Still ECU30 Original Instructions Manual
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Still ECU30 Original Instructions Manual

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Original instructions
ECU30 SPECIAL
45628043489 EN - 11/2021 - 04

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Summary of Contents for Still ECU30

  • Page 1 Original instructions ECU30 SPECIAL 45628043489 EN - 11/2021 - 04...

  • Page 3: Table Of Contents

    Table of contents Introduction Forklift data ............General information .
  • Page 4 Table of contents Noise ............. . Vibrations.
  • Page 5 Table of contents Using the truck............Operator position .
  • Page 6 Table of contents Checks and Inspections After a Long Period of Inactivity ......Permanent Putting Out of Commission (Demolition)......Supply Table .

  • Page 7: Introduction

    Introduction...

  • Page 8: Forklift Data

    Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery General information This manual contains "Original Instructions"...
  • Page 9 Introduction How to Consult the Manual ENVIRONMENT NOTE NOTE This symbol is used to provide additional infor- Failure to observe the instructions highlighted mation. with this symbol may cause environmental damage. 45628043489 EN - 11/2021 - 04...

  • Page 10: Date Of Edition And Latest Update Of This Manual

    Introduction Date of edition and latest update of this manual Date of edition and latest up- date of this manual The publication date of these operating in- structions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore re- serves the right to implement changes and to accept no claims concerning the information...

  • Page 11: Spare Parts List

     You can request to download the spare parts list by copying and pasting the address https:// sparepartlist.still.eu into a web browser or by scanning the QR code shown to the side. On the web page, enter the following pass-...

  • Page 12: Declaration That Reflects The Content Of The Declaration Of Conformity

    Declaration that reflects the content of the declaration of conformity Declaration that reflects the content of the declaration of con- formity Declaration STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare that the specified machine conforms to the most recent valid version of the direc-...
  • Page 13 Introduction Declaration that reflects the content of the declaration of conformity handed over to the new owner if the industrial truck is sold on. 45628043489 EN - 11/2021 - 04...

  • Page 14: Technical Service And Spare Parts

    Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare...

  • Page 15: Working Conditions

    Introduction Working conditions transporting and/or lifting people; DANGER ● Pushing loads ● Improper use of the forklift could cause it and/or at moving upwards or downwards on a slope the load to overturn. ● with the load facing downwards; turning at high speed; ●...

  • Page 16: Modifications To Forklift

    Introduction Modifications to Forklift Modifications to Forklift No modifications may be made to the forklift, DANGER otherwise the EC certificate and the warranty If the forklift is equipped at the factory or later with will become invalid, with the exception of: devices that emit non-ionising radiation (such as ra- Assembly of the options, only if provided by dio transmitters, RFID players, data terminals,...

  • Page 17: Environmental Considerations

    Introduction Environmental considerations Environmental considerations Disposal of components and batteries The truck is composed of different materials. If components or batteries need to be replaced and disposed of, they must be: disposed of, ● treated or ● recycled in accordance with regional and ●...

  • Page 18: Packaging

    Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 45628043489 EN - 11/2021 - 04...

  • Page 19: Safety

    Safety...

  • Page 20: Safety Guidelines

    Safety Safety guidelines Safety guidelines General Precautions lations integrate those in the manual "Rules NOTE for approved use of industrial vehicles". Some safety regulations to be followed when using the forklift are listed below. These regu- General Safety Rules Only allow qualified, trained and authorized load is as close as possible to the fork car- ●...

  • Page 21: Battery Connection Cables

    Safety Safety guidelines are met. For this reason, the manufacturer cannot be CAUTION held liable for any damage to the truck (especially to wheels, hubs etc.) caused by use on unsuitable sur- Passing over cracks or damaged parts of the floor faces.

  • Page 22: Safety Guidelines Relating To Operating Materials

    Safety Safety guidelines Safety guidelines relating to operating materials Rules for handling and disposing of op- ENVIRONMENT NOTE erating materials The used oils and relative filters contain sub- stances that are hazardous to the environment ENVIRONMENT NOTE and they must be disposed of according to Improper use and disposal of operating and current regulations.
  • Page 23 Safety Safety guidelines be carried out as required by law. We advise ENVIRONMENT NOTE you to contact the authorised service network that is equipped for eco-friendly disposal in The batteries contain substances that are haz- accordance with current regulations. ardous to the environment. The replacement and disposal of the life-expired battery must 45628043489 EN - 11/2021 - 04...

  • Page 24: Residual Risk

    Safety Residual risk Residual risk Residual dangers, residual risks Despite careful use and compliance with standards and regulations, the possibility of other risks occurring when using the truck cannot be entirely excluded. The truck and all other system components comply with current safety requirements. Nev- ertheless, even when the truck is used for its proper purpose and all instructions are fol- lowed, some residual risks cannot be exclu-...

  • Page 25: Electromagnetic Radiation

    Safety Electromagnetic radiation with these regulations either intentionally or due to negligence. Stability The stability of the truck has been tested in accordance with up-to-date technical regula- tions and is guaranteed if the truck is used correctly and in line with the intended purpose. These standards only take into account the static and dynamic tipping forces that can arise during use in accordance with the oper-...

  • Page 26: Non-Ionised Radiation

    Safety Non-ionised radiation malfunctioning or for any injuries and/or dam- result of modifications made to the original age inflicted on objects and/or persons as a product ex-works. Non-ionised radiation If the truck is equipped at the factory or later of such devices must be verified with the pres- with devices that emit non-ionising radiation ence of operators using medical devices (such (such as radio transmitters, RFID players, da-...

  • Page 27: Vibrations

    Safety Vibrations Vibrations Vibrations to which the hands and arms CAUTION are exposed The value expressed above can be used to compare forklift trucks of the same category. It cannot be used The following value is valid for all truck mod- to determine the operator's daily exposure to vibra- els: tions during real operation of the truck;...

  • Page 28: Safety Tests

    Safety tests Regular safety inspection of the  truck Safety inspection based on time and ex- STILL GmbH Hamburg traordinary incidents Regelmäßige Prüfung The operating company must ensure that the (FEM 4.004) truck is checked at least once a year, or fol- nach nationalen Vorschriften lowing noteworthy incidents.

  • Page 29: Location Of Labels

    Safety Location of labels Location of labels 3100 2317 Read the user and maintenance manual Truck lifting point Battery warning Danger of crushing feet (present on both Cold-storage version (optional) sides of the truck) Prohibition against carrying people Danger of cutting hands Prohibition against standing under the sus- The maximum load allowed on the forks is pended load.
  • Page 30 Safety Description of labels the truck or performing any maintenance work on it. (2) This plate indicates that only the on-board battery should be connected. (3) This symbol, where present, indicates that the truck is designed for the cold-storage ver- sion (optional).

  • Page 31: Safety Devices

    Safety Safety devices Safety devices Location of safety devices Main safety devices on the truck 6 - 7 2323 Operator anti-crush safety button. Protects Automatic truck braking when the tiller is re- the operator from possible crushing against leased by the operator walls, shelves etc.

  • Page 32: Damage, Defects And Misuse Of Safety Devices

    Safety Safety devices Damage, defects and misuse of safety devices The driver must report any damage or other defects to the truck or attachment immediately to the supervisory personnel. Trucks and attachments that are not functional or safe may not be used until they have been properly repaired.

  • Page 33: Knowledge Of The Truck

    Knowledge of the truck...

  • Page 34: General Truck View

    Knowledge of the truck General truck view General truck view 2318 On/off key Low battery charge indicator Tiller Battery plug/socket Horn button Drive wheel Fork lifting button Load rollers Fork lowering button Forks Battery hood Motor compartment cover Tiller head Lifting mast Drive control throttles Anti-shearing protective guard...

  • Page 35: Definition Of Direction Of Travel

    Knowledge of the truck Definition of direction of travel Definition of direction of travel  The direction of travel is defined in the follow- ing manner: A = Direction of travel towards the forks (reverse travel) B = Direction of travel towards the opera- tor (forward travel) The preferred direction of travel is "B"...

  • Page 36: Instrumentation And Controls

    Knowledge of the truck Instrumentation and controls Instrumentation and controls Start/stop key  Key 1 has two positions: 0 =No circuit powered (key removal posi- tion); I =Circuit powered. NOTE All of the controls described on the following pages work with the key in position "1" OM1767 45628043489 EN - 11/2021 - 04...

  • Page 37: Tiller Controls

    Knowledge of the truck Instrumentation and controls Tiller controls  Anti-crush button (1) Pressing the button (1) while the truck is ● travelling towards the operator will reverse the direction of travel and, after six sec- onds, stop the truck. If the button (1) is released after the direc- ●...

  • Page 38: Tiller Positions

    Knowledge of the truck Instrumentation and controls WARNING The truck is blocked when the button (7) is pressed while the tiller is moved from vertical position to in- clined working position and vice versa In this case, switch off the truck and start it again us- ing the switch key NOTE This function is ideal for manoeuvres in con-...

  • Page 39: Battery Status Indicator And Hour Meter

    Knowledge of the truck Instrumentation and controls Battery status indicator and hour  meter Battery charging status indicator Indicates the battery charge level; it is sub- ● divided into ten sectors with respective col- oured LEDs. When the battery is 100% charged, LED 1 ●...

  • Page 40: Truck Identification

    Knowledge of the truck Truck identification Truck identification Positioning of identification data Capacity rating plate Truck serial number Nominal value designation plate 45628043489 EN - 11/2021 - 04...

  • Page 41: Serial Number

    Knowledge of the truck Truck identification Serial number  xx xxxx x xxxxx NOTE Please quote the truck’s serial number for all technical questions. The serial number contains the following infor- mation: 1 Production location 2 Type 3 Year of production 4 Sequential number 7090_921-004 45628043489 EN - 11/2021 - 04...

  • Page 42: Nominal Value Designation Plate

    Knowledge of the truck Truck identification Nominal value designation plate  DANGER Danger! To avoid compromising the stability of the truck, it is strictly forbidden to use batteries that weigh less than the minimum weight (11) indicated on the designation plate. NOTE Please indicate the serial number for all ●...

  • Page 43: Capacity Rating Plate

    Knowledge of the truck Truck identification Capacity rating plate – The capacity plate indicates the following  data: A = Truck type. ● B = Truck load capacity in kg according to ● distance of the centre of gravity and lifting height.
  • Page 44 Knowledge of the truck Truck identification 45628043489 EN - 11/2021 - 04...

  • Page 45: Use And Operation

    Use and operation...

  • Page 46: Authorised And Safe Use

    Use and operation Authorised and safe use Authorised and safe use Intended use of the trucks CAUTION This machine is intended for the transport of loads packed on pallets or in industrial containers designed for this purpose, as well as for placing pallets into and removing pallets from stock.
  • Page 47 Use and operation Authorised and safe use Please remember the following: Drive the truck as described in the "Opera- ● tor positions" section. The truck must not be used as a stepladder. ● The truck has not been designed to trans- ●...
  • Page 48 Use and operation Authorised and safe use channels, railway crossings and other similar obstacles must be levelled and, if necessary, fitted with ramps so that the truck can cross without jolting. There must be sufficient distance between the highest part of the truck or the load and the surrounding fixed installations.

  • Page 49: Transporting And Lifting The Truck

    Use and operation Transporting and lifting the truck Transporting and lifting the truck Transporting the truck  The forklift is normally transported by road and rail. If the forklift's dimensions exceed the max. clearance size allowed, it is transported disassembled. The sales network is in charge of the disassembly and reassembly opera- tions.

  • Page 50: Breaking-In

    Use and operation Breaking-In DANGER Use a crane with a suitable lifting capacity for the weight of the truck, which is indicated on its data plate. Also take into account the weight of the bat- tery fitted (if applicable), referring to the relevant identification plate.

  • Page 51: Checks And Inspections

    Use and operation Checks and inspections Checks and inspections List of checks before use The wheels must not show any sign of dam- WARNING ● age or heavy wear. They must be correctly Damage or other faults on the truck or attachments mounted.
  • Page 52 Use and operation Checks and inspections Test that the truck brakes and stops when Visually check that the chains are taut. ● ● the tiller is released during travel. Check and test the battery electrolyte level ● Check that the truck brakes and stops when and density as indicated in the battery in- ●...

  • Page 53: Using The Truck

    Use and operation Using the truck Using the truck Operator position The operator should drive the truck using the driving and lifting controls located on the tiller head. DANGER All other positions should be considered incorrect and dangerous. – Recommended position for pick-up and de- ...

  • Page 54: Stopping The Truck In An Emergency

    Use and operation Using the truck Stopping the truck in an emer-  gency In case of emergency, take hold of the battery plug (1) and, pulling upwards, remove it from the battery socket. This blocks all of the forklift functions; the fork- lift will brake and stop.

  • Page 55: Reversing The Direction Of Travel

    Use and operation Using the truck Reversing the direction of travel Reverse direction without a load on the CAUTION forks The operator must regulate the travel control by adapting truck braking to the type of load being car- To reverse direction when travelling without ●...

  • Page 56: Parking And Stopping The Truck

    Use and operation Using the truck CAUTION Do not brake by reversing the drive control throttle when travelling with a load on the forks. CAUTION Regulate the throttle by adapting truck braking to the type of load you are carrying in order to avoid losing the load.
  • Page 57 Use and operation Using the truck DANGER Park the truck in such a way that it does not ob- struct passageways and/or render unusable emer- gency equipment (e.g. fire extinguishers and fire hydrants). DANGER Parking on ramps is strictly prohibited! Park on flat surfaces only.

  • Page 58: Forklift Use In Cold-Storage Rooms

    Use and operation Using the truck Forklift Use in Cold-Storage Rooms. A truck specifically equipped for cold-storage CAUTION rooms must be used when working at temper- If the truck has been working in environments at tem- atures below +5°C. peratures below -5°C and it is taken outside the cold- storage room, let it stand either for a sufficiently long A truck equipped for working in cold climates time to allow any condensation to evaporate (at least...

  • Page 59: Load Placement

    Use and operation Load placement Load placement Safety guidelines for handling loads WARNING Closely observe the following instructions before picking up loads. Never touch or stand on moving parts of the truck (e.g. lifting devices, equipment or devices for picking up loads). WARNING Risk of crushing hands and feet when using the lift.
  • Page 60 Use and operation Load placement CAUTION Driving or turning with the forks raised above approx- imately 300 mm from the ground is prohibited. It is only allowed at reduced speed when depositing a load and/or picking up a load from shelving. DANGER Before picking up the load, make sure that its di- mensions and weight fall within the truck specifica-...

  • Page 61: Adjusting The Fork Distance (If Present)

    Use and operation Load placement Adjusting the fork distance (if present) – Raise the locking lever (1), or raise and ro-  tate the knob (2) by 180° depending on the type of lock, (1) or (2), installed on the forks. –...

  • Page 62: Taking Up Load

    Use and operation Load placement Taking up load – Approach the load with caution and with as ted far enough in that the load is resting much precision as possible. against the fork carriage. The load centre of gravity must be centred between the forks. –...

  • Page 63: Transporting Loads

    Use and operation Load placement Transporting loads  As a general rule, loads must be transported one by one (e.g. pallets). Transporting several loads at once is only authorised: If the safety requirements are met ● On the orders of the supervisor in charge ●...

  • Page 64: Depositing A Load On The Ground

    Use and operation Load placement DANGER Danger of load tipping over Avoid sudden starts and stops. Approach corners slowly and carefully. Depositing a load on the ground Approach the load deposit area. DANGER ● Lower the fork arms until the load is depos- ●...

  • Page 65: Driving On Slopes

    Use and operation Load placement Driving on slopes Instructions CAUTION Before approaching a slope with the truck, the In certain cases, driving with the forks pointing to- wards the top of the slope is permitted, even if the operator must check and verify the following: truck is not loaded.

  • Page 66: Towing Trailers

    Use and operation Load placement Using the truck on the loading bridge You must drive onto the loading bridge slowly and carefully. and inside a container The operator must check that the vehicle to be loa- DANGER ded or unloaded is sufficiently secure so that it will not move and that it is suitable to support the stress Risk of accident created by the truck.

  • Page 67: Charging The Battery

    Use and operation Charging the battery Charging the battery Internal accessibility Opening the battery cover – To access the battery and the respective plug/socket, raise the battery compartment cover. The battery cover is hinged at the side. – If you need to recharge the battery, discon- nect the battery plug and socket by means of the appropriate handle.

  • Page 68: Charging The Lead Battery

    Use and operation Charging the battery Charging the lead battery Access the upper part of the battery, open CAUTION ● the battery hood and hold the hood open. Charge the battery with the truck turned off and the Connect the battery outlet to the battery ●...

  • Page 69: Battery Type

    Use and operation Charging the battery DANGER If the truck is fitted with an on-board battery charg- er, it is strictly prohibited to connect the battery to an external battery charger. CAUTION Make sure that the mains supply voltage complies with the battery charger's operating voltage.
  • Page 70 Use and operation Charging the battery Fire prevention measures WARNING Do not smoke or use a naked flame when handling batteries. In the area des- ignated for parking the truck to recharge the battery or battery charger, there should be no flammable materials or substances that can cause sparks within a radius of at least 2 metres.

  • Page 71: Maintenance

    Maintenance...

  • Page 72: General Information

    Maintenance General Information General Information To keep your forklift in good condition, carry NOTE out the servicing indicated regularly, within the times indicated and using the consumption Contact the authorised service network for a materials provided for that purpose, as speci- maintenance contract appropriate to your fork- lift.

  • Page 73: Preliminary Maintenance Operations

    Maintenance Preliminary maintenance operations Preliminary maintenance operations Do the following before performing mainte- DANGER nance operations: Before performing any intervention on the electrical Position the truck on a flat surface and system, disconnect the battery outlet from the rela- ● make sure that it cannot move accidentally tive plug.

  • Page 74: Scheduled Maintenance

    Maintenance Scheduled maintenance Scheduled maintenance Summary table of maintenance operations Operations Intervals in hours Completed 1000 3000 Checks and tests before use C hapter "List of ⇒  ● checks before use", Page 45 Check the hydraulic system oil level ● Check the condition of the piping ●...
  • Page 75 Maintenance Scheduled maintenance 3000 = To be repeated every 2000 hours. For example at 2000, 4000, 6000, 8000, 10,000. . Grease the micro tiller = 1000 hours or 6 months, whichever comes first. ▲ = Every 1000 hours or at least every 12 months (whichever comes first), unless lo- cal regulations require more frequent interven- tion.

  • Page 76: Maintenance As Required

    Maintenance Maintenance as required Maintenance as required Cleaning the Forklift Cleaning depends on the type of use and the CAUTION workplace. Should the truck come into contact Do not clean the truck with direct jets of water; DO with highly aggressive elements such as salt NOT use solvents and petrols that could damage water, fertilizers, chemical products, cement, parts of the truck.

  • Page 77: Fuse Replacement

    Maintenance Maintenance as required Fuse replacement  Turn off the truck and perform the prelimi- ● nary maintenance operations. CAUTION Before replacing the fuse, eliminate the cause that led to its blowing. The blown fuse must only be re- placed with a fuse of the same amperage. Do not tamper with the truck's electrical system.

  • Page 78: Decommissioning

    Maintenance Decommissioning Decommissioning General Information The operations to be performed for "Tempora- ry decommissioning" and "Permanent de- commissioning" are listed in this chapter. 45628043489 EN - 11/2021 - 04...

  • Page 79: Forklift Towing

    Maintenance Decommissioning Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. Temporary Putting Out of Commission Remove the battery and put it in a room The following operations must be performed ●...

  • Page 80: Permanent Putting Out Of Commission (Demolition)

    Maintenance Supply Table Permanent Putting Out of Commission (Demolition) The forklift must be demolished in compliance DANGER with local legislation. Contact the authorised Disassembly of the forklift for scrapping is extreme- service network or authorised companies to ly hazardous. scrap the forklift according to local legislation. ENVIRONMENT NOTE In particular, batteries, fluids (oils, fuels, lubri- cants, etc, electrical and electronic compo-...
  • Page 81 Technical data...

  • Page 82: Technical Data

    Technical data Technical data Technical data 2322 Characteristics Power unit: electr., diesel, Electric petrol, gas, mains 45628043489 EN - 11/2021 - 04...
  • Page 83 Technical data Technical data Driving: tiller, ac- compa- nied, Tiller stand-on, seated, order picker Capacity/ Q (t) load Load cen- c (mm) Load dis- tance from load wheel x (mm) axle with forks raised Distance between axles with y (mm) 1492 forks raised...
  • Page 84 Technical data Technical data Front wheel di- 230 x 75 mensions Rear wheel di- 85 x 80 mensions Wheels: front (x = drive 1x / 4 wheel)/ rear num- Front track b10 (mm) width Rear track b11 (mm) 1320 width Dimensions Lift h3 (mm)
  • Page 85 Technical data Technical data Working aisle with pallet 1000 x Ast3 4.33 1200 fork (mm) insertion 1200 (forks l = 1000 mm) Working aisle with pallet 800 Ast3 4.34 x 1200 (mm) fork inser- tion 800 Turning 4.35 Wa (mm) 1701 (1) radius Performance...

  • Page 86: Noise

    Technical data Noise Traction motor, performan ce KB 60' Lift motor, perform- ance 15% Type of battery according to DIN 43535 B 43531/35/ 36, A, B, C, no Voltage/ Nominal V/Ah 24/250 capacity Battery weight (±5%) Other Control Electronic type Operating noise in dB (A)

  • Page 87: Vibrations

    Technical data Vibrations Vibrations Vibrations to which the hands and arms CAUTION are exposed The value expressed above can be used to compare forklift trucks of the same category. It cannot be used The following value is valid for all truck mod- to determine the operator's daily exposure to vibra- els: tions during real operation of the truck;...
  • Page 88 Technical data Eco-design requirements for electric motors and variable speed drives 45628043489 EN - 11/2021 - 04...
  • Page 89 Index Battery Intended use of the trucks... . . 40 Disposal......Type.
  • Page 92 STILL GmbH 45628043489 EN - 11/2021 - 04...

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