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Clark ECX 20 Operator's Manual
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Clark ECX 20 Operator's Manual

Electric rider lift trucks
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ELECTRIC RIDER LIFT TRUCKS
[Do not remove this manual from the truck]
ECX 20/25/30/32
TMX 12/15s/15/17/20/25
GEX 16/18/20s/20/25/30s/30/32
GTX 16/18/20s
Part No. 8131797 (Eng)
Book No. OM 1040 (Rev 1.3)
Jan. 2017

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Summary of Contents for Clark ECX 20

  • Page 1 ELECTRIC RIDER LIFT TRUCKS [Do not remove this manual from the truck] ECX 20/25/30/32 TMX 12/15s/15/17/20/25 GEX 16/18/20s/20/25/30s/30/32 GTX 16/18/20s Part No. 8131797 (Eng) Book No. OM 1040 (Rev 1.3) Jan. 2017...
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  • Page 5 If you think you need training in operating or inspecting your lift truck, ask your supervisor. CLARK lift trucks are built to take hard work, but not abuse. They are built to be dependable, but they are only as safe and efficient as the operator and the persons responsible for maintaining them.
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  • Page 8 ,QWURGXFWLRQ &/$5. ZHOFRPHV \RX WR WKH JURZLQJ JURXS RI SURIHVVLRQDOV ZKR RZQ RSHUDWH DQG PDLQWDLQ &/$5. OLIW WUXFNV :H WDNH SULGH LQ WKH ORQJ WUDGLWLRQ RI TXDOLW\ SURGXFWV DQG VXSHULRU YDOXH WKH &/$5. QDPH UHSUHVHQWV 7KLV PDQXDO IDPLOLDUL]HV \RX ZLWK VDIHW\ RSHUDWLQJ DQG PDLQWHQDQFH LQIRUPDWLRQ DERXW \RXU QHZ OLIW WUXFN ,W KDV EHHQ VSHFLDOO\ SUHSDUHG WR KHOS \RX XVH DQG PDLQWDLQ \RXU &/$5.
  • Page 9 The procedures for a periodic planned maintenance program that covers inspections, operational checks, cleaning, lubrication, and minor adjustments are outlined in this manual. Your CLARK dealer is prepared to help you with a Planned Maintenance Program by trained service personnel who know your lift truck and can keep it operating safely and efficiently.
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  • Page 11 7KH ILUVW 6HFWLRQ RI WKH PDQXDO LV GHYRWHG WR D UHYLHZ ZLWK LOOXVWUDWLRQV DQG EULHI PHVVDJHV RI JHQHUDO VDIHW\ UXOHV DQG WKH PDMRU RSHUDWLQJ KD]DUGV \RX FDQ HQFRXQWHU ZKLOH RSHUDWLQJ D OLIW WUXFN 1H[W \RX ZLOO ILQG GHVFULSWLRQV RI WKH FRPSRQHQWV RI \RXU VSHFLILF OLIW WUXFN PRGHO DQG KRZ WKH LQVWUXPHQWV JDXJHV DQG FRQWUROV RSHUDWH 7KHQ \RX ZLOO ILQG D GLVFXVVLRQ RI VDIH DQG HIILFLHQW RSHUDWLQJ SURFHGXUHV IROORZHG E\ LQVWUXFWLRQV RQ KRZ WR WRZ D...
  • Page 12 6DIHW\ 6LJQV DQG 6DIHW\ 0HVVDJHV ,PSURSHU RSHUDWLRQ FDQ FDXVH DFFLGHQWV 'RQ¶W WDNH FKDQFHV ZLWK LQFRUUHFW RU GDPDJHG HTXLSPHQW 5HDG DQG XQGHUVWDQG WKH SURFHGXUHV IRU VDIH GULYLQJ DQG PDLQWHQDQFH RXWOLQHG LQ WKLV PDQXDO 'RQ W KHVLWDWH WR DVN IRU KHOS 6WD\ DOHUW )ROORZ VDIHW\ UXOHV UHJXODWLRQV DQG SURFHGXUHV $YRLG DFFLGHQWV E\ UHFRJQL]LQJ GDQJHURXV SURFHGXUHV RU VLWXDWLRQV EHIRUH WKH\ RFFXU 'ULYH DQG ZRUN VDIHO\ DQG IROORZ WKH VDIHW\ VLJQV DQG WKHLU PHVVDJHV RQ WKH...
  • Page 13 6HFWLRQ  *HQHUDO 6DIHW\ 5XOHV *HQHUDO 6DIHW\ 5XOHV &RQWHQWV 'DLO\ ,QVSHFWLRQ   'R¶V DQG 'RQ¶WV   6HDW %HOWV   1R 5LGHUV   3HGHVWULDQV   2SHUDWRU 3URWHFWLRQ   )RUN 6DIHW\   3LQFK 3RLQWV   7UDYHO   *UDGHV 5DPSV 6ORSHV DQG OQFOLQHV   6XUIDFH DQG &DSDFLW\  ...
  • Page 14 'DLO\ ,QVSHFWLRQ $W WKH EHJLQQLQJ RI HDFK VKLIW LQVSHFW \RXU WUXFN DQG ILOO RXW D GDLO\ LQVSHFWLRQ VKHHW &KHFN IRU GDPDJH DQG PDLQWHQDQFH SUREOHPV +DYH UHSDLUV PDGH EHIRUH \RX RSHUDWH WKH WUXFN &$87,21 '2 127 0$.( 5(3$,56 <2856(/) /LIW WUXFN PHFKDQLFV DUH WUDLQHG SURIHVVLRQDOV 7KH\ NQRZ KRZ WR PDNH UHSDLUV VDIHO\ (See Section 4) 'DLO\ ,QVSHFWLRQ...
  • Page 15 Section 1. General Safety Rules Do’s and Don’ts Don't mix drugs or alcohol with your job. Do watch for pedestrians. Don't block safety or emergency equipment. Do wear safety equipment when required. Don't smoke in "NO SMOKING" areas or when refueling. If forklift truck is to be operated outdoors during rainy conditions, make sure cab is in place to prevent damage to electrical...
  • Page 16 Seat Belts ALWAYS BUCKLE UP Seat belts can reduce injuries. Seat Belts...
  • Page 17 Section 1. General Safety Rules No Riders No Riders...
  • Page 18 Pedestrians Estar atento cuando se maneja. Mirar en el sentido de Watch where you are going. Look in the direction of marcha. Los peatones pueden estar usando la misma vía travel. Pedestrians may use the same roadway you do. que usted. Sonar la bocina en todas las intersecciones o Sound your horn at all intersections or blind spots.
  • Page 19 Section 1. General Safety Rules Operator Protection Keep under the overhead guard. Always keep your body within the confines of the truck. Operator Protection...
  • Page 20 Fork Safety Never allow anyone to walk under raised forks. DANGER There is special equipment to raise 2372604 people for overhead work. DO NOT USE LIFT TRUCKS. Fork Safety...
  • Page 21 Section 1. General Safety Rules Pinch Points Keep hands, feet and legs out of the upright. WARNING Don't use the upright as a ladder. CAUTION Never try to repair the upright, carriage, chain, or attachment yourself! Always trained mechanic. Pinch Points...
  • Page 22 Travel Travel with the load near floor/ground with upright tilted back to cradle the load whenever possible. Never lift or lower the load when the truck is in motion. When handling bulky loads that restrict your vision, operate your truck reverse improve visibility.
  • Page 23 Section 1. General Safety Rules Grades, Ramps, Slopes, and lnclines Unloaded Forks Downgrade WARNING Never turn on a grade, either loaded or unloaded. Loaded Forks Upgrade Grades, Ramps, Slopes, and lnclines 1-11...
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  • Page 27 Section 1. General Safety Rules Parking • Never park on a grade. • Always come to a complete stop before leaving truck. • Be sure travel control is in NEUTRAL. • Lower forks fully to floor and tilt forward. • Set parking brake. •...
  • Page 28 *HQHUDO 7LUH 0DLQWHQDQFH ,QVSHFWLRQ DQG 5HSDLU  3DUN WKH WUXFN DV GHVFULEHG RQ SDJH  DQG FKHFN IRU FRUUHFW WLUH LQIODWLRQ DLU SUHVVXUH 6HH VSHFLILFDWLRQV LQ WKLV 20 IRU FRU UHFW WLUH SUHVVXUH IRU \RXU WUXFN &$87,21 &KHFN WLUH SUHVVXUH IURP D SRVLWLRQ IDFLQJ WKH WUHDG RI WKH WLUH QRW WKH VLGH 8VH D ORQJKDQGOHG JDXJH WR NHHS \RXU ERG\ DZD\ IURP WKH VLGH ‡...
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  • Page 36 Pallets and Skids WARNING Do not move or store materials on damaged pallets or skids. Items can fall through them causing severe injury or death! Be sure the pallet or skid you are using is in good condition and does not have defective or missing components and fasteners.
  • Page 37 6HFWLRQ  &RPPRQ 7UXFN &RPPRQ 7UXFN &RQWHQWV 7UXFN 'HVFULSWLRQ   2SHUDWRU &RQWUROV   &RQWHQWV...
  • Page 38 7UXFN 'HVFULSWLRQ  6WHHULQJ +DQGZKHHO  2YHUKHDG *XDUG  6HDW DQG 6HDW %HOW  &RXQWHUZHLJKW  6WHHU $[OH :KHHOV7LUHV  8SULJKW DQG &DUULDJH  /RDG %DFNUHVW  )RUNV  'ULYH $[OH :KHHOV7LUHV 7KH WUXFN VKRZQ DERYH LV D W\SLFDO UHSUHVHQWDWLRQ RI D &ODUN HOHFWULF VLW GRZQ ULGHU OLIW WUXFN <RXU PRGHO PD\ YDU\ VOLJKWO\ 7UXFN 'HVFULSWLRQ...
  • Page 39 6HFWLRQ  &RPPRQ 7UXFN 2SHUDWRU &RQWUROV .H\6WDUW 6ZLWFK ‡ &RQQHFWV WKH EDWWHU\ ZLWK DOO WUXFN RSHUDWLQJ V\VWHPV GULYH OLIW DQG VWHHU HOHFWULFDO FLUFXLWV H[FHSW WKH KRUQ ‡ &RQQHFWV EDWWHU\ WR WKH GLDJQRVWLF GLVSOD\ KRXUPHWHU DQG EDW WHU\ FKDUJH VWDWXV 7KH NH\ VZLWFK PXVW DOZD\V EH WXUQHG WR WKH 21 SRVLWLRQ WR RSHUDWH WKH WUXFN :KHQ WKH YHUWLFDO SRVLWLRQ...
  • Page 40 Parking Brake The parking brake pedal or lever (depending on your model) mechanically operates the parking brake. Parking Brake Pedal To apply the parking brake, push the Parking Brake Release pedal down with your left foot until pedal stops. The parking brake release is located just above the brake pedal as shown.
  • Page 41 Section 3. Common Truck Steering System steering handwheel operates steering control valve that directs the oil flow to the steering cylinder connected to the steer axle. The steering control valve can also act as a pump to provide manual steering if the hydraulic pump stops. Horn Button The horn button is located in the center hub of the steering handwheel.
  • Page 42 IMPORTANT The hydraulic levers shown are Tilt typical representations CLARK lift truck. Your model may vary slightly. Lift Control Function With the lift control lever, you are able to raise and lower the fork carriage on the upright. The lifting and lowering...
  • Page 43 CAUTION When attachments are added or if the truck is modified, the capacity of the truck may be affected. Contact your authorized CLARK dealer for a new nameplate showing the revised capacity. IMPORTANT OSHA requires prior written approval from the manufac- turer before any modifications affecting capacity or safety may be made.
  • Page 44 2SHUDWRU 6DIHW\ :DUQLQJ 'HFDO WARNING Read the manual Buckle up! Apply brake when leaving truck Watch Out For Other People Most lift truck INJURIES are to other people near the lift truck. ,03257$17 6DIHW\ DQG ZDUQLQJ GHFDOV DUH SODFHG LQ FRQVSLFXRXV Prevent Overturns! ORFDWLRQV RQ WKH WUXFN WR UHPLQG \RX RI HVVHQWLDO SUR...
  • Page 45 Section 3. Common Truck Upright Warning Decal This safety decal is on the upright to warn of the danger of injury from movement between rails, chains, sheaves, fork carriage, and other parts of the upright assembly. Do not climb on or reach into the upright.
  • Page 46 ...
  • Page 47 Section 4. Operator Compartment and Controls Operator Compartment and Controls Contents ECX Operator Compartment .......... 4-2 TMX Operator Compartment ........4-3 GEX,GTX Operator Compartment ......4-4 Contents...
  • Page 48 ECX Operator Compartment 1. Steering Handwheel 2. Horn Button 3. Directional Control Lever 4. Pylon Release Lever 5. Brake Pedal 6. Seat 7. Key Switch 8. Parking Brake Pedal 9. Lift Control Lever 10. Tilt Control Lever 11. Accelerator 12. Standard Display/Command System 13.
  • Page 49 Section 4. Operator Compartment and Controls TMX Operator Compartment 3, 8 1. Steering Handwheel 2. Horn Button 3. Directional Control Lever 4. Pylon Release Lever 5. Brake Pedal 6. Seat 7. Key Switch 8. Parking Brake Lever 9. Lift Control Lever 10.
  • Page 50 GEX,GTX Operator Compartment 1. Steering Handwheel 2. Horn Button 3. Directional Control Lever 4. Pylon Release Lever 5. Brake Pedal 6. Seat 7. Key Switch 8. Parking Brake Lever 9. Lift Control Lever 10. Tilt Control Lever 11. Accelerator 12. Standard Display/Command System 13.
  • Page 51 Section 4. Operator Compartment and Controls TMX Dash Display The primary design of the Dash Display is to provide the operator with an easily understandable, visual feedback of the status of the truck and it's system components. Standard Display 1. Pump controller & 5.
  • Page 52 ECX Dash Display The primary design of the Dash Display is to provide the operator with an easily understandable, visual feedback of the status of the truck and it's system components. Standard Display 1. Park Brake 6. Battery Discharging 2. Seat Belt Alert Indicator 3.
  • Page 53 Section 4. Operator Compartment and Controls GEX,GTX Dash Display The primary design of the Dash Display is to provide the operator with an easily understandable, visual feedback of the status of the truck and it's system components. 05/8/10 [WED] 1. Battery indicator 9.
  • Page 54 Seat Belt: At start up this symbol displays along with an audio alarm for 4 seconds. This display reminds you to fasten your seat belt. Parking Brake: The symbol is displayed and "-01" status code appears on the numeric display when parking brake is applied.
  • Page 55 Section 4. Operator Compartment and Controls Pump controller & Motor overheat warning indicator lamp & ICON(For AC Only) : This indicator lamp is to warn of conditions where the temperature of pump motor and controller exceeds the limited value. If this lamp turns on, pump motor output is reduce in half.
  • Page 56 Speed limit rate indicator (ECX) This indicating lamp shows the traveling speed limit rate. One segment will turn off when the speed limit rate is reduced by 10%. Displays the maximum allowable travel speed. When all segments are lit, no restriction is present.
  • Page 57 Section 4. Operator Compartment and Controls Down arrow button (Mode button): Pressing this button in normal operating condition, it will move to Menu mode. Up arrow button (Enter button): Pressing this button, it will move to upper menu. Left arrow button (Slow speed button) : In normal operating condition, it will select/release Slow speed.
  • Page 58 4-12...
  • Page 59 6HFWLRQ  2SHUDWLQJ 3URFHGXUHV 2SHUDWLQJ 3URFHGXUHV &RQWHQWV %HIRUH 2SHUDWLQJ WKH 7UXFN   6WDUWLQJ IURP D 6DIH &RQGLWLRQ   &RQWHQWV...
  • Page 60 %HIRUH 2SHUDWLQJ WKH 7UXFN VXUH WKDW KDYH UHDG XQGHUVWDQG LQIRUPDWLRQ WKLV Operator's ManuaO EHIRUH RSHUDWLQJ WKH OLIW WUXFN 7KH 2SHUDWRU V 0DQXDO +ROGHU LV ORFDWHG RQ WKH EDFN RI WKH VHDW :$51,1* ‡ 7KLV HTXLSPHQW FDQ EH GDQJHURXV LI QRW XVHG SURSHUO\ 6DIH RSHUDWLRQ LV WKH UHVSRQVLELOLW\ RI WKH RSHUDWRU ‡...
  • Page 61 Section 5. Operating Procedures Starting from a Safe Condition Always start from a safe condition. Before operating a lift truck, make sure that: 1. Parking brake is applied. 2. Forks are fully lowered to the floor or ground. 3. You are familiar with how all the controls function and have read the Operator Manual.
  • Page 62 Adjusting the Seat Adjust the seat to a comfortable position for you. Adjust the seat by rotating the release lever Back declining upward at the front under of the Adjustment seat. Put the seat in a position that will provide easy reach to all controls.
  • Page 63 Section 5. Operating Procedures Adjusting the armrest of the driver's seat • Loosen the armrest adjustment clamping screw (1). • Move the armrest (2) to the desired position. • Tighten the clamping screw (1) again. WARNING The clamping screw must be tight.
  • Page 64 Tilting the mast forward • Push the control lever (1) forward. Tilting the mast back • Pull the control lever (1) back. Raising the fork carriage WARNING Do not step on the raised forks. Increased danger of falling and being squeezed. •...
  • Page 65 6HFWLRQ  2SHUDWLQJ 3URFHGXUHV 8VLQJ WKH 'LVSOD\ (&; /&' %DFN /LJKW ‡ /&' EDFN OLJKW LV OLQNHG WR WKH .H\ VZLWFK :KHQ WKH VWDUW NH\ WXUQV RQ 7KH /&' EDFN OLJKW ZLOO LOOXPLQDWH (&; ',63/$< ,QLWLDO 6WDUWXS ‡ .(< 21  $OO WKH ,FRQV DQG %X]]HUV ZLOO EH 21 IRU  VHFRQG WR FKHFN WKH LQGLFDWLQJ FRQGLWLRQV  6HDW EHOW ZDUQLQJ DODUPV IRU  VHFRQGV DIWHU ,FRQ WXUQV RII IRU ...
  • Page 66 • Speed (MPH) is shown when the truck is moving. Message display (GEX,GTX) The model name, POWER Normal selection, travel direction, warning and error message Error are displayed. In normal operating condition: Warning Model name/POWER/Travel BATTERY LOW direction. When several messages are simultaneously displayed, it will be displayed in the order of Error, Warning and Normal condition.
  • Page 67 6HFWLRQ  2SHUDWLQJ 3URFHGXUHV 'LDJQRVWLF 'LVSOD\ (&;70;*(;*7; &RGH &RQGLWLRQ /LNHO\ &RUUHFWLYH $FWLRQ  6HDW VZLWFK RSHQ 6LW RQ VHDW    2YHUKHDW RI PRWRU DQG 5HVWDUW DIWHU FRROLQJ GRZQ   FRQWUROOHU 5HSODFH ZLWK FKDUJHG EDW   /RZ EDWWHU\ YROWDJH WHU\ %HIRUH VWDUWLQJ SODFH WKH )RUZDUG5HYHUVH OHYHU WR...
  • Page 68 Positioning Forks and Upright When driving, with or without a load, it is good practice to have the forks slightly raised and tilt the upright (forks) backward. Having the forks raised and tilting back prevents the fork tips from catching on possible obstructions and reduces the wear on the fork blades from striking or dragging on the floor or ground.
  • Page 69 6HFWLRQ  2SHUDWLQJ 3URFHGXUHV &RQWUROOLQJ 6SHHG :LWK WKH GLUHFWLRQ FRQWURO LQ )25:$5' RU 5(9(56( WKH SDUNLQJ EUDNH UHOHDVHG SXW \RXU IRRW RQ WKH DFFHOHUDWRU SHGDO DQG SXVK GRZQ VPRRWKO\ XQWLO WKH WUXFN LV PRYLQJ DW WKH GHVLUHG VSHHG %UDNLQJ 7R VWRS WKH WUXFN OLIW \RXU IRRW IURP WKH DFFHOHUDWRU SHGDO DQG SXW LW RQ WKH EUDNH SHGDO 3XVK GRZQ RQ WKH EUDNH SHGDO LQ D...
  • Page 70 Operating Safely IMPORTANT Safe operation is the responsibility of the operator. Watch where you are going. Don't go if you can't see. Before driving, check all around to be sure that your intended path of travel is clear of obstructions and pedestrians. While driving, alert...
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  • Page 85 Section 6. Operator Maintenance and Care Concluding the Inspection Make a record on the “Driver's Daily Checklist” of all the operating and truck problems that you find. Review the checklist to be sure it has been completed and turn it in to the person responsible for lift truck mainte-nance.
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  • Page 94 The maintenance time intervals referred to in this manual relate to truck operating hours as recorded by the diagnostic system (or hourmeter) and based on experience which CLARK has found to be convenient and suitable under typical (normal or average) operating...
  • Page 95 Section 8. Planned Maintenance Periodic Maintenance Checks PM Interval: A = 8-10 hours or daily B = 50-250 hours or every month C = 450-500 hours or every 6 months D = 900-1000 hours or every 12 months E = 2000 hours or every year PERIODIC CHECKS and A B C D E PLANNED MAINTENANCE (PM)
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  • Page 103 The lift chains operate under heavy load- ings and function more safely and have longer life if they are regularly and correctly lubricated. CLARK chain lubricant is recommended; it is easily sprayed on and provides superior lubrication. Heavy motor oil may also be used as a lubricant and corrosion inhibitor.
  • Page 104 WARNING Uprights and lift chains require special attention to main- tain them in safe operating condition. • Uprights can drop suddenly. Look at the upright, but keep hands out. • Lift chain repairs and adjustments should be made by trained service personnel. Forks Inspect the load forks for cracks, breaks, bending and wear.
  • Page 105 Section 8. Planned Maintenance Wheels and Tires Check the condition of the drive and steer wheels and tires. Remove objects that are embedded in the tire. Inspect the tires for excessive wear and breaks or "chunking out" and bond failure between the tire and the rim. Check all wheel lug nuts or bolts to be sure none are loose or missing.
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  • Page 136 Additional copies of this manual may be purchased from YOUR AUTHORIZED CLARK DEALER CLARK MATERIAL HANDLING COMPANY 700 Enterprise Drive Lexington, Kentucky 40510 [ www.clarkmhc.com ] ● Printed Date ; Nov. 2018...

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