ADB Safegate RELIANCE RC User Manual

ADB Safegate RELIANCE RC User Manual

Inset lights 12-inch
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RELIANCE Inset Lights
12-inch (RC-RZ-RX-RE-RT-RW-RN-RTN-AC-AS-SW-RS-TC)
User Manual
UM-0210, Rev. 2.0, 2020/04/30

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Summary of Contents for ADB Safegate RELIANCE RC

  • Page 1 RELIANCE Inset Lights 12-inch (RC-RZ-RX-RE-RT-RW-RN-RTN-AC-AS-SW-RS-TC) User Manual UM-0210, Rev. 2.0, 2020/04/30...
  • Page 3 Material Handling Precautions and Storage precautions that must be followed. ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such goods to establish any claim.
  • Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.
  • Page 5: Table Of Contents

    6.2.5 Replace the bottom cover and converter ............................32 6.2.6 Reset the Fail Open converter 2.3 ............................... 33 6.2.7 Reset the Fail Open converter 48010921 and 48011111 ......................34 UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 6 A.0 INTEROPERABILITY ................................37 B.0 POWER TABLE ..................................39 C.0 CABLE LOSS ..................................41 D.0 SUPPORT ....................................43 D.1 ADB SAFEGATE Website ...................................... 43 D.2 Recycling ............................................ 43 D.2.1 Local Authority Recycling ..................................43 D.2.2 ADB SAFEGATE Recycling ..................................44...
  • Page 7 Figure 26: Converter with 1 connector ................................... 33 Figure 27: Converter with 2 connectors ..................................33 Figure 28: Converter with 1 connector ................................... 34 Figure 29: Converter with 2 connectors ..................................34 UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 8 RELIANCE Inset Lights List of Figures viii Copyright ADB Safegate, All Rights Reserved ©...
  • Page 9 List of Tables Table 1: Bidirectional light beam ....................................... 16 Table 2: Unidirectional light beam ....................................16 Table 3: Interoperability matrix ......................................37 UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 10 RELIANCE Inset Lights List of Tables Copyright ADB Safegate, All Rights Reserved ©...
  • Page 11: Safety

    1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
  • Page 12: Introduction To Safety

    Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB Safegate, All Rights Reserved ©...
  • Page 13: Material Handling Precautions: Storage

    Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Failure to follow these instructions can result in death or equipment damage UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 14: Material Handling Precautions: Fasteners

    Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.
  • Page 15: About This Manual

    Runway Intersection Light L-850T(L) (RS-I) • Taxiway Centerline Narrow L-852C(L) (TC-I) • Taxiway Centerline Curve L-852K(L) (TC-I) • Taxiway Centerline Wide (TC-I) • Taxiway Centerline/Lead-On L-852D(L) (TC-I) • ICAO Stop Bar (SB-I) UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 16: How To Work With The Manual

    North Atlantic Treaty Organization Network Concentrator Unit Series Circuit Filter Series Circuit Modem SMGCS Surface Movement Guidance and Control System System Switch Unit STAC Service Technique de l'Aviation Civile (France) STANAG Standardization Agreement (NATO) Copyright ADB Safegate, All Rights Reserved ©...
  • Page 17: Introduction

    RELIANCE with integrated fail-open (Mon) technology. Fuse resistors are part of the Mon-functionality and spares needs to be ordered separately. • Light Emitting Diode (LED) technology that offers a long-lasting light source with low power consumption UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 18: Dimensions And Weight

    5.3 kg / 11.8 lb RC – RZ – RX – RE – RT – RN – SW – RS – TC – SB 6.3 kg / 13.9 lb Notes Compatible with ICAO Compatible with FAA Copyright ADB Safegate, All Rights Reserved ©...
  • Page 19 RT – RW – RTN – AC – AS 78 mm RC – RZ – RX – RE – RN – SW – RS – TC – SB 85 mm 12-inch UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 20 RELIANCE Inset Lights Introduction Copyright ADB Safegate, All Rights Reserved ©...
  • Page 21: Installation

    If the inset light fixture is to be installed on another type of base or adapter ring not provided by ADB SAFEGATE, contact ADB SAFEGATE. The inset light fixture is fixed in the base by six M10 lock nuts or by six M10×25 or M10×22 bolts dependent on base installation.
  • Page 22: Tools Required

    INTEROPERABILITY. For other base manufacturers, refer to their specifications. Note Do not use high speed for tightening, the recommended speed is 10 ‑ 40 rpm. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 23: Toe-In

    The following chapter only regards the case where light fixtures are installed in runway/taxiway parallel bases, i.e. where no toe-in is achieved by angled bases. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 24: Figure 3: Toe-In

    ± 15.75 ˚ Optical Taxiway Centerline Wide (TC-I) Straight L-852D(L) -Taxiway Centerline/Lead-On (TC-I) Straight L-852S(L) & ICAO Stop Bar (SB-I) Straight or Toe-in ± 15.75 ˚ Optical Notes Toe-in only affects the green threshold side. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 25: Light Emission Directions

    The inset Taxiway centerline and Stop Bar light fixtures have different light beam characteristics depending on application. The light beam can be narrow, wide or curved. The drawings below show the different types of light beam, which correspond to the different type of fitting. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 26 ICAO Fig A2-12 FAA L852C(L) FAA L852D(L) FAA L852K(L) Table 2: Unidirectional light beam Straight Toe-in Narrow Wide Wide Curved ICAO Fig A2-13 ICAO Fig A2-12 FAA L852C(L) FAA L852D(L) FAA L852K(L) Right Left Copyright ADB Safegate, All Rights Reserved ©...
  • Page 27: Operation

    In turn, the NCU provides alarm status for percentage and adjacent lamp failure within those defined lighting segments per requirements for low visibility operations. Airfield lighting and RELIANCE IL component status are constantly monitored and updated to the Host/Supervisor system upon occurrence. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 28: Programming Reliance Iq

    1. Make sure the voltage selector is in the appropriate position: 120 or 240 V. 2. Connect the LPC unit to the SCM unit using the cables supplied. Connections are made at the rear of each unit. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 29: Figure 7: Pc And Scm Unit

    2. Make sure the Remote button (2) on the LPC is NOT pressed in (off) before you start programming. 3. Turn on the Power button (3). Figure 8: Back of the LPC and RELIANCE IQ product UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 30: Software Programming

    3. Enter Username and Password, for example guest and adbsafegate, then click OK. 4. Chose the text file with the required airport and light to use, then click Open. 5. If required, select to use the correct COM-port. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 31 6. Set the connection to LPU. Note If an RS232 Error window appears, click OK. 7. Check the LPU tab (default) appears in the upper area of the window. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 32 10. From the LPU Manager tab, enter the PID number in the text field, manually or by using a bar code reader. Note The number corresponds to the product information number found on the bottom of the RELIANCE IQ, as in the previous step. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 33 16. Turn off the SCM, LPC for at least 30 seconds to fully power down the RELIANCE IQ or when no more RELIANCE IQ products are to be configured. 17. Turn on the LPC to power up the RELIANCE IQ, for example an RGL set to flash as default, should flash. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 34: Connection In A Series Circuit

    The physical delay is programmable on an individual level in 10ms increments. There is no response time impact when SoftON/SoftOFF is enabled. 5.9.6 Sequenced flashing RELIANCE IQ can be used to create different types of “running rabbit” patterns on the series circuit. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 35: Maintenance

    Spare parts are available, if required. For more information, see www.adbsafegate.com and the Spare Parts List document, or contact ADB SAFEGATE for assistance. CAUTION Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product installation and create multiple safety risks.
  • Page 36: Open And Close A 12-Inch Fixture

    2. Lift up the housing and disconnect the LED board cable connector from the LED boards in the top cover, see Figure Note Open the light fixture cautiously, be careful not to damage the LED-board cables. Depending on type and size of nuts and bolts Copyright ADB Safegate, All Rights Reserved ©...
  • Page 37: Figure 9: Fixture Upside Down

    INTEROPERABILITY. Figure 12: Converter with 1 connector Figure 13: Converter with 2 connectors 4. Put the light fixture on a surface with the top cover facing down, see Figure UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 38: Check The Light Fixture For Water-Tightness

    6.2.3 Replace a light engine in a 12‑inch fixture Remove 1. Disassemble the light fixture. 2. Detach and remove the LED board holder, including 4 screws from the body, using a 4 mm Allen key. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 39: Figure 16: Tighten Screws

    Connect the split LED cable to LED channel B on the converter and the standard LED cable to LED channel A on the converter. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 40: Replace A Prism And Its Gasket In A 12-Inch Fixture

    3. Remove the Teflon and steel protective plates from the LED board holder. 4. Remove the prism and its gasket, see [fig 1.x]. Figure 18: Remove LED board holder Figure 19: Remove prism and gasket Copyright ADB Safegate, All Rights Reserved ©...
  • Page 41: Figure 20: New Prism Into Prism Gasket

    9. Tighten the same screws to a torque of 4.5 Nm following number 5‑8, and re-tighten the two screws on the steel plate to 4.5 Nm. See Figure Figure 22: Tighten screws in sequence UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 42: Replace The Bottom Cover And Converter

    2. From inside the housing, disconnect all cables from the LED board. Replace 1. Place the new gasket on the new bottom cover with converter. 2. Connect the LED board cable(s). Note the orientation and alignment of the cables in Figure 23 Figure Copyright ADB Safegate, All Rights Reserved ©...
  • Page 43: Reset The Fail Open Converter 2.3

    2. Place the 2-way electrical shunt (2.54 mm spacing) over the two pins marked red, see Figure 26 Figure Figure 26: Converter with 1 connector Figure 27: Converter with 2 connectors 3. Close the light fixture and connect it to a CCR. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 44: Reset The Fail Open Converter 48010921 And 48011111

    If both A and B channel needs a reset, replace all 4 fuse resistors. 4. Dispose the old fuse resistor. 5. Place the legs of the new fuse resistors in the sockets. 6. Assemble the light fixture and perform a functional test. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 45: Spare Parts

    7.0 Spare Parts Spare parts are available for RELIANCE and RELIANCE IQ inset light fixtures. For more information, see www.adbsafegate.com and the spare part lists, or contact ADB SAFEGATE for assistance. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved...
  • Page 46 RELIANCE Inset Lights Spare Parts Copyright ADB Safegate, All Rights Reserved ©...
  • Page 47: Interoperability

    40 Nm Thorn 12‑in 100 mm Metric screw kit D259.3×5.7 no Loctite 12‑in M10×25 mm no Loctite 12‑in M10×25 mm M10 H=100 Thorn 12‑in 150 mm L-868 deep can UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 48 RELIANCE Inset Lights INTEROPERABILITY Copyright ADB Safegate, All Rights Reserved ©...
  • Page 49: Power Table

    5 × 3 VA 17 + 9 VA Runway edge, L-850C(L), white/white 27 + 27 VA 2 × 45 W 2 × 5 VA 0.85 2 × 32 VA UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 50 Extra losses in secondary cables are not included in above table; these extra losses will result in a higher required size of isolation transformers • Extra losses in primary cables are not included in above table; these extra losses will result in a higher required CCR load Copyright ADB Safegate, All Rights Reserved ©...
  • Page 51: Cable Loss

    For a primary cable of e.g., 100 m of 6 mm CU-wire, 100 m × 0.12 W/m = 12 W equals the additional loss to be taken into account. UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 52 RELIANCE Inset Lights CABLE LOSS Copyright ADB Safegate, All Rights Reserved ©...
  • Page 53: Support

    D.2.1 Local Authority Recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
  • Page 54: Adb Safegate Recycling

    Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.
  • Page 55 UM-0210, Rev. 2.0, 2020/04/30 Copyright ADB Safegate, All Rights Reserved ©...

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