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Valco baby MCP-4 Series Manual

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MCP-4 Control Unit
MCP-4 Control Unit
MCP-4 Control Unit
MCP-4 Control Unit
MCP-4 Control Unit
Manual Number:
Release Date:
Software Version:
MC075
2/2008
C007

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Summary of Contents for Valco baby MCP-4 Series

  • Page 1 MCP-4 Control Unit MCP-4 Control Unit MCP-4 Control Unit MCP-4 Control Unit MCP-4 Control Unit Manual Number: MC075 Release Date: 2/2008 Software Version: C007...
  • Page 2 © 2006-2008 Valco Cincinnati, Inc. All Rights Reserved All Rights Reserved. This manual is furnished with the MCP-4 Control and may be used or copied only in accordance with the terms of purchase. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, recording, or otherwise, without the prior written permission of Valco Cincinnati, Inc.
  • Page 3 Declaration of Conformity Declaration of Conformity Declaration of Conformity Declaration of Conformity Declaration of Conformity (According to EN 45014) Valco Cincinnati, Incorporated Manufacturer: 411 Circle Freeway Drive Cincinnati, OH 45246 Valco Cincinnati, Ltd. Authorized Representative in Europe: Hortonwood 32 Telford TF1 4EU declares that the product: MCP-4...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS Section 1 - Introduction ..........1-1 System Description ....................1-1 Features/Capabilities ....................1-1 Section 2 - Safety Information ........2-1 General Information ....................2-1 Warnings........................2-1 Cautions........................
  • Page 5 Table of Contents MC075 - MCP-4 Control Unit Finish Configuration ......................4-10 Valve Type ..........................4-10 Enter Password ...................... 4-11 Password Levels ........................4-12 Level 2 Password Options ....................4-12 Configure the Valve/Channel Settings ..............4-16 Compensation Time ....................... 4-17 Speed Settings ........................
  • Page 6 MC075 - MCP-4 Control Unit Table of Contents Set the Pressures ....................5-11 Pressure Offset Value .................... 5-11 Purge Pressure % ........................5-11 Minimum Speed/Pressure ..................... 5-12 Maximum Speed/Pressure ....................5-12 Speed/Pressure Graphs - Examples ....................5-13 Helpful Hints about Pressures ....................5-13 Diagnostic Button ....................

  • Page 7: Section 1 - Introduction

    SECTION 1 - INTRODUCTION SECTION 1 - INTRODUCTION SECTION 1 - INTRODUCTION SECTION 1 - INTRODUCTION SECTION 1 - INTRODUCTION This manual has been prepared by Valco Cincinnati, Inc. to provide System assistance in the installation, operation, and servicing of your MCP-4 Control Unit.

  • Page 8: Section 2 - Safety Information

    SECTION 2 - SAFETY INFORMATION SECTION 2 - SAFETY INFORMATION SECTION 2 - SAFETY INFORMATION SECTION 2 - SAFETY INFORMATION SECTION 2 - SAFETY INFORMATION It is the purchaser’s responsibility to ensure that all local, county, state, and General national codes, regulations, rules, and laws relating to safety and safe operating conditions are met and followed.
  • Page 9 Section 2 - Safety Information MC075 - MCP-4 Control Unit Warning! Warning! Warning! Warning! Warning! Properly route all electrical wires. OTHERWISE, Warnings - Continued DEATH, PERSONAL INJURY, OR DAMAGE TO THE MOVING PARTS OF THE MACHINE MAY OCCUR. Warning! Warning! Warning! Warning! Warning!

  • Page 10: Cautions

    MC075 - MCP-4 Control Unit Section 2 - Safety Information All personnel involved with the installation, operation, and maintenance of Cautions the equipment must read and thoroughly understand the following cautions: Caution! Caution! Caution! Caution! Caution! Never hose or steam-clean the unit. If the surrounding area is cleaned in this manner, protect the unit by covering it with plastic or other waterproof material.

  • Page 11: What To Do If Adhesive-Related Fire Or Explosion Occurs

    Section 2 - Safety Information MC075 - MCP-4 Control Unit Warning! Warning! Warning! Warning! Warning! Do not use a water extinguisher to extinguish the fire! What to Do if Adhesive-Related OTHERWISE, PERSONAL INJURY OR EQUIPMENT Fire or Explosion Occurs - Continued DAMAGE COULD OCCUR.

  • Page 12: Section 3 - Basic Features

    SECTION 3 - BASIC FEATURES SECTION 3 - BASIC FEATURES SECTION 3 - BASIC FEATURES SECTION 3 - BASIC FEATURES SECTION 3 - BASIC FEATURES MCP-4 Control Front Panel Right Arrow Left Arrow Button Job Storage/ Button Setup Button Recall Button Erase Plus (+) Purge Button...

  • Page 13: Back Panel

    Section 3 - Basic Features MC075 - MCP-4 Control Unit * Note! * Note! * Note! * Note! * Note! For the EPC Air Pressure Input, use an 8mm air line Back Panel OR use the 1/4” tube adapter that is included in your Installation Kit.

  • Page 14: Changing The Voltage

    MC075 - MCP-4 Control Unit Section 3 - Basic Features WARNING! The setup may vary, depending on the country of installation. It is the purchaser’s responsibility to ensure Input Voltage Selector that all local, county, state, and national codes, regulations, rules, and laws relating to safety and safe Changing the Voltage Changing the Voltage Changing the Voltage...
  • Page 15 Section 3 - Basic Features MC075 - MCP-4 Control Unit For line-to-neutral operation For line-to-neutral operation , use either the shorting clip and For line-to-neutral operation For line-to-neutral operation For line-to-neutral operation Changing the Voltage - Continued one fuse, or use two fuses. (The shorting clip will be on the left side of the drawer when rotated to the correct voltage position For line-to-line use For line-to-line use...

  • Page 16: Mcp-4P Control (24Vdc)

    MC075 - MCP-4 Control Unit Section 3 - Basic Features The MCP-4P Control Unit is available in a 24VDC version and a 115/ MCP-4P 230VAC version with valve driver. Both units are vertically mounted. The operator panel is the same as the MCP-4 unit (see Figure 3-1). Control The MCP-4P 24VDC version is field wirable (see Figure 3-6).
  • Page 17 Section 3 - Basic Features MC075 - MCP-4 Control Unit MCP-4P CONNECTION DIAGRAM MWS0728 VALVE SCANNER 5 4 3 2 1 POWER VALVE SCANNER ELECTRIC VALVE NPN SCANNER BROWN (RED) BROWN COIL WHITE COIL BLUE BLUE (BLACK) PURGE BLACK (WHITE) BLACK PURGE GRAY...

  • Page 18: Mcp-4P Control (115/230Vac)

    MC075 - MCP-4 Control Unit Section 3 - Basic Features MCP-4P Control (115/ 230VAC) Front Panel Figure 3-7. MCP-4P (115/230VAC version) Front View Bottom Panel Encoder Input Valve Output 1-4 (blue) Scanner Input 1-4 (yellow) Diagnostic Port 115/230VAC Power Input (Side of unit) Grounding Screw Pump Power Connector...

  • Page 19: Mcp-4F Control

    Section 3 - Basic Features MC075 - MCP-4 Control Unit The MCP-4F Control Unit is available in a 115/230VAC version featuring an MCP-4F internal EPC flow control for variable speed applications. The operator panel is the same as the MCP-4 unit (see Figure 3-1). Control Front Panel Figure 3-9.

  • Page 20: Mcp-4 Valve Driver Instructions

    MC075 - MCP-4 Control Unit Section 3 - Basic Features One of three wiring configurations can be used to trigger the valves. Chose MCP-4 Valve the one that best fits the needs of your system. Detailed instructions for each configuration are given in the next section. Driver Warning! Warning!
  • Page 21 Section 3 - Basic Features MC075 - MCP-4 Control Unit Wiring the Scanner Cable - Continued 3-10 Valco Cincinnati, Inc.

  • Page 22: Section 4 - Programming

    SECTION 4 - PROGRAMMING SECTION 4 - PROGRAMMING SECTION 4 - PROGRAMMING SECTION 4 - PROGRAMMING SECTION 4 - PROGRAMMING The MCP-4 Control Unit can be mounted on any flat, stable surface close to Mounting the machine glue station. Be sure the four (4) rubber feet are firmly attached to the unit. The rubber feet reduce vibration to the unit.

  • Page 23: Using The Operator Interface

    Section 4 - Programming MC075 - MCP-4 Control Unit Using the The Operator Interface Buttons can be grouped into four categories (see Operator Figure 4-1): Interface • Main Menu Buttons • Valve Buttons The Operator Interface Buttons • Navigation Buttons •...

  • Page 24: The Main Menu Buttons

    MC075 - MCP-4 Control Unit Section 4 - Programming There are 5 Main Menu Buttons. The LED in the upper Left hand side of the The Main Menu Buttons indicates which Main Menu Button is selected. Buttons Pattern Button - Pressing the Pattern Button allows you to begin to enter gluing patterns for valves 1-4.

  • Page 25: The Navigation Buttons

    Section 4 - Programming MC075 - MCP-4 Control Unit There are 2 Navigation Buttons: the Right Arrow Button and the Left Arrow The Navigation Button. Buttons Right Arrow Button - Pressing the Right Arrow Button moves the cursor to the right, highlighting each editable field (see Figure 4- 2A through 4-2C).

  • Page 26: The Edit Buttons

    MC075 - MCP-4 Control Unit Section 4 - Programming The symbol consisting of two arrows in a circular pattern indicates that a value has been changed but the change is not yet stored in the flash Flash Memory Storage memory (see Figure 4-4). Change made but not yet stored in flash memory.
  • Page 27 Section 4 - Programming MC075 - MCP-4 Control Unit Open a Highlighted Menu Highlighted Menu (Valve 2) with the OK Button The Valve 2 Menu Screen Opens If a highlighted menu will not open with the OK Button, check the password level.

  • Page 28: The Status Leds

    MC075 - MCP-4 Control Unit Section 4 - Programming Status LEDs - The Status Display LEDs show on/off status. When an LED is The Status LEDs on (lit up), the corresponding input or output is activated (see Figure 4-6). Be sure the encoder, scanners, valves, and the MCP-4 Control Unit have been properly mounted to the parent machine before setting up the control.

  • Page 29: Language

    Section 4 - Programming MC075 - MCP-4 Control Unit The first time the MCP-4 Control Unit is switched on, it will guide you First Use through a series of menus in order to setup your control for your unique production needs. If these needs change later, the settings can be changed Setup in the setup.

  • Page 30: Encoder

    MC075 - MCP-4 Control Unit Section 4 - Programming Measurement Mode (Corrugated, Folding Carton, Envelope, Packaging, Core Winding, and Others) Measurement Mode Measurement Mode Measurement Mode - Set the units to Inch or Millimeter. Measurement Mode Measurement Mode Encoder (Corrugated, Folding Carton, Envelope, Packaging, Core Winding, and Others) Encoder...

  • Page 31: Jog Mode

    Section 4 - Programming MC075 - MCP-4 Control Unit Valve Type (All Applications) Valve Type Valve Type Valve Type Valve Type Valve Type - Set the valve type for valves 1-4. If the default valve type that appears is not applicable, use the Plus/Minus Buttons to scroll through the list of valve types available.

  • Page 32: Enter Password

    MC075 - MCP-4 Control Unit Section 4 - Programming To view, setup, and use the various functions of the MCP-4 Control Unit, Enter passwords are used. This ensures safety and security of all settings. To enter a password, do the following: Password Enter password (see Thumbwheel vs.

  • Page 33: Password Levels

    Section 4 - Programming MC075 - MCP-4 Control Unit There are five password levels: Password Levels Level 0: Protected Level 0: Protected Level 0: Protected Level 0: Protected Level 0: Protected When the unit is set to Level 0, only basic pattern settings can be entered or changed.
  • Page 34 MC075 - MCP-4 Control Unit Section 4 - Programming Protected Level Mode - Continued The locked icon appears, indicating the unit is in Protected Level Mode (Level 0) Valco Cincinnati, Inc. 4-13...
  • Page 35 Section 4 - Programming MC075 - MCP-4 Control Unit The Level 2 Default Password (1234) can be changed to a different numerical password containing four digits. Change the Level 2 Default Password To change the Default Password for Level 2, do the following: Caution! Make certain the desired The old password used...
  • Page 36 MC075 - MCP-4 Control Unit Section 4 - Programming When the desired password is entered, press the OK Button to enter the Change the Level 2 Default new password. Password - Continued The following is an example only. The password can be changed to any four digit number desired.

  • Page 37: Configure The Valve/Channel Settings

    Section 4 - Programming MC075 - MCP-4 Control Unit The settings are preprogrammed for the specific application selected. It is Configure the best not to change any setting unless you are a trained technician and/or have assistance from a member of the Valco Technical Assistance Team. Valve/Channel Caution! Caution!

  • Page 38: Compensation Time

    MC075 - MCP-4 Control Unit Section 4 - Programming Compensation Time x3 x3 On Compensation Time (Ton) On Compensation Time (Ton) - This is the amount of time (in milliseconds) On Compensation Time (Ton) On Compensation Time (Ton) On Compensation Time (Ton) from when the valve is activated to when the glue is applied.

  • Page 39: Valve Type

    Section 4 - Programming MC075 - MCP-4 Control Unit Valve Type The Plus/Minus Buttons can be used to scroll through the different valve types available. Scanner Settings x2 x2 Minimum Product Length Minimum Product Length Minimum Product Length Minimum Product Length Minimum Product Length - The length of a product that is necessary to trigger a start signal.

  • Page 40: Valve - Voltage Settings

    MC075 - MCP-4 Control Unit Section 4 - Programming Valve - Voltage Settings x3 x3 Acceleration Voltage Acceleration Voltage Acceleration Voltage - This is the voltage applied to the valve during the Acceleration Voltage Acceleration Voltage valve acceleration phase. Spike Voltage Spike Voltage Spike Voltage Spike Voltage - This is the voltage applied to the valve during the spike...

  • Page 41: Memory (Backup)

    Section 4 - Programming MC075 - MCP-4 Control Unit Memory (Backup) x2 x2 Backup Backup Backup - Saves all configuration settings into memory so they are not lost. Backup Backup The backup can be used to restore the system configuration, if necessary. Press the Right Arrow Button to highlight “OK.”...

  • Page 42: Restore

    MC075 - MCP-4 Control Unit Section 4 - Programming Memory (Backup) - Continued Press the OK Button to save the configuration. Restore Restore Restore Restore - Restores all configuration settings from the last backup. Restore Restore Press the Right Arrow Button to highlight “OK.” Press the OK Button to load the configuration.

  • Page 43: Initialize Settings

    Section 4 - Programming MC075 - MCP-4 Control Unit The Initialize feature is only available for Level 4 Programmers. Initialization Initialize will clear all settings back to the factory defaults; all Job Files and Backup Configurations are lost. Valco Cincinnati, Inc. highly recommends that Settings Initialization is only performed by an authorized Valco Cincinnati Service Technician/Programmer.
  • Page 44 MC075 - MCP-4 Control Unit Section 4 - Programming Initialize Settings - Continued The Wizard appears for “first use set up” (see Section 4 - Programming). Valco Cincinnati, Inc. 4-23...

  • Page 45: Additional Setup Button Parameters

    Section 4 - Programming MC075 - MCP-4 Control Unit Additional Setup Button Parameters Some parameter screens that appeared in the “Wizard” may also appear in the Setup Button Menu. Use the Plus/Minus Buttons to scroll through all available choices. Make sure the desired choice is highlighted on the screen before moving to the next...

  • Page 46: Measurement Mode

    MC075 - MCP-4 Control Unit Section 4 - Programming Measurement Mode (Corrugated, Folding Carton, Envelope, Packaging, Core Winding, and Others) Measurement Mode Measurement Mode - Encoder Measurement Mode Encoder Encoder Encoder - Set the units to Inch or Millimeter (mm). Measurement Mode Measurement Mode Encoder...

  • Page 47: Jog Mode

    Section 4 - Programming MC075 - MCP-4 Control Unit Jog Mode (Corrugated, Folding Carton, and Others) Jog Mode Jog Mode Jog Mode - Adhesive will be applied in a “dot” pattern when the machine is Jog Mode Jog Mode running below a certain speed. Enabling jog mode allows Jog Mode Setup Menus to appear during setup (see Section 5 - Operation).

  • Page 48: External Enable Signal

    MC075 - MCP-4 Control Unit Section 4 - Programming External Enable Signal (All Applications) External Enable Signal - External Enable Signal - External Enable Signal - External Enable Signal - (This was also known as “web break detection.”) External Enable Signal - When enabled, this function uses Scanner #4 to enable and disable gluing.

  • Page 49: Encoder Menu Screen

    Section 4 - Programming MC075 - MCP-4 Control Unit Encoder Menu Screen Ratio Compensation x2 x2 Ratio Compensation Pulses/Repeat Length Ratio Compensation Pulses/Repeat Length Ratio Compensation Pulses/Repeat Length Ratio Compensation Pulses/Repeat Length Ratio Compensation Pulses/Repeat Length - The scaling factors used to calculate the correction factor.

  • Page 50: Speed Calculation

    MC075 - MCP-4 Control Unit Section 4 - Programming Red Encoder Wheel Ratio Compensation - Continued Pulses Setup Circumference Metric 250 mm 1000 Imperial 9.84 inches Metric 250 mm Imperial 9.84 inches Metric 250 mm Imperial 9.84 inches Black Encoder Wheel Pulses Setup Circumference...

  • Page 51: Section 5 - Operation

    SECTION 5 - OPERATION SECTION 5 - OPERATION SECTION 5 - OPERATION SECTION 5 - OPERATION SECTION 5 - OPERATION After completing the mounting and the programming of the MCP-4 Unit, the Set the unit is ready to operate. The first task is to input all pattern data and other essential information.

  • Page 52: Gluing Mode

    Section 5 - Operation MC075 - MCP-4 Control Unit Gluing Mode Glue Mode Glue Mode Glue Mode Glue Mode Glue Mode - The gluing style. Use the Plus/Minus Buttons to scroll through the choices. These are (depending on the application chosen): Pattern Pattern Pattern...

  • Page 53: Scanner Lockout

    MC075 - MCP-4 Control Unit Section 5 - Operation Gluing Mode - Continued Auto Glue - Auto Glue - Auto Glue - Auto Glue - Auto Glue - Applies a strip of adhesive based on the length of the scanner signal. Input the start delay (length from the leading edge of the product to the beginning of the glue line) and the end delay (the end of the glue line to the trailing edge of the product).

  • Page 54: Valve To Scanner Distance

    Section 5 - Operation MC075 - MCP-4 Control Unit Scanner Number Valve to Scanner Distance Valve (All Applications) Number Valve to Scanner Distance - Scanner Number Valve to Scanner Distance - Scanner Number Valve to Scanner Distance - Scanner Number - The number of the Valve to Scanner Distance - Scanner Number Valve to Scanner Distance - Scanner Number assigned scanner.

  • Page 55: Batch Counter

    MC075 - MCP-4 Control Unit Section 5 - Operation Batch Counter (All Applications) Batch Counter must be enabled under the Setup Menu (see Section 4 - Programming). Batch Counter--On/Off Batch Counter--On/Off- Turn the batch counter on and off with the “switch” Batch Counter--On/Off Batch Counter--On/Off Batch Counter--On/Off...

  • Page 56: Pattern Mode

    Section 5 - Operation MC075 - MCP-4 Control Unit The Pattern Glue Mode can also be called “pattern-skip-pattern” mode or “normal mode.” Glue Mode Screen Delay Length Pattern Number The number of Information (For the Pattern Number shown) patterns available (Up to ten patterns are available) depend on the Menu Configuration...
  • Page 57 MC075 - MCP-4 Control Unit Section 5 - Operation Press the Right Arrow Button to view the Delay Length for Pattern Mode - Example - pattern 2. The control automatically fills in the Delay Length for Continued pattern 2 (so the next pattern does not interfere with the previous pattern).
  • Page 58 Section 5 - Operation MC075 - MCP-4 Control Unit Pattern Mode - Example - If the Delay Length is acceptable, press the Right Arrow Button Continued to view the Pattern Length for pattern 3. Press the OK Button to view the thumbwheel, and use the Plus/Minus Buttons to change.

  • Page 59: Stitch Mode

    MC075 - MCP-4 Control Unit Section 5 - Operation Stitch Mode Stitch Mode Stitch Mode Stitch Mode Stitch Mode Stitch Mode is very similar to Pattern Mode, with the exception that the glue “patterns” are applied in a stitch-like pattern. Pattern Number The number of patterns available...

  • Page 60: Auto Glue Mode

    Section 5 - Operation MC075 - MCP-4 Control Unit Auto Glue Mode Auto Glue Mode Start Delay Length Start Delay Length Auto Glue Mode Auto Glue Mode Auto Glue Mode In Auto Glue Mode, one Start Delay Length Start Delay Length Start Delay Length (the length from the leading edge of the product to the beginning of the glue line) and one End Delay End Delay...

  • Page 61: Set The Pressures

    MC075 - MCP-4 Control Unit Section 5 - Operation The Pressure Button is used to enter/change the Electronic Pressure Set the Control (EPC) parameter values. Pressures Increase Pressure Offset Value (All Applications) Decrease Pressure Offset Value Pressure Offset Value Pressure Offset Value - Used to increase/decrease the current pressure. Pressure Offset Value Pressure Offset Value The Pressure Offset is used to do minor pressure adjustments instantly.

  • Page 62: Minimum Speed/Pressure

    Section 5 - Operation MC075 - MCP-4 Control Unit Press the Left/Right Minimum Speed/ Buttons as indicated by Pressure Left/Right Arrow Icons on the bottom of the screen (see example at (All Applications) left) to see all available pressure setting menus. Right Arrow Icon V (m/min) V (m/min)

  • Page 63: Speed/Pressure Graphs - Examples

    MC075 - MCP-4 Control Unit Section 5 - Operation Speed/Pressure Graphs - Speed/Pressure Graphs - Speed/Pressure Graphs - Speed/Pressure Graphs - Speed/Pressure Graphs - Examples Examples Examples Examples Examples The graph above illustrates two, three, and four points on the pressure curve with Jog Mode off and on.

  • Page 64: Diagnostic Button

    Section 5 - Operation MC075 - MCP-4 Control Unit Diagnostic Button (All Applications) Total Products/ Products per Hour The first diagnostic screen shows the total number of products and the number of products per hour. The total number of products count can be reset to zero by pressing the Erase Button.

  • Page 65: Scanner And Trigger Status

    MC075 - MCP-4 Control Unit Section 5 - Operation Scanner and Trigger Status The number of pulses per product length. This number is helpful in setting up the Ratio Compensation. The scanner/trigger information screen displays the scanner and trigger settings. Version Information The version information screen displays the CPU, the Logic (PLD), and the Timer (TPU) software version information.

  • Page 66: Job Button

    Section 5 - Operation MC075 - MCP-4 Control Unit The Job Save/Recall Mode allows the MCP-4 Control Unit to save and recall Job Button up to 100 different jobs for fast programming. (All Applications) Load - Load - Load - Load a previously saved job. Load - Load - Load a Job...

  • Page 67: Save A Job

    MC075 - MCP-4 Control Unit Section 5 - Operation Save a Job Save - Save - Save - Save - Save all settings under a job number. Save - Press the Right Arrow Button to highlight “Save” and then press the OK Button.

  • Page 68: Section 6 - Maintenance

    SECTION 6 - MAINTENANCE SECTION 6 - MAINTENANCE SECTION 6 - MAINTENANCE SECTION 6 - MAINTENANCE SECTION 6 - MAINTENANCE This section contains maintenance procedures for the Valco MCP-4 Control. A regular maintenance program helps ensure longer life and efficient operation of your system.

  • Page 69: Flushing The Glue System

    Section 6 - Maintenance MC075 - MCP-4 Control Unit If the system is idle for 30 days or longer, follow these steps: Performing Downtime Maintenance - Continued Flush the entire glue supply system (including the pump or tank) with clean water (see Flushing the Glue System in this section). To flush the glue system, follow these steps: Flushing the Follow the procedures for your system.

  • Page 70: Lubricating The System

    MC075 - MCP-4 Control Unit Section 6 - Maintenance To lubricate the system, follow these steps: Lubricating Use lithium grease on all machined threads and fittings when the System servicing the system. Grease quick-disconnect fittings frequently to prevent dried glue from causing excessive wear.

  • Page 71: Section 7 - Specifications

    SECTION 7 - SPECIFICATIONS SECTION 7 - SPECIFICATIONS SECTION 7 - SPECIFICATIONS SECTION 7 - SPECIFICATIONS SECTION 7 - SPECIFICATIONS Item MCP-4 Unit MCP-4P MCP-4P MCP-4F (074xx037 & (074xx041) (074xx040) (074xx039) 074xx038) Height: 4.33" Height: 9.66" Height: 9.66" Height: 9.66" Control (110 mm) (245 mm)

  • Page 72: Section 8 - Part Number List

    SECTION 8 - PART NUMBER LIST SECTION 8 - PART NUMBER LIST SECTION 8 - PART NUMBER LIST SECTION 8 - PART NUMBER LIST SECTION 8 - PART NUMBER LIST To order parts, please contact your closest Valco office by mail, phone, or How to Order Email: Parts...
  • Page 73 Section 8 - Part Number List MC075 - MCP-4 Control Unit MCP-4 Part Number Description without EPC 137xx012 MCP-4 Front Panel Assembly 085xx017 Fuse, 2 Amp Slo/Blo, Power Entry (074xx037) 091xx274 Bumper Foot 085xx220 2A Mini Fuse, PCB Main Board Front Panel Assembly Bumper Foot (4) Valco Cincinnati, Inc.
  • Page 74 MC075 - MCP-4 Control Unit Section 8 - Part Number List Part Number Description MCP-4 with 137xx012 MCP-4 Front Panel Assembly 085xx017 Fuse, 2 Amp Slo/Blo, Power Entry (074xx038) 091xx274 Bumper Foot 085xx220 2A Mini Fuse, PCB Main Board 753xx436 Manifold Assembly, MCP-4 0-10V 2A Power Entry Fuse (2) 24v DC Power...

  • Page 75: Mcp-4P Unit - 24Vdc (074Xx041)

    Section 8 - Part Number List MC075 - MCP-4 Control Unit MCP-4P Unit - * ATTACH GASKET TO 24VDC BACKSIDE OF TOUCHSCREEN #8 BEFORE ASSEMBLY. (074xx041) CONNECT DISPLAY RIBBON CABLE (ITEM #45) CONNECT OVERLAY RIBBON CABLE (ITEM #37) GASKET TO BE FLUSH ATTACH COVER SO THAT WITH BOTTOM OF GASKET SURFACE OF COVER...
  • Page 76 MC075 - MCP-4 Control Unit Section 8 - Part Number List MCP-4P Unit - 24VDC (074xx041) - Continued 4.19 [106.3 mm] REF. MUST COMPRESS GASKET TO ALIGN MOUNTING HOLES Valco Cincinnati, Inc.
  • Page 77 Section 8 - Part Number List MC075 - MCP-4 Control Unit MCP-4P Unit - 24VDC (074xx041) 11.12 [282.4 mm] REF. - Continued 9.66 [245.4 mm] REF. ATTACH GASKET TO INSIDE OF ACCESS COVER #1 BEFORE ASSEMBLY. APPLY LIGHT COAT OF LITHIUM GREASE TO PLUG BEFORE ASS'Y.
  • Page 78 MC075 - MCP-4 Control Unit Section 8 - Part Number List Item Description Part Number Quantity MCP-4P Unit - 24VDC (074xx041) - Continued Access Cover 026xx178 Mounting panel 026xx177 PCB, Ext EPC, CAN 151xx625 Cord Grip 066xx160 Flat Washer 784xx435 Overlay 782xx127 Display, Yellow Graphic...

  • Page 79: Mcp-4P Unit - 115/230Vac (074Xx040)

    Section 8 - Part Number List MC075 - MCP-4 Control Unit MCP-4P Unit - 115/230VAC (074xx040) CENTER LABEL ON SIDE OF POWER SUPPLY ENCLOSURE. 6.69 [169.8 mm] ATTACH MARKER STRIP LABEL & CONNECT WIRES FROM TRANSFORMER (ITEM #21) #1 = BLUE WIRE #2 = YELLOW WIRE #4 = GREEN WIRE #5 = ORANGE WIRE...
  • Page 80 MC075 - MCP-4 Control Unit Section 8 - Part Number List MCP-4P Unit - 115/230VAC (074xx040) - Continued CONNECT DISPLAY RIBBON CABLE (ITEM#68) CONNECT OVERLAY RIBBON CABLE (ITEM #41) CONNECT EXTERNAL EPC CABLE (ITEM #48) "X" CONNECT PUMP CABLE (ITEM #49) GASKET TO BE FLUSH WITH BOTTOM OF MOUNTING PANEL...
  • Page 81 Section 8 - Part Number List MC075 - MCP-4 Control Unit 11.12 [282.4 mm] MCP-4P Unit - 115/230VAC (074xx040) - Continued 9.66 [245.4 mm] "Y" SECTION F-F SCALE 1 / 2 8-10 Valco Cincinnati, Inc.
  • Page 82 MC075 - MCP-4 Control Unit Section 8 - Part Number List Item Description Part Number Quantity MCP-4P Unit - 115/230VAC (074xx040) - Continued Access Cover Assy, MCP-4P 026xx178 Mounting Panel 026xx173 PCB Assy, MCP-4, w/ext EPC 151xx625 Cable Assy 029xx317 Flat Washer 784xx435 Overlay, MCP-4 Front Panel...
  • Page 83 Section 8 - Part Number List MC075 - MCP-4 Control Unit Item Description Part Number Quantity MCP-4P Unit - 115/230VAC (074xx040) - Continued Screw 798xx906 Split Lock Washer 798xx728 Screw 784xx985 Cable Assembly 033xx164 Cover Plate, no EPC 781xx298 Spacer 091xx599 Screw 784xx347...

  • Page 84: Mcp-4F Unit - 115/230Vac (074Xx039)

    MC075 - MCP-4 Control Unit Section 8 - Part Number List MCP-4F Unit - 115/230VAC (074xx039) 6.69 [169.8 mm] .175 [4.45 mm] COMPRESSED GASKET THICKNESS "Z" Valco Cincinnati, Inc. 8-13...
  • Page 85 Section 8 - Part Number List MC075 - MCP-4 Control Unit 11.12 [282.4 mm] REF. MCP-4F Unit - 115/230VAC (074xx039) - Continued 9.66 [245.4 mm] ATTACH MARKER STRIP LABEL & CONNECT WIRES FROM TRANSFORMER (ITEM #21). #1 = BLUE WIRE #2 = YELLOW WIRE #4 = GREEN WIRE #5 = ORANGE WIRE...
  • Page 86 MC075 - MCP-4 Control Unit Section 8 - Part Number List Item Description Part Number Quantity MCP-4F Unit - 115/230VAC (074xx039) - Continued Access Cover; MCP-4F 026xx185 Mounting Panel 026xx173 PCB Assy, MCP-4, w/ext EPC 151xx625 Cable Assy 029xx317 Flat Washer 784xx435 Overlay, MCP-4 Front Panel 782xx127...
  • Page 87 Section 8 - Part Number List MC075 - MCP-4 Control Unit Item Description Part Number Quantity MCP-4F Unit - 115/230VAC (074xx039) - Continued Split Lock Washer 798xx728 Screw 784xx985 Ribbon Cable 033xx164 Spacer 091xx599 Screw 784xx347 Mounting Foot 582xx848 Screw 784xx051 Cable Assy, EPC 029xx385...

  • Page 88: Glue System Layout With Mcp-4

    MC075 - MCP-4 Control Unit Section 8 - Part Number List Glue System Layout with MCP-4 Valco Cincinnati, Inc. 8-17...

  • Page 89: Core Winding System With Mcp-4

    Section 8 - Part Number List MC075 - MCP-4 Control Unit Core Winding System with MCP-4 8-18 Valco Cincinnati, Inc.

  • Page 90: Section 9 - Warranty

    SECTION 9 - WARRANTY SECTION 9 - WARRANTY SECTION 9 - WARRANTY SECTION 9 - WARRANTY SECTION 9 - WARRANTY Valco Cincinnati, Inc. warrants its equipment worldwide against defects in material and workmanship as outlined in this section. Hoses, Valves, All components are warranted for a period of six (6) months from the date of shipment by Valco Cincinnati, Inc.

  • Page 91: Section 10 - Service

    SECTION 10 - SERVICE SECTION 10 - SERVICE SECTION 10 - SERVICE SECTION 10 - SERVICE SECTION 10 - SERVICE If a problem with your system persists, contact a Valco Cincinnati Technical Support representative. If your need is urgent, we encourage you to contact our corporate office in Cincinnati, Ohio, U.S.A.

  • Page 92: Appendix A - Job Charts

    APPENDIX A - JOB CHARTS APPENDIX A - JOB CHARTS APPENDIX A - JOB CHARTS APPENDIX A - JOB CHARTS APPENDIX A - JOB CHARTS Use the following tables to record saved jobs for quick reference and to prevent duplication/erasure of important job information.
  • Page 93 Appendix A - Job Charts MC075 - MCP-4 Control Unit Job Number Job Name Description Valco Cincinnati, Inc.

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