Table of Contents
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Working Instruction, Mechanical
Applicable for W890
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
1.3 Adhesives .................................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 19
3.2 Front Cover Assembly Complete..........................................20
3.3 Rear Cover Assembly ............................................................20
3.4 Ant Main PIFA .........................................................................20
3.5 Camera Flex Module ..............................................................20
3.6 Display 2,02A-SI TFT..............................................................20
3.7 Key Flex Module .....................................................................20
3.8 Frame Sub Assembly PWB ...................................................20
3.9 Screw Cap ...............................................................................21
3.10 QCIF VGA Camera..................................................................22
3.11 Cap GrommetF .......................................................................24
3.12 Keyboard Main........................................................................25
3.13 RF Cap.....................................................................................26
3.14 Key On/Off...............................................................................27
3.15 SIM/M2 Flex Module ...............................................................28
3.16 Memory stick 2GB M2 ............................................................29
3.17 Key Volume.............................................................................30
3.18 Key Camera.............................................................................31
3.19 Key Music................................................................................32
3.20 Core unit label ........................................................................33
3.21 Co-Brand Label.......................................................................34
1209-0972 Rev 2
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2 Front Cover Assy Complete ...................................................... 8
2.1.3 Rear Cover Assembly ............................................................. 10
2.1.4 Ant Main PIFA......................................................................... 12
2.1.5 Main PWB ............................................................................... 13
2.1.6 Camera Flex Module............................................................... 14
2.1.7 Display 2,02A-SI TFT.............................................................. 16
2.1.8 Key Flex Module and Frame Sub Assembly PWB .................. 17
Working Instruction, Mechanical
1(64)
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Table of Contents
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Summary of Contents for Sony Ericsson W890
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Page 1: Table Of Contents
3.15 SIM/M2 Flex Module ...............28 3.16 Memory stick 2GB M2 ............29 3.17 Key Volume................30 3.18 Key Camera................31 3.19 Key Music................32 3.20 Core unit label ................33 3.21 Co-Brand Label...............34 1209-0972 Rev 2 1(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 2 4.1.5 Ant Main PIFA................. 60 4.1.6 Rear Cover Assembly ............. 61 4.1.7 Front Cover Assembly Complete ..........62 4.1.8 Battery & Battery Cover ............63 5 Revision history ..............64 1209-0972 Rev 2 2(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 3: Introduction
Working Instruction, Mechanical 1 Introduction 1209-0972 Rev 2 3(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 4: Equipment
• ESD-gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 1209-0972 Rev 2 4(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 5: General Cautions
SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 1.3 Adhesives Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives. 1209-0972 Rev 2 5(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 6: Disassembly
3. Rear Cover Assembly 4. Ant Main PIFA 5. Main PWB 6. Camera Flex Module 7. Display 2,02A-SI TFT 8. Key Flex Module and Frame Sub Assembly PWB 1209-0972 Rev 2 6(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 7: Battery Cover & Battery
Working Instruction, Mechanical 2.1.1 Battery Cover & Battery Use your fingers to unsnap the two locks on the side of the phone. Lift up the battery cover Remove the Battery 1209-0972 Rev 2 7(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 8: Front Cover Assy Complete
Use Torx bit no 6 to remove the four screws Use a guitar pick to unsnap the Front Cover Continue on the other side to unsnap the Front Cover 1209-0972 Rev 2 8(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 9 Working Instruction, Mechanical Disassembly Instruction continued Remove the Front Cover Assembly Complete 1209-0972 Rev 2 9(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 10: Rear Cover Assembly
Locate the four snap hooks Use a guitar pick to unhook the Rear Cover Assembly Use a guitar pick to unhook the Rear Cover Assembly Flip over the Rear Cover Assembly 1209-0972 Rev 2 10(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 11 Working Instruction, Mechanical Disassembly Instruction continued Use a Nylon Pointer to detach the Rear Cover Assembly 1209-0972 Rev 2 11(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 12: Ant Main Pifa
Working Instruction, Mechanical 2.1.4 Ant Main PIFA Use your fingers to unsnap the Antenna Remove the Antenna Main PIFA 1209-0972 Rev 2 12(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 13: Main Pwb
2.1.5 Main PWB Use a Plectrum to unsnap the Main PWB Use your fingers to flip over the Main PWB Use a Nylon Pointer to detach the three BtB connectors 1209-0972 Rev 2 13(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 14: Camera Flex Module
Use a Flex film assembly tool to detach the pads Use a Flex film assembly tool to detach the Camera Flex Module Use a Flex film assembly tool to detach the Camera Flex Module 1209-0972 Rev 2 14(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 15 Working Instruction, Mechanical Disassembly Instruction continued Remove the Camera Flex Module 1209-0972 Rev 2 15(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 16: Display 2,02A-Si Tft
Working Instruction, Mechanical 2.1.7 Display 2,02A-SI TFT Use a pair of tweezers to unsnap the display Use your fingers to remove the display 1209-0972 Rev 2 16(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 17: Key Flex Module And Frame Sub Assembly Pwb
Use a dentist hook to unsnap the vibrator Use a Flex film assembly tool to detach the camera pad Use a Flex film assembly tool to detach the key flex module 1209-0972 Rev 2 17(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 18 Working Instruction, Mechanical Disassembly Instruction continued Use a Flex film assembly tool to remove the Key Flex Module. Frame Sub Assembly PWB 1209-0972 Rev 2 18(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 19: Replacements
The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 1209-0972 Rev 2 19(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 20: Battery Cover & Battery
Follow the 4.1.1 – 4.1.8 Reassembly instructions! 3.8 Frame Sub Assembly PWB Follow the 2.1.1 – 2.1.8 Disassembly instructions! Replace Frame Sub Assembly PWB Follow the 4.1.1 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 20(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 21: Screw Cap
3.9 Screw Cap Removal No disassembly needed! Use a dentist hook to remove the two Screw caps Installation Use your fingers to position the two screw caps No Reassembly needed! 1209-0972 Rev 2 21(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 22: Qcif Vga Camera
VGA Camera from the Frame Sub Camera Assembly Use your fingers to remove the Cap GrommetF from the QCIF VGA Camera Use a Camera Removal Tool VGA to remove the QCIF VGA Camera 1209-0972 Rev 2 22(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 23 Use your fingers to attach the Cap GrommetF to the QCIF VGA Camera Use your fingers to attach the Cap GrommetF and QCIF VGA Camera to the Frame Sub Assembly Camera Follow the 4.1.3 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 23(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 24: Cap Grommetf
Use your fingers to attach the Cap GrommetF Use your fingers to attach the Cap GrommetF and QCIF VGA Camera to the Frame Sub Camera Assembly Follow the 4.1.3 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 24(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 25: Keyboard Main
Follow the 2.1.1 – 2.1.2 Disassembly instructions! Use the Flex Film Assembly tool to remove the Keyboard Main Installation Use your fingers to position the Keyboard Main Follow the 4.1.7 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 25(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 26: Rf Cap
3.13 RF Cap Removal No disassembly needed! Use a Dentist Hook to remove the RF Cap Installation Use your fingers to attach the RF Cap No reassembly needed! 1209-0972 Rev 2 26(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 27: Key On/Off
Use a pair of tweezers to remove the On/Off Key Installation Use a pair of tweezers to position the On/Off Key Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 27(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 28: Sim/M2 Flex Module
Use a Front Opening Tool to remove the SIM/M2 flex module Installation Use your fingers to position the SIM/M2 flex module Use your fingers to attach the SIM/M2 flex module Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 28(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 29: Memory Stick 2Gb M2
Working Instruction, Mechanical 3.16 Memory stick 2GB M2 Follow the 2.1.1 Disassembly instructions! Replace the Memory Stick 2GB M2 Follow the 4.1.8 Reassembly instructions! 1209-0972 Rev 2 29(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 30: Key Volume
Use a pair of tweezers to remove the Key Volume Installation Use a pair of tweezers to position the Key Volume Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 30(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 31: Key Camera
Use a pair of tweezers to remove the Key Camera Installation Use a pair of tweezers to position the Key Camera Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 31(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 32: Key Music
Use a pair of tweezers to remove the Key Music Installation Use a pair of tweezers to position the Key Music Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 32(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 33: Core Unit Label
OK • Take the new label and place it onto the frame as in the adjacent picture One label only is allowed! Follow the 4.1.8 Reassembly instructions 1209-0972 Rev 2 33(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 34: Co-Brand Label
3.21 Co-Brand Label Removal No Disassembly needed! Use a Dentist Hook to remove the Co-Brand label Installation Use your fingers to attach the Co-Brand Label No Reassembly needed! 1209-0972 Rev 2 34(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 35: Rubber Gnd
Follow the 2.1.1 – 2.1.3 Disassembly instructions! Use a Dentist Hook to remove the Rubber GND Installation Use a pair of tweezers to position the Rubber GND Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 35(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 36: Shield Can Lid Rf
Use a Front open removal tool to remove the Shield Can Lid RF Installation Use your fingers to position a new Shield Can Lid RF Follow the 4.1.4 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 36(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 37: Shield Can Lid Bb
Use a Front open removal tool to remove the Shield Can Lid BB Installation Use your fingers to position a new Shield Can Lid BB Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 37(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 38: Gasket Bb
Use a dentist hook to remove the Gasket BB Installation Use a pair of tweezers to position a new Gasket BB Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 38(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 39: Gasket Rf
Use a dentist hook to remove the Gasket RF Installation Use a pair of tweezers to position a new Gasket RF Follow the 4.1.4 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 39(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 40: Sheet Isolation
Use a pair of tweezers to position a new Sheet Isolation and a use your fingers to position a new Shield Can Lid BB Follow the 4.1.4 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 40(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 41: Sheet (Lid Bb)
Use a dentist hook to remove the Sheet (Lid BB) Installation Use a pair of tweezers to position a new Sheet (Lid BB) Follow the 4.1.4 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 41(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 42: Sheet (Lid Rf)
Use a dentist hook to remove the Sheet (Lid RF) Installation Use a pair of tweezers to position a new Sheet (Lid RF) Follow the 4.1.4 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 42(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 43: Sheet (Gsm)
Use a pair of tweezers to position a new Sheet (GSM) and a use your fingers to position a new Shield Can Lid RF Follow the 4.1.4 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 43(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 44: Sheet (Umts)
Use a pair of tweezers to position a new Sheet (UMTS) and a use your fingers to position a new Shield Can Lid RF Follow the 4.1.4 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 44(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 45: Spacer (Lcd_Conn)
Use a dentist hook to remove the Spacer (LCD_conn) Installation Use a pair of tweezers to position a new Spacer (LCD_conn) Follow the 4.1.2 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 45(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 46: Camera 3Mpixel Cmos
Use your fingers to remove the Cap GrommetF from the Camera 3Mpixel CMOS Use a Camera Removal Tool 3Mpixel to remove the Camera 3Mpixel CMOS Installation Use your fingers to attach the Camera 3Mpixel CMOS 1209-0972 Rev 2 46(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 47 Working Instruction, Mechanical Use your fingers to attach the Cap GrommetF to the Camera 3Mpixel CMOS Follow the 4.1.3 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 47(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 48: Cap Grommet Camr
Use your fingers to position the Cap GrommetR on the Camera 3Mpixel CMOS Use your fingers to position the camera in the Frame Sub Camera Assembly Follow the 4.1.3 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 48(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 49: Frame Sub Assembly Camera
Use your fingers to remove the receiver from the Frame Sub Camera Assembly Use a Flex Film Assembly Tool to remove the Camera Flex Module from the Frame Sub Camera Assembly 1209-0972 Rev 2 49(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 50 Use your fingers to position the QCIF Camera VGA to the Frame Sub Camera Assembly Use your fingers to position the Camera 3MPixel CMOS to the Frame Sub Camera Assembly Follow the 4.1.3 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 50(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 51: Cushion 0.0 Mm (System Conn)
Use a dentist hook to remove the Cushion 0.0 mm (System conn) Installation Use a pair of tweezers to position new Cushion 0.0 mm (System conn) Follow the 4.1.4 – 4.1.8 Reassembly instructions! ‘ 1209-0972 Rev 2 51(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 52: Liquid Intrusion Indicator
Use a Front Opening Tool to remove the SIM/M2 flex module Use a pair of tweezers to replace the Liquid Intrusion Indicator Installation Use your fingers to position the SIM/M2 flex module 1209-0972 Rev 2 52(64 © Company Internal Sony Ericsson Mobile Communications AB... - Page 53 Working Instruction, Mechanical Use your fingers to attach the SIM/M2 flex module Follow the 4.1.6 – 4.1.8 Reassembly instructions! 1209-0972 Rev 2 53(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 54: Reassembly
2. Display 2,02A-SI TFT 3. Camera Flex Module 4. Main PWB 5. Ant Main PIFA 6. Rear Cover Assembly 7. Front Cover Assembly Complete 8. Battery & Battery Cover 1209-0972 Rev 2 54(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 55: Frame Sub Assembly Pwb And Key Flex Module
Use your fingers to attach the Key Flex Module Use a Flex film assembly tool to attach the camera pad Use a pair of tweezers to attach the vibrator 1209-0972 Rev 2 55(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 56: Display 2,02A-Si Tft
Working Instruction, Mechanical 4.1.2 Display 2,02A-SI TFT Use your fingers to position the display Use your fingers to snap on the display 1209-0972 Rev 2 56(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 57: Camera Flex Module
Insert and tighten the two screws (JCIS No.0 8Ncm). Use a Flex film assembly tool to attach the music pad Use a Flex film assembly tool to attach the volume pad 1209-0972 Rev 2 57(64) © Company Internal Sony Ericsson Mobile Communications AB... - Page 58 Working Instruction, Mechanical Disassembly Instruction continued Use your fingers to attach the camera flex module 1209-0972 Rev 2 58(64) © Company Internal Sony Ericsson Mobile Communications AB...
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Page 59: Main Pwb
Use your fingers to connect the three BtB connectors with the Main PWB Use your fingers to position the Main PWB Use your fingers to snap on the Main PWB 1209-0972 Rev 2 59(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 60: Ant Main Pifa
Working Instruction, Mechanical 4.1.5 Ant Main PIFA Use your fingers to snap on the Antenna Main PIFA 1209-0972 Rev 2 60(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 61: Rear Cover Assembly
Use your fingers to attach the connector on the Rear Cover Assembly with the BtB connector on the Main PWB Use your fingers to position the Rear cover assembly Use your fingers to attach the Rear cover assembly 1209-0972 Rev 2 61(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 62: Front Cover Assembly Complete
Use your fingers to snap on the Front Cover Assembly Complete Insert and tighten the four screws (Torx T6 18Ncm). Use your fingers to position the two screw caps 1209-0972 Rev 2 62(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 63: Battery & Battery Cover
4.1.8 Battery & Battery Cover Use your fingers to attach the battery Put on the battery cover Use your fingers to lock the two locks on the side of the phone. 1209-0972 Rev 2 63(64) © Company Internal Sony Ericsson Mobile Communications AB... -
Page 64: Revision History
Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2008-02-20 Initial release 2008-03-27 Changes in Chapter 3.22 and 3.28 1209-0972 Rev 2 64(64) © Company Internal Sony Ericsson Mobile Communications AB...