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Summary of Contents for Vertiv Alber Universal Xplorer Cell Temperature
- Page 1 Alber Universal Xplorer Cell Temperature (UXCT) Battery Monitor Installation Guide Vertiv Corporation 1050 Dearborn Drive Columbus, OH 43085 Tel: (954) 377-7101 www.vertivco.com 590-2115-501A/SL-29430/4200-129...
- Page 2 Vertiv is strictly prohibited. Notice to Users Vertiv Corporation reserves the right to make changes to this document without notice to any user or reseller of this product. Vertiv Corporation also reserves the right to substitute or terminate distribution of this document, with no obligation to notify any person or party of such substitutions or terminations.
- Page 3 Vertiv Customer Service Vertiv Customer Service is available Monday to Friday, 8:00AM to 4:30PM Eastern Time. Telephone: (954) 377-7101 Email: alber-service@vertivco.com Website: www.vertico.com Corporate Office Address: Vertiv Corporation 1050 Dearborn Drive Columbus, OH 43085 USA 590-2115-501A/SL-29430/4200-129...
- Page 4 590-2115-501A/SL-29430/4200-129...
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Page 5: Table Of Contents
Table of Contents Safety Information ........................ 1-1 General ........................1-1 Document Symbols....................1-1 Safety Symbols ......................1-1 Product Safety Practices .................... 1-2 Preventive Maintenance ....................... 2-1 Visual Inspection ....................... 2-1 System Component Cleaning ..................2-1 Ring Terminal Cleaning .................... 2-1 Internal Component Replacement ................ - Page 6 10.6 Thermal Runaway Alarm Connection ..............10-5 10.7 RS-485 Communication Connection ............... 10-6 10.8 Ethernet to RS485 Adapter Connection (Optional) ..........10-6 10.9 Digital Inputs Connection ..................10-7 11. UXCT System Specifications ..................... 11-1 12. Index ........................... 12-1 590-2115-501A/SL-29430/4200-129...
- Page 7 List of Figures Figure 1 - Example of a UXCT System Connection ..............3-3 Figure 2 - Temperature Sensor Connection on the Battery case ..........8-1 Figure 3 - Tab Washer Connections on Battery Posts ..............8-2 Figure 4 - Sensor Tab Washer Mounting Clips on Temperature Sense Tab Washers ....8-3 Figure 5 - Apply Thermal Transfer Compound to Sensor Tab Washer Mounting Clips ....
- Page 8 List of Tables Table 1 - Product Models Supported and Features Available ............. 3-2 Table 2 - Installation Task List ....................4-1 Table 3 - Model Number Description ..................5-1 Table 4 - Inventory List ....................... 6-1 590-2115-501A/SL-29430/4200-129...
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Page 9: Safety Information
Never exceed equipment voltage, power ratings or capabilities. 1.2 Document Symbols The symbols below appear in this manual or are affixed to the Vertiv device. It is important to review these symbols and to understand the type of instructional information they convey. -
Page 10: Product Safety Practices
Equipment Service Proper installation and testing are essential to the correct functioning of the system. If you have questions, contact Vertiv and request monitor assistance. Except as explained in this manual, do not attempt to service Vertiv equipment. Any adjustment, maintenance or repair of this product must be performed by qualified personnel. - Page 11 Do not substitute parts or modify equipment. Due to the possibility of introducing additional hazards, do not substitute parts or perform any unauthorized modification to the product. If necessary, contact Vertiv to ensure the safety features are maintained. Insulation Rating For Wires Use only wire supplied with the installation kit.
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Page 12: Preventive Maintenance
Preventive Maintenance 2. Preventive Maintenance This section describes preventive maintenance for the UXCT system. 2.1 Visual Inspection Visually inspect all monitor system components for damaged or frayed power cords and cables and for damaged component panels, controls, and connectors. When damage is detected, remove the equipment from service until the damage is repaired. -
Page 13: System Overview
System Overview 3. System Overview The Universal Xplorer Cell Temperature (UXCT) is a module that integrates into Vertiv series battery monitors to permit individual cell temperature monitoring. The module is also offered as a standalone monitor capable of continuously monitoring cell temperatures and ambient temperature for thermal runaway detection. -
Page 14: Table 1 - Product Models Supported And Features Available
System Overview Product Model Supported Features • Automatic alarm analysis and reporting UXBM-50 Series • Manual data extraction or configuration on USB port Part number 1012-200 • Cell temperature interface • Equipment Interface using RS-485 • Power 24VAC, 50/60Hz • Relay contacts •... -
Page 15: Figure 1 - Example Of A Uxct System Connection
System Overview Figure 1 - Example of a UXCT System Connection 590-2115-501A/SL-29430/4200-129... -
Page 16: System Installation
System Installation 4. System Installation Note: The UXCT must be installed in a restricted access location. UXCT installation requires nothing more than standard hand tools, cutters, strippers and screwdrivers. Startup of the system will require the use of a PC, UXCT Monitor Application and Getting Started Guide – 590-2115-501A/SL-29430/4200-130. -
Page 17: Model Number Descriptions
Model Number Descriptions 5. Model Number Descriptions The model number is in the format of PPPP-POB, where PPPP is 1012 and P, O, and B are described below. PPPP– Description Choices 1 = BDS Series (Not Supported) 2 = BDSU-50 Series 3 = UXIM 1012 Product... -
Page 18: Materials Received List
The following is a list of all the parts associated with the UXCT battery monitor installation. Refer to the packing slip delivered with the equipment for a complete list of materials supplied. Vertiv suggests you inventory all materials to ensure the order is complete. If any parts are missing please contact your Vertiv representative. - Page 19 Double Sided Tape Sensor Mounting Clip Quantity dependent on mounting option. One per Sensor. 2027-039 UXCT Configurator Software installation 590-2115-501A/ UXCT Installation Manual SL-29430/ 4200-129 KIT-1412-103 Flat/Flush mounting brackets (Optional dependent on Aggregator mounting required.) Contact your Vertiv Sales representative for details. 590-2115-501A/SL-29430/4200-129...
- Page 20 Materials Received List KIT-1400-527 Rack Mounting Brackets (Optional dependent on Aggregator mounting required) Contact your Vertiv Sales representative for details. Table 4 - Inventory List (Continued) Materials Received List (continued) KIT-1412-530 Stack Mounting Brackets (Optional dependent on Aggregator mounting required) Contact your Vertiv Sales representative for details.
- Page 21 Materials Received List Materials Received List (continued) Part Number Photo/Drawing Description AC Power Cord 6003–006 = EU Provides power to the UXCT Data Module Model No. 1012-400. Actual one is dependent on country. Only used on AC powered systems. AC Power Cord 6003–007 = UK Provides power to the UXCT Data Module Model No.
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Page 22: System Installation Considerations
7.3 Mounting Options The equipment can accommodate three types of mounting: 19” rack mount, stacked mount to additional Vertiv equipment or flush/flat mount. All mounting brackets will need to be field installed. 7.4 Mounting Temperature Sensors Vertiv offers two options for mounting the temperature sensor to the battery: •... -
Page 23: Mounting Temperature Sensors
8. Mounting Temperature Sensors This section describes options on how to install the UXCT temperature sensors to your batteries. Vertiv offers two options for mounting temperature sensors to the battery: • Double-sided tape mounting bracket for mounting directly to the battery case. -
Page 24: Figure 3 - Tab Washer Connections On Battery Posts
Mounting Temperature Sensors 1. Determine battery posts locations that will be used for tab washer mounting where the sensor will be mounted. When mounting in locations were battery monitor load or sense leads exist, the placement of these tab washers in relation to the battery post and existing hardware is critical. •... -
Page 25: Figure 4 - Sensor Tab Washer Mounting Clips On Temperature Sense Tab Washers
Mounting Temperature Sensors 2. With the Temperature Sense Tab Washer in place, slide the Sensor Tab Washer Mounting Clip into place as shown in the following figures. Figure 4 - Sensor Tab Washer Mounting Clips on Temperature Sense Tab Washers 3. -
Page 26: Figure 6 - Temperature Sensor Mounted On Tab Washer
Mounting Temperature Sensors 4. Connect the temperature network interconnection cable from the previous sensor to the “IN” port on the sensor being installed. Connect another temperature interconnection cable to the “OUT” port for interconnection to the next sensor in the battery string. Snap the Sensor into the Sensor Tab Washer Mounting Clip. -
Page 27: Equipment Mounting
Use the screws provided to secure the rack mount brackets to the unit. Remove the upper two front screws of the existing Vertiv equipment and secure the UXCT to the equipment by replacing the screws through the stack bracket. -
Page 28: Figure 9 - Uxct Flat/Flush Mounting
Equipment Mounting If the flush/flat mount option is required, the optional angle brackets will need to be installed on each side of the unit. To connect the flush mount brackets to the unit, use the screws provided to secure the rack mount brackets to the unit. -
Page 29: Uxct System Connections
UXCT System Connections 10. UXCT System Connections The rear panel of the UXCT uses standard connectors to allow for easy connection of ground, power, temperature network communication, ambient temperature, alarms, communications, string selector, RS-485 and float charging current. The following sections illustrate where the connections are located and what they are used for. -
Page 30: Temperature Sensor Connection
UXCT System Connections Figure 11 - Temperature One Wire Connection 10.3 Temperature Sensor Connection There are multiple cell temperature sensors included with each unit. Route the cable to the desired location to capture each battery cell temperature and plug the connector into the rear of the unit. Route cables to the desired location to capture ambient room temperature and plug connectors into the rear of the unit. -
Page 31: Fiber Optic Communication Connection - Not Supported
UXCT System Connections 10.4 Fiber Optic Communication Connection – Not Supported The Fiber Optic ports are an optional communications port used to connect to a BDS controller but at the time of this printing, this option is not supported. When integrated with a BDS controller, the UXCT inherits a host of advanced features outlined in the BDS controller Product Description Guide. -
Page 32: Hardware Alarm Connection
UXCT System Connections 10.5 Hardware Alarm Connection The Hardware Alarm Form C alarm contact provides notification if a hardware failure has been detected within the UXCT. This contact has three connections: • NC (normally closed) • NO (normally open) • COM (common) Connection can be made directly to the facility's alarm reporting system. -
Page 33: Thermal Runaway Alarm Connection
UXCT System Connections 10.6 Thermal Runaway Alarm Connection The Thermal Runaway Alarm Form C contact provides notification if a thermal runaway is detected. This contact has three connections: • NC (normally closed) • NO (normally open) • COM (common) Connection can be made directly to the facility's alarm reporting system. If multiple units are used, then these contacts can be connected in series or parallel, depending on the requirements for the facility's wiring of NC (normally closed)or NO (normally open). -
Page 34: Rs-485 Communication Connection
UXCT System Connections 10.7 RS-485 Communication Connection There is one RS-485 port available for communications between the UXCT and remote controllers (BMS). When connecting to a remote controller, connect the A & B connection of RS485 port to the remote controller. -
Page 35: Digital Inputs Connection
UXCT System Connections port using MODBUS RTU/ASCII Master/Slave. The NET485-MB will take the serial MODBUS data stream and convert it to MODBUS TCP Ethernet packets with no changes to the product’s software. The NET485-MB also contains Jumpers to enable optional TX/RX Termination Resistors for long transmission lines. -
Page 36: Uxct System Specifications
UXCT System Specifications 11. UXCT System Specifications Safety Approvals • UL61010-1* • EN61010-1* • IEC61010-1* EMC Approvals • EN61326-1 • FCC part 15 class A Operating Environment • Temperature Range: 0ºC to 40ºC (32ºF to 104ºF) • Humidity Range: 0% to 80% RH (non-condensing) at 5ºC to 31ºC, 0% to 50% RH (non condensing) at 31ºC to 40ºC •... - Page 37 Packaging • 1U chassis • 15.25"W x 1.75"H x 6.25"D • 2.0 lbs. • Cabinet Top or 19" Rack Mount *Models 1012-10B, 1012-20B, 1012-40B, 1012-50B 590-2115-501A/SL-29430/4200-129 11-2...
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Page 38: Index
Index 12. Index Alarms 12-1 Operating Damaged Equipment 1-2 Ambient Temperature 12-1 Operating Environment 12-1 Ambient Temperature Sensor Connection 11-1 Packaging 12-2 Battery String Isolation 7-1 Parameter Alarm Connection 11-5 Caution 1-1 Part Number Cell Measurements 12-1 3703–006–fiber optic cable 6-3 Cell Temperature Sensor Connection 11-2 KIT–3703–015–fiber optic polishing kit 6-3 Cell/Monobloc Number 1 Identification 7-1...
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