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RHOX BOX-112 Installation Instructions Manual

Utility box mounting kit for club car ds
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Contents of BOX-112 Utility Box Kit:

a
b
c
d
e
NOTE: Top on DS 81-00.5 (2-piece seat back) and TOP-0101 struts cannot be
installed with Thermoplastic or Poly Box.
Caution: Please read through the instructions carefully. Installer is responsible for
damage if instructions are not followed properly. Look behind each drill or cut loca-
tion BEFORE YOU DRILL OR CUT. Installer is responsible for damage (i.e. drilling/
cutting into a wiring harness, battery, fuel tank etc.). Extra installers will be helpful in
some parts of the installation. Refer to vehicle's maintenance manual for torqueing
specifications on reused hardware.
BOX-112
Club Car DS
Utility Box Mounting Kit
Installation Instructions
(1 ea.) Utility Box Support Frame, Driver Side
(1 ea.) Utility Box Support Frame, Passenger Side
(2 ea.) Vertical Support Brackets
(1 ea.) Latch Kit (contents on Next Page)
(1 ea.) Box of Hardware (Contents on Next Page)

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Summary of Contents for RHOX BOX-112

  • Page 1 BOX-112 Club Car DS Utility Box Mounting Kit Installation Instructions Contents of BOX-112 Utility Box Kit: (1 ea.) Utility Box Support Frame, Driver Side (1 ea.) Utility Box Support Frame, Passenger Side (2 ea.) Vertical Support Brackets (1 ea.) Latch Kit (contents on Next Page) (1 ea.) Box of Hardware (Contents on Next Page)
  • Page 2 #10 Flat Washers 10-32 Nylock Nuts NOTE: The Utility Box Mounting Kit is universal for the RHOX line of Utility Boxes. Depending on the style of utility box being installed, all of the hardware may not be used. Tools Needed For Installation - Sockets and Open Ended Wrenches: 8mm, 10mm, 7/16”, 9/16”, 1/2”, 13mm, 17mm...
  • Page 3 Installation Preparation Engage parking brake. Turn key OFF. Electric Carts Only: Place Tow/Run Switch in Tow. Remove top (black arrows). Remove rear struts (red arrows). DS Old Style DS New Style Rear Strut (Driver Side) Rear Strut (Driver Side) Remove the front seat back cushion (s) by hand. Retain hardware. DS Old Style DS New Style (Driver Side Seat Back)
  • Page 4 Remove access panel. Retain hardware. Remove front seat back supports and sweater basket assembly. Retain hardware. (Driver Side, DS New Style) Remove rear bumper. Retain hardware and bumper. Discard mounting plate (blue arrows). Utility Box Mounting Kit Installation Loosely install the vertical support brackets to the bumper mounts and bumper using the Original Bolts, Nuts and Flat Washers.
  • Page 5 Install the utility box support frames where the original seat support brackets were installed. Mount using the Original Hardware (blue arrows). Fasten the rear mounting holes of the support frames to the rear body using (2) 8mm x 35 Hex Head Bolts, (4) 8mm Fender Washers and (2) 8mm Nylock Nuts (red arrows).
  • Page 6 Thermoplastic or Poly Boxes. Reinstall top using the Original Hardware (if applicable). RHOX Thermoplastic and Poly Utility Box Installation Place the utility box on top of the utility box support frames so the tailgate is towards the rear of the cart. Align the (4) mounting holes with the (4) holes on the support frames.
  • Page 7 RHOX Steel and Aluminum Utility Boxes Place the utility box on top of the support frames so the tailgate is at the rear of the cart. Push the utility box towards the front of the cart and center it between the front and back of the cart until it is even.
  • Page 8 Head Phillips Screws, (4) Flat Washers and (4) Nylock Nuts (red arrow, Page 7). 10. Tighten all hardware. This completes the installation of your RHOX Utility Box Mounting Kit and Utility Box. Please enjoy safely! Scan QR code or use the link below to view the installation video.

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