Related Manuals for Still HPS-20
Summary of Contents for Still HPS-20
- Page 1 Original instructions Hand pallet truck HPS-20 HPS-25 0051 0052 50988046007 EN - 09/2013...
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Page 3: Table Of Contents
Table of contents Foreword Your industrial truck ..........General . - Page 4 Table of contents Hydraulic fluid ............24 Disposal of consumables .
- Page 5 Table of contents Cleaning ............44 Cleaning the industrial truck .
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Page 7: Foreword
Foreword... -
Page 8: Your Industrial Truck
Foreword Your industrial truck Your industrial truck General The industrial trucks described in these op- erating instructions are built to the applicable standards and safety regulations. The indus- trial trucks are fitted with the most up-to-date technology It is now a matter of handling the trucks safely and maintaining their functional- ity. -
Page 9: Ec Declaration Of Conformity
Foreword Your industrial truck EC declaration of conformity 50988046007 [EN]... -
Page 10: Information About Documentation
The operating instructions can be reordered as a spare part from the STILL service centre. The personnel responsible for operating and maintaining the equipment must be familiar with these operating instructions. -
Page 11: Issue Date And Currentness Of Manual
Issue date and currentness of manual The issue date of this manual can be found on the title page. STILL is constantly engaged in the further development of industrial trucks. These operating instructions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted. -
Page 12: Typical Graphics
Foreword Information about documentation NOTE For technical requirements that require special attention. ENVIRONMENT NOTE To prevent environmental damage. Typical graphics This documentation explains the (usually sequential) chain of certain functions or operations. Schematic views of an industrial truck are used to illustrate these procedures. NOTE These schematic views are not representative of the structural state of the documented... -
Page 13: Environmental Considerations
Foreword Environmental considerations Environmental considerations Packaging During delivery of the industrial truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to commissioning. ENVIRONMENT NOTE The packaging material must be properly disposed of after delivery of the industrial truck. - Page 14 Foreword Environmental considerations 50988046007 [EN]...
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Page 15: Introduction
Introduction... -
Page 16: Proper Usage
Introduction Proper usage Proper usage The industrial truck described in these operat- ing instructions is suitable for lifting and trans- porting loads on pallets, see ⇒ Chapter "Safety regulations for handing loads", P. 5-38. The industrial truck must only be used for its intended purpose as set out and described in these operating instructions! If the industrial truck is to be used for purposes... -
Page 17: Impermissible Use
Introduction Impermissible use Impermissible use The operating company or operator, and not the manufacturer, is liable for any hazards caused by improper use (see also ⇒ Chap- ter "Definition of terms used for responsible persons", P. 18). CAUTION Use for purposes other than those described in these operating instructions is prohibited. -
Page 18: Place Of Use
Introduction Place of use Place of use The industrial truck can be used in buildings. The sites on which the industrial truck is used must comply with the current regulations (condition of the ground, lighting etc.). The floor areas must have an adequate load capacity (concrete, asphalt) and should have a smooth surface. -
Page 19: Residual Dangers, Residual Risks
Introduction Residual dangers, residual risks Residual dangers, residual risks Despite careful working and compliance with standards and regulations, the occurrence of other risks when using the industrial truck cannot be entirely excluded. The industrial truck and all other system components comply with current safety requirements. - Page 20 Introduction Residual dangers, residual risks • Risk of accident when transporting loads due to slipping or falling. • Loss of stability due to the load being unstable or the load slipping etc. • Human error - Disregarding safety regula- tions. •...
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Page 21: Danger To Employees
Introduction Danger to employees Danger to employees In accordance with the German operating safety ordinance (BetrSichVO) and labour protection law (ArbSchG), the operating company (see "Definition of terms used for responsible persons") must determine and assess hazards during operation, and establish what occupational health and safety measures are required in respect of employees. -
Page 22: Specific Usage Risks As A Result Of Operating The Industrial Truck
Introduction Specific usage risks as a result of operating the industrial truck Specific usage risks as a result of operating the industrial truck Approval from the manufacturer and, if appli- cable, the relevant authorities, must be ob- tained each time the truck is used in a manner that is different to how it is used normally, and in cases where the operator is not certain that he can use the truck correctly and without the... -
Page 23: Safety
Safety... -
Page 24: Definition Of Terms Used For Responsible Persons
Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal person or group who uses the industrial truck or on whose authority the truck is used. The operating company must ensure that the industrial truck is used only for its proper pur- poses and in compliance with the safety reg-... - Page 25 Safety Definition of terms used for responsible persons the industrial truck to be tested and the risk being assessed. 50988046007 [EN]...
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Page 26: Operator
Safety Essentials for safe operation Operator This industrial truck may be used only by per- sons who have received sufficient instruction on control and operation, and proven their ability to handle this industrial truck safely to the operating company’s responsible repre- sentative. -
Page 27: Warning Regarding Non-Original Parts
Safety Essentials for safe operation Warning regarding non-original parts Original parts, attachments and accessories are specially designed for this industrial truck. We specifically draw your attention to the fact that parts, attachments and accessories supplied by other companies have not been tested and approved by us. -
Page 28: Safety Inspections
Safety inspections Periodic safety inspection of the industrial truck Safety inspection based on time and extraordinary incidents STILL GmbH Hamburg The operating company (see ⇒ Chapter "Def- Regelmäßige Prüfung inition of terms used for responsible per- (FEM 4.004) sons", P. 18) must ensure that the industrial... -
Page 29: Safety Regulations For Handling Consumables
Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables WARNING Consumables can be dangerous. Observe the safety regulations when handling such materials. Please refer to the maintenance data table for the permissible substances that are nec- essary for operation (see ⇒... -
Page 30: Hydraulic Fluid
Safety Safety regulations for handling consumables WARNING Prolonged intensive contact with the skin can result in dryness and irritate the skin! – Avoid contact and consumption. – Wear protective gloves. – After any contact, wash the skin with soap and water, and then apply a skin care product. -
Page 31: Disposal Of Consumables
Safety Safety regulations for handling consumables WARNING These fluids are pressurised during operation of the truck and are hazardous to your health. – Do not allow the fluids to come into contact with the skin. – Avoid inhaling spray. – Penetration of pressurised fluids into the skin is particularly dangerous if these fluids escape at high pressure due to leaks in... - Page 32 Safety Safety regulations for handling consumables – Always observe national regulations con- cerning the disposal of used oil. 50988046007 [EN]...
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Page 33: Overviews
Overviews... -
Page 34: General View
Overviews General view General view General view HPS_20_25_014 Tiller Hydraulic pump Steering rollers Forks Load castors 50988046007 [EN]... -
Page 35: Identification Points
Date of Manuf.: Serial - Nr Serial - no Nenntragfähigkeit Rated capacity Leergewicht Tare weight STILL GmbH Berzeliusstr. 10 D-22113 HAMBURG HPS20_25_003 Decal information: Lower load / Transport load / Lift load / Do not drive on slopes Capacity rating plate Nameplate Manufacturer’s name... -
Page 36: Nameplate
Type Baujahr Date of Manuf.: Serial - Nr Serial - no Nenntragfähigkeit Rated capacity Leergewicht Tare weight STILL GmbH Berzeliusstr. 10 D-22113 HAMBURG HPS20_25_027 CE labelling Model Year of manufacture Serial number Rated capacity Tare weight... -
Page 37: Operation
Operation... -
Page 38: Checks And Operations Prior To Commissioning
Operation Checks and operations prior to commissioning Checks and operations prior to commissioning Visual inspections WARNING Damage or other defects on the industrial truck can result in accidents. If damage or other defects are identified on the industrial truck during the following inspections, do not use the industrial truck until it has been repaired properly. -
Page 39: Fitting The Tiller
Operation Commissioning Fitting the tiller NOTE If the industrial truck is delivered without the tiller fitted, it must be attached before commissioning. – Unscrew lock nut (7) on lever (5). – Unscrew adjustment screw (6). – Fit tiller (1) on the tiller foot. –... -
Page 40: Lifting
Operation Lifting Lifting Lifting system The following lifting system is fitted on this industrial truck: Initial lift By performing pumping actions, the fork is lifted to the max. height (h3), see ⇒ Chap- ter "Technical datasheet", P. 7-61. If the industrial truck is equipped with the fast-lift function, loads of up to approx. - Page 41 Operation Lifting Lifting the forks – Push "lift-lower" operating lever downwards (1). – Perform a pumping action with the tiller. The forks are raised. HPT10_035 Lowering the forks – Pull "lift-lower" operating lever upwards (2). The forks are lowered. HPT10_036 50988046007 [EN]...
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Page 42: Brakes
Operation Brakes Brakes Braking the industrial truck To brake the industrial truck, with or without a load, proceed as follows: – Move tiller (1) against the drive direction and use your muscular strength to reduce the speed of the industrial truck. WARNING Risk of crushing! If the truck is decelerated too quickly, the load could... -
Page 43: Parking Brake (Special Equipment)
Operation Brakes – Pull operating lever (1) on the tiller upwards. The pallet is lowered and is braked by the ground. – Also brake the industrial truck as usual, see ⇒ Chapter "Braking the industrial truck", P. 5-36. WARNING Risk of injury If travelling at a high speed, the load could slip forwards and cause damage as a result of crushing. -
Page 44: Working With Loads
Operation Working with loads Working with loads Safety regulations for handing loads The safety regulations for handling loads are shown in the following sections. DANGER Danger to life! Stay away from the area beneath the raised forks. Never exceed the rated capacity indicated on the nameplate. -
Page 45: Taking Up Load
Operation Working with loads The load must not protrude too far over the fork tips. Loads are to be picked up and transported between the fork arms as close as possible to the centre. Taking up load – Only place those pallets into stock that do not exceed the specified maximum dimen- sions of 1000 x 1200 mm. -
Page 46: Driving On Loading Bridges
Operation Working with loads – Drive the industrial truck with the forks forwards into the lift without touching the shaft walls. – Park the industrial truck securely in the lift, see ⇒ Chapter "Parking the industrial truck securely", P. 5-43 to prevent uncontrolled movements of the load or the industrial truck. -
Page 47: Cold Store Application
Operation Cold store application Cold store application Cold store application The industrial truck is suitable for use in cold stores, see temperature ranges ⇒ Chap- ter "Technical datasheet", P. 7-61. CAUTION Changing from a cold internal temperature to a warm outside temperature may result in the formation of condensation water. -
Page 48: Operation In Special Business Situations
Operation Operation in special business situations Operation in special business situations Transport When the industrial truck is driven onto a means of transport, note the following: • The load/lifting capacity of the means of transport, ramps and loading bridges must be greater than the loading weight of the industrial truck. -
Page 49: Decommissioning
Operation Decommissioning Decommissioning Parking the industrial truck securely WARNING Do not park the industrial truck on a slope. Make sure that the industrial truck cannot roll away unintentionally. Never park the industrial truck in areas where it could create risks for other traffic. –... -
Page 50: Cleaning
Operation Cleaning Cleaning Cleaning the industrial truck WARNING Risk of fire! Combustible fluids may not be used to clean the truck. CAUTION Failure to follow these instructions could result in damaged components! – Follow the manufacturer’s guidelines for working with cleaning materials. –... -
Page 51: Maintenance
Maintenance... -
Page 52: General Maintenance Information
Maintenance General maintenance information General maintenance information Qualifications of personnel Only qualified and authorised personnel are allowed to perform maintenance work. The annual testing must be carried out by a qualified person. The examination and assessment by the qualified person must not be affected by operational and economic conditions and must be conducted solely from a safety perspective. -
Page 53: Intervals For Maintenance And Inspection
Maintenance General maintenance information Intervals for maintenance and inspection The work must be performed by the authorised service centre according to the maintenance intervals listed below. Servicing Function Chapter Maintenance work group Chassis Checking the condition, mounting and "Roller maintenance" frame wear of the rollers Checking the function of the initial lift... -
Page 54: Ordering Spare Parts And Wearing Parts
Ordering spare parts and wearing parts Spare parts can be requested and ordered from the STILL service centre. Only use spare parts as per the manufac- turer’s instructions. The use of unapproved spare parts can result in an increased risk of accidents due to insufficient quality or incor-... -
Page 55: Maintenance Data Table
Maintenance General maintenance information Maintenance data table Operating material Specification Unit Dimension Hydraulic system Hydraulic oil ISO VG32 Max. 0.4 l Steering rollers ø 200 x 50 mm Load castors, tandem ø 80 x 70 mm Load castors, single ø 80 x 93 mm 50988046007 [EN]... -
Page 56: Safety Regulations For Maintenance
Maintenance Safety regulations for maintenance Safety regulations for maintenance General information To prevent accidents during maintenance and repair work, all necessary safety measures must be taken, e.g.: • Ensuring that unintentional movement of the industrial truck is prevented. • Ensuring that a raised lifting accessory cannot be lowered when work is being carried out beneath it. -
Page 57: Maintenance
Maintenance Maintenance Maintenance Roller maintenance The bearing surfaces of the steering rollers and load castors must not be damaged. – Change damaged or worn steering rollers and load castors for new ones of the same size, see ⇒ Chapter "Technical datasheet", P. - Page 58 Maintenance Maintenance – Check snap ring (2) on both sides on the steering rollers for damage and secure positioning, and change if necessary. – Reattach cover (1). HPS20_25_010 Checking the mounting of the load castors – Check clamping sleeve (1) on both sides on the load castors for damage, and change clamping sleeve as necessary.
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Page 59: Servicing The Lifting System
Maintenance Maintenance Servicing the lifting system Check the initial lift for correct operation: – Press operating lever (1) downwards and perform a pumping action with the tiller. The initial lift must extend to the maximum height without jerking. HPT10_035 – Pull operating lever (1) upwards. The initial lift must retract again without jerking. -
Page 60: Adjusting The Lowering Device
Maintenance Maintenance Adjusting the lowering device Lowering position – Park the industrial truck securely, see ⇒ Chapter "Parking the industrial truck securely", P. 5-43. – Loosen lock nut (1). – Lift the forks a little. – Adjust adjustment screw (2) on the lever until the lowering function works. - Page 61 Maintenance Maintenance – Tighten lock nut (1). 50988046007 [EN]...
- Page 62 Maintenance Maintenance 50988046007 [EN]...
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Page 63: Maintenance After 6 Months
Maintenance Maintenance after 6 months Maintenance after 6 months Other tasks – Perform all maintenance work; see the "Maintenance" chapter. Checking the forks – Carry out a visual inspection of the forks (1) for excessive deformation or cracks, and have them repaired as necessary. CAUTION –... - Page 64 Maintenance Maintenance after 6 months 50988046007 [EN]...
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Page 65: Technical Data
Technical data... -
Page 66: Dimensions
Technical data Dimensions Dimensions 1019 HPS20_25_005 50988046007 [EN]... -
Page 67: Technical Datasheet
Technical datasheet NOTE Values are valid for the standard devices. Variants may deviate from them. Characteristics HPS 20 HPS 25 Manufacturer STILL GmbH STILL GmbH Operation: manual, accompanied, stand- Manual Manual ing, seated, order picking 2000 2500 Load capacity / Load... - Page 68 Technical data Technical datasheet Temperature ranges HPS 20 HPS 25 Temperature °C -12 to +50 -12 to +50 50988046007 [EN]...
- Page 69 Index General view ..... 28 After cleaning ..... 44 Hydraulic fluid .
- Page 70 Index Oils ......23 Safety inspection ....22 Operating company .
- Page 72 STILL GmbH Berzeliusstrasse 10 D-22113 Hamburg Ident no. 50988046007 EN...
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