporation Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2 Page 2 / 32...
Page 3 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-333598 © Volvo Car Corporation Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2 Page 3 / 32...
Page 4 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-364592 © Volvo Car Corporation Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2 Page 4 / 32...
Page 5 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-265776 © Volvo Car Corporation Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2 Page 5 / 32...
Page 6 Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. IMG-316263 © Volvo Car Corporation Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2...
Page 7 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Applies to the S40/V50 Remove the seven screws from the engine splash guard. J8000359 Remove the left front wheel. Remove the five screws holding the bumper cover in the wing liner on the left and right-hand sides.
Page 8 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Push in the centre of the five clips (1). Remove the clips. Remove the two screws (2). J8601087 Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.
Page 9 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Detach the ends of the bumper shell on the left and right-hand sides. Grasp the end of the bumper shell inside the fender liner. Carefully pull the end of the bumper shell so that the two catches on the inside release.
Page 10 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Using a sharp knife, first make a thin cut along the edges of the new marking inside of the bumper cover. Then carefully cut out the bumper cover hole. Cut off the upper dotted section of the template and finish the new marking all the way around.
Page 11 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Install the mounting and nut from the kit. Connect the connector to the front engine block heater socket. Use the connector as a counterhold when tightening. IMG-265781 Turn the front intake's connector so that the cover opens forward.
Page 12 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Find the template for C70 MY 2010 in the installation instructions. Cut it out following the dotted lines. IMG-332914 Position the templates following the curves of the surface between the lower grille and panel for the fog lamps and tape it according to the image.
Page 13 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Remove the left and right-hand front wheels. Remove the five screws holding the bumper cover in the wing liner on the left and right-hand sides. Remove the screws (2). J8601130 Remove the nut holding the left-hand wing liner to the front member.
Page 14 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Carefully pull the hooks to the side and remove the cover. Repeat on the other side. IMG-332933 Press in the centre of the clips (1) and remove them. Remove the screws (2).
Page 15 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Press the protective cover (from the kit) into place in the hole cut in the bumper cover. Insert the cable for the front engine block heater socket together with the ground lead from the kit through the protective cover.
Page 16 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Remove the screws holding the engine splash guard and remove the guard. IMG-225646 Applies to the C30 Remove the front wheels. IMG-332918 © Volvo Car Corporation Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2...
Page 17 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-331946 Remove the screws from in the right and left fender liner and the plastic nut in the left fender liner. IMG-331947 IMG-331948 © Volvo Car Corporation Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2...
Page 18 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Carefully pry off the panel at the lower edge and remove it. Place to one side. A new one can be found in the kit. IMG-332920 Illustrations A and B Take a new panel, front intake cable with washer and nut from the kit.
Page 19 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Insert the cable through the oval smaller of the holes behind the panel. Press the panel into place. IMG-331991 Applies to all car models where the bumper cover is removed Reinstall the bumper cover. Use the five clips and the two screws at the top edge.
Page 20 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Route the front intake cable from the front edge of the washer fluid reservoir, along the bottom edge of the front member and over the drive shaft. Route the cable a bit into the engine compartment.
Page 21 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-339151 Secure the cable in the hole on the bracket for the front left radiator mounting. Use a cable tie (1) from the kit. J2900297 Drill a Ø4 mm (5/32) hole for the ground lead, on the outside of the left-hand front member, approximately as illustrated.
Page 22 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Secure the ground lead in the drilled hole. Use the screw and toothed washer from the kit. Affix the excess length of ground lead at the existing clips. J2900299 Install three clips from the kit on the front edge of the panel above the windscreen wiper motor.
Page 23 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Press the front intake cable into the clips. Guide down the cable at point (1) and route down through the engine compartment down to the strut in the right link arm mounting.
Page 24 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Lubricate the O-rings on all cables for the engine block heater and if the car is to have a passenger compartment connector/timer relay, also lubricate the O-rings on these with low temperature grease P/N 1161417.
Page 25 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Tighten the timer relay at the bracket (purchased separately) in the position illustrated. Use the screw, toothed washer and nut from the kit. The bracket must be parallel to the length of the timer relay.
Page 26 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Connect the short cable from the kit to the engine block heater, to the routed cable (1) from the front socket. (When fitting junction connector/timer relay at the same time, the cable from the front socket is connected to the single outlet on the junction connector/timer relay instead.
Page 27 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Note! Be prepared to collect liquid that runs out. Tighten the valve when the coolant has drained. IMG-339016 Remove the hose clamp, pull loose the hose from the oil cooler and let the remaining coolant drain.
Page 28 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Pull loose the hose end and throw it away. New hose and nipple are included in the kit. IMG-316568 Get a junction nipple from the kit and insert half of it in the remaining hose part.
Page 29 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Take hose clamp from the kit and tighten down the nipple. Tighten the hose clamp securely. IMG-316583 Take a bracket, two bolts and washers from the kit. Fasten the bracket in the existing holes on the left side of the oil cooler.
Page 30 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Get junction cable and two hose clamps from the kit. Install the hose between the earlier installed junction nipple and the upper connection in the engine heater. Tighten the clamps securely. Make sure that the hoses do not rub against the drive shaft or hose clamps.
Page 31 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Take the radiation shield from the kit and thread on the joint cable of the heater. IMG-340340 Fasten the heater cable to the turbocharger pipe using a double tie strap from the kit.
Page 32 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Connect the short electrical cable (which was routed earlier) to the engine block heater. Press it firmly into the engine block heater connection. Press in a locking sleeve from the kit over the cable splice.

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31373137