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Valco baby MCP-25 Manual

2 encoders, 6 scanners
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MCP-25 Control
MCP-25 Control
MCP-25 Control
MCP-25 Control
MCP-25 Control
(2 Encoders, 6 Scanners)
(2 Encoders, 6 Scanners)
(2 Encoders, 6 Scanners)
(2 Encoders, 6 Scanners)
(2 Encoders, 6 Scanners)
Manual Number:
Revision Date:
Software Version:
MC054
5/2013
C074 05/02/13

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Summary of Contents for Valco baby MCP-25

  • Page 1 MCP-25 Control MCP-25 Control MCP-25 Control MCP-25 Control MCP-25 Control (2 Encoders, 6 Scanners) (2 Encoders, 6 Scanners) (2 Encoders, 6 Scanners) (2 Encoders, 6 Scanners) (2 Encoders, 6 Scanners) Manual Number: MC054 Revision Date: 5/2013 Software Version: C074 05/02/13...
  • Page 2 © 2013 Valco Cincinnati, Inc. All Rights Reserved This manual is provided with the MCP-25 Control (2 Encoders, 6 Scanners) and may be used only in accordance with the terms of purchase. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, recording, or otherwise, without the prior written permission of Valco Cincinnati, Inc.
  • Page 3 Declaration of Conformity Declaration of Conformity Declaration of Conformity Declaration of Conformity Declaration of Conformity (According to EN 45014) M anufacturer: Valco Melton A div ision of Valco Cincin nati, Inco rporated 4 11 Circle Free wa y Driv e Cincin nati, OH 452 46 Autho rized Re pres enta tiv es in Valco Cincinna ti, Ltd.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Section 1 - Introduction..........1-1 About this Manual ..................1-1 Description of the MCP-25 Control ............1-1 Section 2 - Safety and Use ..........2-1 Read Thoroughly Before Handling Equipment ........2-1 Symbols ...................... 2-1 Owner Responsibilities................
  • Page 5 Section 6 - Menu Overview..........6-1 Introduction ....................6-1 Initial Screen ....................6-1 Initial Screen Function Keys ............6-1 Overview of MCP-25 Menus ..............6-2 Section 7 - Operation ............7-1 Introduction ....................7-1 Creating a New Job ..................7-1 Adjustments ....................
  • Page 6 MC054 - MCP-25 Control Table of Contents Selecting a Mode ..................9-6 Entering/Editing a Glue Pattern ..............9-7 Deleting a Glue Pattern ................9-8 Automatic Gluing Function ..............9-10 Section 10 - Glue Pressure Edit ........10-1 Introduction ....................10-1 Glue Pressure Edit Parameters ...............
  • Page 7 Section 15 - Specifications........... 15-1 Introduction ....................15-1 Section 16 - Part Number List ........16-1 How to Order Parts .................. 16-1 MCP-25 Parts List ..................16-2 Spare Parts ....................16-4 Section 17 - Warranty ............ 17-1 Warranty Information ................17-1 Cold Glue Equipment and Electronic Controls ......

  • Page 8: Section 1 - Introduction

    Valco Cincinnati has prepared this manual as an aid for installing, operating, About this and servicing the MCP-25 control. It also contains a list of part numbers for replacement parts. If you need more information, please contact your Valco Manual Cincinnati representative.

  • Page 9: Description Of The Mcp-25 Control

    Section 1 - Introduction MC054 - MCP-25 Control Description of the MCP-25 Control - Continued Figure 1-1. Rack-Mount Enclosure with Field-Wireable Back Panel Figure 1-2. Rack-Mount Enclosure with Connector Back Panel ValcoMelton...
  • Page 10 MC054 - MCP-25 Control Section 1 - Introduction Description of the MCP-25 Control - Continued Figure 1-3.Vertical-Mount Enclosure Figure 1-4. Horizontal-Mount Enclosure ValcoMelton...
  • Page 11 Section 1 - Introduction MC054 - MCP-25 Control Description of the MCP-25 Control - Continued Figure 1-5.Bopla Cabinet ValcoMelton...

  • Page 12: Section 2 - Safety And Use

    SECTION 2 - SAFETY AND USE SECTION 2 - SAFETY AND USE SECTION 2 - SAFETY AND USE SECTION 2 - SAFETY AND USE SECTION 2 - SAFETY AND USE Warning! Warning! Warning! Warning! Warning! Read and follow all safety precautions, warnings, Read cautions, and other recommendations in this manual.
  • Page 13 Section 2 - Safety and Use MC054 - MCP-25 Control This symbol indicates the need to Unplug/Disconnect All Power Unplug/Disconnect All Power Unplug/Disconnect All Power Unplug/Disconnect All Power Symbols - Continued Unplug/Disconnect All Power Sources Sources Sources Sources Sources and to let them de-energize before attempting any type of work or maintenance.

  • Page 14: Owner Responsibilities

    MC054 - MCP-25 Control Section 2 - Safety and Use The owner of the equipment is under obligation to manage all safety Owner information. Some examples include: Responsibilities • Examine all safety materials and documents as well as jurisdictional laws and make certain all laws, recommendations, and other safety/hazard laws, certification requirements, training, and instructions are followed and kept current.

  • Page 15: Limitations Of Use

    Section 2 - Safety and Use MC054 - MCP-25 Control Read this document and all information regarding the equipment before Limitations of handling the equipment. The intended use of the equipment is stated in Section 1 of this manual. Do not use this equipment for anything other than its intended use. Do not modify, change, or alter the equipment in any way.

  • Page 16: Shut Down Safety Information

    MC054 - MCP-25 Control Section 2 - Safety and Use Valco Melton hot melt units, cold glue units, controllers, inspection systems Shut Down and all related accessories have the following universal safety precautions (this is not intended to be an exhaustive list; follow all instructions and safety...

  • Page 17: Hot-Melt-Specific, General Safety Information

    Section 2 - Safety and Use MC054 - MCP-25 Control Valco Melton hot melt units have the following universal safety precautions in in in in in Hot-Melt- addition to all other universal precautions previously mentioned addition to all other universal precautions previously mentioned...

  • Page 18: What To Do If Contact With Hot Adhesive Occurs

    MC054 - MCP-25 Control Section 2 - Safety and Use If hot adhesive comes in contact with the skin, , , , , do the following: What to Do if Contact Warning! Warning! Warning! Do not attempt to remove heated hot melt adhesive from...

  • Page 19: What To Do If Adhesive-Related Fire Or Explosion Occurs

    Section 2 - Safety and Use MC054 - MCP-25 Control During the heating and melting process, the surface of the adhesive will be What to Do if exposed to air. The mixture of polymer fumes and air can catch fire if the hot melt is overheated.

  • Page 20: Hose Safety Information

    MC054 - MCP-25 Control Section 2 - Safety and Use Hose Safety Do not Do not Do not use bindings, wire ties, or unapproved Do not Do not Information fasteners around the hoses. Do use approved wrapping (P/N KAP0434), making sure the wrapping is slightly snug but not tight.
  • Page 21 Section 2 - Safety and Use MC054 - MCP-25 Control Hose Safety Information - Continued Do not Do not Do not Do not Do not allow hoses to rub against objects or to come into contact with sharp edges or points.

  • Page 22: Section 3 - General Wiring Guidelines

    SECTION 3 - GENERAL WIRING GUIDELINES SECTION 3 - GENERAL WIRING GUIDELINES SECTION 3 - GENERAL WIRING GUIDELINES SECTION 3 - GENERAL WIRING GUIDELINES SECTION 3 - GENERAL WIRING GUIDELINES Warning! Warning! Warning! Warning! Warning! Electrical installation should be accomplished only by Routing Low- experienced service personnel! Otherwise, death, personal injury, or equipment damage could occur.

  • Page 23: Section 4 - Basic Features

    SECTION 4 - BASIC FEATURES SECTION 4 - BASIC FEATURES SECTION 4 - BASIC FEATURES SECTION 4 - BASIC FEATURES SECTION 4 - BASIC FEATURES This section describes the basic features of the MCP-25. Introduction Front Panel Features Figure 4-1. Front Panel Features...

  • Page 24: Description Of Front-Panel Features

    Section 4 - Basic Features MC054 - MCP-25 Control Description of 1 1 1 1 1 Valve on/off LEDs Valve on/off LEDs Valve on/off LEDs Valve on/off LEDs Valve on/off LEDs Front-Panel The LED next to the valve number illuminates when the valve is open.
  • Page 25 MC054 - MCP-25 Control Section 4 - Basic Features Description of Front-Panel Features - Continued Job-Management Menu Inspection Menu Glue-Pattern-Edit Menu Setup Menu Glue-Pressure-Edit Menu Diagnostic Menu The main menu buttons are active in all menus. You can switch to another main menu at any time.
  • Page 26 Section 4 - Basic Features MC054 - MCP-25 Control 12 Internal supply voltage LEDs (5VDC and 24VDC) 12 Internal supply voltage LEDs (5VDC and 24VDC) 12 Internal supply voltage LEDs (5VDC and 24VDC) 12 Internal supply voltage LEDs (5VDC and 24VDC)

  • Page 27: Back-Panel Features Of Field-Wireable Control

    MC054 - MCP-25 Control Section 4 - Basic Features Encoder connections (maximum of 2) Encoder connections (maximum of 2) Encoder connections (maximum of 2) Encoder connections (maximum of 2) Encoder connections (maximum of 2) Back-Panel Features of Field- 24 volt...
  • Page 28 Section 4 - Basic Features MC054 - MCP-25 Control Power input (rack-mount version) and fuse holder Power input (rack-mount version) and fuse holder Power input (rack-mount version) and fuse holder Power input (rack-mount version) and fuse holder Power input (rack-mount version) and fuse holder...
  • Page 29 MC054 - MCP-25 Control Section 4 - Basic Features Back Panel Features of Control with Connector Backpanel Figure 4-3. Back-Panel Features COM 1 COM 1 COM 1 COM 1 COM 1 Serial interface (Option: RS232, RS485, or current loop) COM 2...

  • Page 30: Back Panel Features Of Control With Connector Backpanel

    Section 4 - Basic Features MC054 - MCP-25 Control Encoder connections (maximum of 2) Encoder connections (maximum of 2) Encoder connections (maximum of 2) Encoder connections (maximum of 2) Encoder connections (maximum of 2) Back Panel Features of Control with Connector Backpanel -...

  • Page 31: Section 5 - Installation

    The main power supply must be either 115/230VAC, 50/60 Hz, 6.3A. The 155/230VAC power requirement is field-selectable. The power-entry module accepts a standard IEC power cord, which is supplied. To connect the main power supply to the MCP-25 control, follow these steps: Connecting the Main Power Supply...
  • Page 32 Caution! Caution! Caution! Caution! Caution! The MCP-25 uses a 6.3A, 250V, SLO-BLO standard Connecting the Main Power Supply fuse for 115V operation and 230V operation. No other - Continued type of fuse should be used. OTHERWISE, DAMAGE TO EQUIPMENT COULD OCCUR.
  • Page 33 MC054 - MCP-25 Control Section 5 - Installation Connecting the Main Power Supply - Continued Wire Function International Line-Cord Color North-American Line-Cord Color Line Voltage Brown Black Neutral Blue White Protective Earth Green/Yellow Green fuse drawer power -cord fuse connector...
  • Page 34 Section 5 - Installation MC054 - MCP-25 Control The powerup-selection switch is located on the power-supply board (Figure 5-3), and can be set to either standby mode standby mode standby mode standby mode standby mode or direct-on mode direct-on mode...

  • Page 35: Scanner Installation

    MC054 - MCP-25 Control Section 5 - Installation The product scanner should be installed to detect the leading edge of the Scanner carton. Up to six product scanners can be installed. The spacing between scanner and valve should not be too small. For example, the spacing for a...

  • Page 36: Encoder Installation

    Section 5 - Installation MC054 - MCP-25 Control Up to two encoders can be installed. A 1:1 ratio (1 impluse = 1 mm) between Encoder product travel and encoder impulse output is preferred. A ratio of less than 1:1 (1 impulse = more than 1 mm) should not be used because it will be less Installation accurate.
  • Page 37 MC054 - MCP-25 Control Section 5 - Installation The following formula can be used to determine the correct combination of Gear-Driven Encoder gear teeth and encoder for approximately 100 pulse per inch (25.4 mm): Teeth-S x Counts = Pulses per inch (25.4 mm) of travel...

  • Page 38: Electrical Installation Of The Encoders

    Section 5 - Installation MC054 - MCP-25 Control Gear-Driven Encoder - Continued Figure 5-7. Typical Installation of a Gear-Driven Encoder Supply voltage is15VDC or 24VDC, depending on rear panel connections. Electrical Installation See Figures 5-7 and 5-8 for wiring information. The following minimum signal...
  • Page 39 MC054 - MCP-25 Control Section 5 - Installation Electrical Installation of the Encoders - Continued z.B : TYP 85 HOHNER VCE250 VLD250 VCE500 VLD500 VCE1000 VLD1000 VLD250 VLD500 VLD1000 VALCO VALCO Figure 5-7. Wiring Diagram for Type 85, VCE, and VLD Encoders Encoder Output Signals Figure 5-6.

  • Page 40: Valve Installation

    Section 5 - Installation MC054 - MCP-25 Control Valve Installation Install the valves in the appropriate locations. (Locations and number of Mechanical valves will vary depending upon the system.) Installation of the Valves The maximum power per valve driver is 65 watts. The maximum unit power is Electrical Installation 160 watts (with standard main power supply).

  • Page 41: Low-Level-Detector Installation

    MC054 - MCP-25 Control Section 5 - Installation Low-Level- If a low-level detector is connected to the MCP-25, an on-screen message will appear if the glue level is too low, and the alarm-signal contact will Detector activate an external alarm if an external alarm is connected.

  • Page 42: Pressure Transducer Installation

    Section 5 - Installation MC054 - MCP-25 Control Pressure Transducer Installation To install the pressure transducer, follow these steps: Mechanical Apply Perma-Lok LH150 to all pipe-thread connections. Installation of the Pressure Caution! Caution! Caution! Caution! Caution! Do not use Teflon tape on pipe-thread connections.
  • Page 43 MC054 - MCP-25 Control Section 5 - Installation Electrical Installation of the Pressure Transducers - Continued see “current” and “voltage” details in Figure 5-11 Figure 5-12. I-O Board ValcoMelton 5-13...
  • Page 44 Section 5 - Installation MC054 - MCP-25 Control Electrical Installation of the Pressure Transducers - Continued 5-14 ValcoMelton...
  • Page 45 MC054 - MCP-25 Control Section 5 - Installation Electrical Installation of the Pressure Transducers - Continued ValcoMelton 5-15...
  • Page 46 Section 5 - Installation MC054 - MCP-25 Control Electrical Installation of the Pressure Transducers - Continued 5-16 ValcoMelton...
  • Page 47 MC054 - MCP-25 Control Section 5 - Installation Electrical Installation of the Pressure Transducers - Continued ValcoMelton 5-17...

  • Page 48: Section 6 - Menu Overview

    Initial Screen the initial screen (Figure 6-1) to appear. The initial screen displays the Valco logo. When the “power” button is turned on, the MCP-25 is ready to run the job that was operating when the power was turned off.

  • Page 49: Overview Of Mcp-25 Menus

    Section 6 - Menu Overview MC054 - MCP-25 Control The MCP-25 contains six additional menu screens, which allow various Overview of actions to be taken (for detailed information about these menus, read the next six sections of this manual): MCP-25...
  • Page 50 MC054 - MCP-25 Control Section 6 - Menu Overview Overview of MCP-25 Menus - Continued Glue-Pattern-Edit Menu Glue-Pattern-Edit Menu Glue-Pattern-Edit Menu Glue-Pattern-Edit Menu Glue-Pattern-Edit Menu • Delete a glue pattern • Copy a glue pattern • Cell-to-gun distance • Glue pattern repeat factor •...
  • Page 51 Section 6 - Menu Overview MC054 - MCP-25 Control Overview of MCP-25 Menus - Continued Diagnostic Menu Diagnostic Menu Diagnostic Menu Diagnostic Menu Diagnostic Menu • Display of the current unit parameters • Printout of the protocol of the current job and unit setup data •...

  • Page 52: Section 7 - Operation

    SECTION 7 - OPERATION SECTION 7 - OPERATION SECTION 7 - OPERATION SECTION 7 - OPERATION This section contains operation procedures for the MCP-25 control. Introduction To create a new job, follow these steps: Creating a After the unit has been turned on, use either the F1 or the F2 New Job button to adjust the contrast of the screen.
  • Page 53 Section 7 - Operation MC054 - MCP-25 Control Enter the repeat factor: Creating a New Job - Continued The repeat factor is the number of identical, consecutive glue patterns to be applied (based on the first glue pattern). Enter “1” for one pattern or multiple patterns of different lengths.
  • Page 54 Operate the parent machine at slow speed (under 10 meters/minute). Press F5 (Learn). The pressure points between the minimum and maximum pressure will automatically be completed by the MCP-25. 11. Save the job: Press the job-management menu icon button. Press the “Save” button.

  • Page 55: Adjustments

    Volume minute). Press the mode button ( ) on the front panel of the MCP-25. Using the front-panel valve-selection keypad, activate glue valve Observe the glue volume on the product. Using the scroll buttons on the right side of the display, increase or decrease the glue volume by adjusting the pressure values in the pressure table.
  • Page 56 MC054 - MCP-25 Control Section 7 - Operation Compare the measurements with the values displayed in the Adjusting the Glue Pattern Position glue-pattern-edit menu and with the previous pattern. - Continued Delay: Delay: Delay: Delay: Delay: If the start of the glue pattern begins later than the value seen in the glue pattern edit menu, increase the “Ton”...

  • Page 57: Section 8 - Setup Menu

    SECTION 8 - SETUP MENU SECTION 8 - SETUP MENU SECTION 8 - SETUP MENU SECTION 8 - SETUP MENU SECTION 8 - SETUP MENU To access the setup menu, follow these steps: Introduction Press the setup-menu icon button (Figure 8-1). The “Enter PIN Code:” message displays (Figure 8- The control is delivered with a PIN code of “123”.

  • Page 58: Valve Configuration

    Section 8 - Setup Menu MC054 - MCP-25 Control To configure a valve, follow these steps: Valve Select a valve type from the valve-type Configuration parameters table in this section. Move the cursor to the “type” column (Figure 8-4). Using the numeric keypad, type the code number of the selected valve (or use the scroll buttons to select a valve type.)

  • Page 59: Valve Configuration Parameters

    MC054 - MCP-25 Control Section 8 - Setup Menu Valve c o n f i g u r a t i o n Va l ve o u tp ut s : 4 Valve Type Toff Tmin Enc Vmin [ms]...

  • Page 60: Valve-Type Parameters

    Section 8 - Setup Menu MC054 - MCP-25 Control Valve-Type Parameters Code # Valve Type Specification Ton (ms) Toff (ms) tmin (ms) 300-E Electric glue valve, non-contact, 12VDC 400E/EC Electric glue valve, non-contact/contact, 12VDC Electric glue valve, no extension, 12VDC 585/2 Electric glue valve, 2"...

  • Page 61: Pressure Transducer Configuration

    MC054 - MCP-25 Control Section 8 - Setup Menu To configure the pressure transducer, follow these steps: Pressure Press F1 (Pres.). The pressure-transducer-configuration menu Transducer displays (Figure 8-6). Configuration Using the arrow keys, move the cursor to the parameter that you want to change.

  • Page 62: Pressure

    Section 8 - Setup Menu MC054 - MCP-25 Control Transducer c o n f i g u r a t i o n Pressure t-Bypass V-Bypass [m/min ] 0001 0001 Transducer Valve Enc.1 Enc.2 Clock Langua. Configuration Parameters Nr Nr Nr Nr —...

  • Page 63: Encoder Configuration

    MC054 - MCP-25 Control Section 8 - Setup Menu To configure the encoder, follow these steps: Encoder Press the either F2 (Enc.1) or F3 (Enc.2) (Figure 8-7). The Configuration encoder-configuration menu screen displays (Figure 8-8). Using the arrow keys, move the cursor to the parameter that you want to change.

  • Page 64: Encoder Configuration Parameters

    (Optimum: 1 impulse = 1 mm or 1/100 inch of product travel) Changing this setting may alter the maximum speed capacity and resolution of the MCP-25. (If this value is changed, turn the unit off and then on again to activate the change.) The ratio should be as close to 1:1 as possible.
  • Page 65 MC054 - MCP-25 Control Section 8 - Setup Menu Z-signal (start signal) Z-signal (start signal) Z-signal (start signal) Z-signal (start signal) — Allows encoder to be used as a start signal instead Z-signal (start signal) Encoder Configuration Parameters of scanner 5 (scanner 6 for encoder 2). The Z-signal function requires a 1:1 - Continued encoder ratio.

  • Page 66: Programming Time, Date, And Pin Code

    Section 8 - Setup Menu MC054 - MCP-25 Control To program time, date, and PIN code, follow these steps: Programming Press F4 (Clock). The “Time/Date/Set PIN” configuration screen Time, displays (Figure 8-9). Date, and PIN Using the arrow keys, move the cursor to the “New time” field.

  • Page 67: Selecting Language, Country Code, Date Format, And Unit Of Masurement

    MC054 - MCP-25 Control Section 8 - Setup Menu To select language, country code, date format, and length unit, follow these Selecting steps: Language, Press F5 (Langua.). The language-configuration screen displays (Figure 8-10). Country Code, Date The current active parameters are marked with [ X ].
  • Page 68 SECTION 9 - GLUE PATTERN EDIT MENU SECTION 9 - GLUE PATTERN EDIT MENU SECTION 9 - GLUE PATTERN EDIT MENU SECTION 9 - GLUE PATTERN EDIT MENU SECTION 9 - GLUE PATTERN EDIT MENU The glue-pattern-edit menu allows you to edit glue patterns. To access the Introduction glue-pattern-edit menu, follow this step: Press the glue-pattern-edit icon button (Figure 9-1).The glue-...

  • Page 69: Section 9 - Glue Pattern Edit Menu

    Section 9 - Glue Pattern Edit Menu MC054 - MCP-25 Control There are four types of modes: Types of Mode 0—Standard Mode Mode 0—Standard Mode Mode 0—Standard Mode • Mode 0—Standard Mode Mode 0—Standard Mode Standard mode contains programmable glue patterns.
  • Page 70 Enter the distance between the glue valve’s nozzle opening and the middle of the scanner. Enter this value in millimeters or 1/100 inches depending on the setup of your MCP-25 (see Section 8 — Setup Menu ). Maximum distance = 19999 mm or 199.99 inches.
  • Page 71 Section 9 - Glue Pattern Edit Menu MC054 - MCP-25 Control If repeat factor = 2 to 99 If repeat factor = 2 to 99 If repeat factor = 2 to 99 If repeat factor = 2 to 99 If repeat factor = 2 to 99 , the complete glue pattern will be applied by the...

  • Page 72: Glue-Pattern-Example (Standard Mode)

    MC054 - MCP-25 Control Section 9 - Glue Pattern Edit Menu Glue-Pattern- Example (Standard Mode) Channel (Valve) 1 Channel (Valve) 2 Job: [mm] Job: [mm] 00 119 Repeat factor = 03 00 065 Repeat factor = 01 L o c k o ut = 0 0 0 0 00...

  • Page 73: Selecting A Mode

    Section 9 - Glue Pattern Edit Menu MC054 - MCP-25 Control To select a mode, follow these steps: Selecting a In the glue-pattern-edit menu, move the cursor onto the word Mode “MODE” in the lower right corner of the screen (Figure 9-4).

  • Page 74: Entering/Editing A Glue Pattern

    MC054 - MCP-25 Control Section 9 - Glue Pattern Edit Menu Selecting a Mode - Continued Job: [mm] 0 0 0 00 Repeat factor = 01 L o c k o u t = 0 0 0 0 0 0...

  • Page 75: Deleting A Glue Pattern

    Section 9 - Glue Pattern Edit Menu MC054 - MCP-25 Control Entering/Editing Job: [mm] a Glue Pattern - Continued Repeat factor = 01 0 0 0 00 L o c k o u t = 0 0 0 0 0 0...
  • Page 76 MC054 - MCP-25 Control Section 9 - Glue Pattern Edit Menu Deleting a Glue Pattern - Job: [mm] Continued Repeat factor = 01 0 0 00 0 L o c ko u t = 0 0 0 00 0 0 0 00 0...

  • Page 77: Automatic Gluing Function

    Section 9 - Glue Pattern Edit Menu MC054 - MCP-25 Control Copying a Glue Pattern - Job: [mm] Continued 0 0 00 0 L o c k o u t = 0 0 0 0 0 0 0 0 00 0...
  • Page 78 MC054 - MCP-25 Control Section 9 - Glue Pattern Edit Menu Press the ENTER button. Automatic Gluing Function - Continued Use the arrow keys to move the cursor to the End Gap field. Use the numeric keypad or the scroll buttons (+10, +1, -1, -10) to enter a value for the end gap.

  • Page 79: Section 10 - Glue Pressure Edit

    SECTION 10 - GLUE PRESSURE EDIT SECTION 10 - GLUE PRESSURE EDIT SECTION 10 - GLUE PRESSURE EDIT SECTION 10 - GLUE PRESSURE EDIT SECTION 10 - GLUE PRESSURE EDIT The glue-pressure-edit menu allows you to program the percentage glue- Introduction pressure curve.

  • Page 80: Glue Pressure Edit Parameters

    Section 10 - Glue Pressure Edit MC054 - MCP-25 Control Glue Pressure Edit Parameters 5 5 5 5 5 1 1 1 1 1 Pressure-Transducer Number Pressure-Transducer Number Pressure-Transducer Number Pressure-Transducer Number Pressure-Transducer Number Pressing F1 ( ) selects either pressure This field contains the number of the selected transducer 1 or pressure transducer 2.

  • Page 81: Creating A Glue Pressure Curve

    MC054 - MCP-25 Control Section 10 - Glue Pressure Edit To create a glue-pressure curve, follow these steps: Creating a Press the F1 button to select the pressure transducer (1 or 2) that Glue you want to program. The selected pressure-transducer number...

  • Page 82: Examples Of Glue Pressure Values

    Data Manually Operate the parent machine at the slowest (minimum) production speed. Read the speed setting in the display of the MCP-25. The speed can be seen in the diagnostic menu. If no values are entered in the glue pressure curve, the control provides values for the minimum and maximum speed of the parent machine.
  • Page 83 MC054 - MCP-25 Control Section 10 - Glue Pressure Edit The value must be entered in either Entering the Glue Pressure Data meters per minute or feet per minute, Manually - Contined depending on the unit of measure selected in the Setup menu.

  • Page 84: Entering The Glue Pressure Data With The Learn Function

    Section 10 - Glue Pressure Edit MC054 - MCP-25 Control The learn function allows you to import the current parent-machine speed and Entering the corresponding glue-pressure values into the glue-pressure table. The learn function is available for the current job or when “New” is selected from the Glue Pressure job-management menu.

  • Page 85: Changing The Glue Pressure

    MC054 - MCP-25 Control Section 10 - Glue Pressure Edit To change the glue pressure, follow these steps: Changing the Using the arrow keys on the numeric keypad, move the cursor to Glue Pressure the field that you want to change (see Glue-Pressure-Edit Parameters in this section).

  • Page 86: Deleting A Current Glue Pressure Curve

    Section 10 - Glue Pressure Edit MC054 - MCP-25 Control To delete a current glue-pressure curve, follow these steps: Deleting a Using the F1 button, select the glue-pressure curve (table) that Current you want to delete. Glue Pressure The selected pressure-transducer (1 or...

  • Page 87: Section 11 - Inspection Menu

    SECTION 11 - INSPECTION MENU SECTION 11 - INSPECTION MENU SECTION 11 - INSPECTION MENU SECTION 11 - INSPECTION MENU SECTION 11 - INSPECTION MENU The inspection menu allows you to transfer the scanner lockout values to the Accessing the jam preventer.

  • Page 88: Turning The Jam Preventer Function On/Off

    Section 11 - Inspection Menu MC054 - MCP-25 Control The jam-preventer function can be turned on or off for each scanner. To turn Turning the the jam-preventer function on or off, follow these steps: Jam Preventer Using the arrow keys, move the cursor to the “Scan 1”...

  • Page 89: Jam Function Overview

    MC054 - MCP-25 Control Section 11 - Inspection Menu If the jam-preventer function is active, an on-screen message will display if a Turning the Jam Preventer jam occurs, and the alarm-signal contact will activate an external alarm if one Function On/Off - Continued is connected.

  • Page 90: Section 12 - Job Management Menu

    SECTION 12 - JOB MANAGEMENT MENU SECTION 12 - JOB MANAGEMENT MENU SECTION 12 - JOB MANAGEMENT MENU SECTION 12 - JOB MANAGEMENT MENU SECTION 12 - JOB MANAGEMENT MENU The job-management menu allows you to save the parameters of the glue Introduction patterns and the glue pressure curves.

  • Page 91: Function Keys

    Section 12 - Job Management Menu MC054 - MCP-25 Control Function Keys on Av a i l a b l e : 9 8 Jo b s 16.02.19 9 7 01: 5 7 C u r r e n t J o b : 16.01.97...

  • Page 92: Saving A Job

    MC054 - MCP-25 Control Section 12 - Job Management Menu To save the current job to memory, follow these steps: Saving a Job Press F1 (Save). If the job has already been named, the job name displays. If the current job has not yet been named, the “To save this...

  • Page 93: Loading A Job

    Section 12 - Job Management Menu MC054 - MCP-25 Control Av a i l a b l e : 9 8 Jo b s 16.02.19 9 7 01: 5 7 Saving a Job - Continued Cu r r e n t Jo b : 16.01.97...

  • Page 94: Copying A Job

    MC054 - MCP-25 Control Section 12 - Job Management Menu Press F2 (Yes) to answer yes to the “Save job?” message. The Loading a Job - Continued “ATTENTION: Overwrite current job data?” message displays. Press F2 (Yes). The current job data will be overwritten by the new information.

  • Page 95: Deleting A Job

    Section 12 - Job Management Menu MC054 - MCP-25 Control Enter a new job name. Copying a Job - Continued The job name can consist of any combination of alphanumeric characters. You use the scroll buttons to enter letters and the “-” sign and the numeric keypad to enter numbers.

  • Page 96: Go To

    MC054 - MCP-25 Control Section 12 - Job Management Menu To go to page 2 of the job-management menu, follow this step: Go to Page 2 Press F5 (>>>). The page 2 screen displays. Av a i l a b l e : 9 8 Jo b s 16.02.19 9 7...
  • Page 97 Section 12 - Job Management Menu MC054 - MCP-25 Control Press F2 (Yes). Creating a New Current Job - Continued Enter the new job name. The job name can consist of any alphanumeric characters. You use the scroll buttons to enter letters and the “-”...

  • Page 98: Editing A Job In Memory

    MC054 - MCP-25 Control Section 12 - Job Management Menu To edit a job in memory, follow these steps: Editing a Job Using the arrow keys, select the desired job from the on-screen in Memory list (Figure 12-18). Av a i l a b l e : 9 8 Jo b s 16.02.1 9 9 7...

  • Page 99: Preparing A New Job In Memory

    Section 12 - Job Management Menu MC054 - MCP-25 Control This function is used when you want to prepare a new job while the current Preparing a job is operating (for example, during product changeover) To prepare a new job in memory, follow these steps: Job In Press F3 (Prepare).

  • Page 100: Renaming A Job

    MC054 - MCP-25 Control Section 12 - Job Management Menu Preparing a New Job In Memory - Continued Job: [m/min] ma x. m i n. 0 000 0 020 0 30 0 0 00 0 0 00 0 P [%]...

  • Page 101: Go To

    To go to page 3 of the job-management menu, follow this step: Go to Page 3 Press F5 (>>>). The page-3 screen displays. The MCP-25 control with new CPU (151xx515) is equipped with 8Mbytes of Backup and Flash memory. In addition to the ability to store a program, flash memory...

  • Page 102: Back Up To Flash Memory

    MC054 - MCP-25 Control Section 12 - Job Management Menu To initiate a backup via the job-management menu, complete the following Back up to steps: Flash memory Press F5 (>>>) until the function ‘Backup’ appears above function key F1 in screen 3 of the job-management menu (see Figure 12- 25).

  • Page 103: Restore Data From Flash Memory

    Section 12 - Job Management Menu MC054 - MCP-25 Control To begin a restore via the job-management menu, complete the following Restore Data steps: from Press F5 (>>>) until the function ‘Restore’ appears above function key F2 in screen 3 of the job-management menu (see Flash memory Figure 12-27).

  • Page 104: Erase The Flash Memory

    Typically, the erase function is not needed. It is only available in the ‘Special Erase the Diagnostic Function.’ Refer to the Service Manual for MCP-25/MS and FS Controls (MC052) for information about accessing this function. When you Flash memory access the ‘Special Diagnostic Function,’...
  • Page 105 Section 12 - Job Management Menu MC054 - MCP-25 Control Erase the Flash memory - F1: Erase Data in Backup memory Continued F2: Alarm output test F3: Print error history F5: More test functions Alarm Error >>> Erase Figure 12-31.

  • Page 106: Section 13 - Diagnostic Menu

    SECTION 13 - DIAGNOSTIC MENU SECTION 13 - DIAGNOSTIC MENU SECTION 13 - DIAGNOSTIC MENU SECTION 13 - DIAGNOSTIC MENU SECTION 13 - DIAGNOSTIC MENU The diagnostic menu allows you to print a diagnostic report. Accessing the To access the diagnostic menu, follow these steps: Diagnostic Press the diagnostic icon button (Figure 13-1).

  • Page 107: Diagnostic Parameters

    Section 13 - Diagnostic Menu MC054 - MCP-25 Control Diagnostic 1 2 3 4 5 6 7 8 1 2 3 4 5 6 Parameters L L L L - - - - L L L L L L 0/ft/min...

  • Page 108: Viewing The Cpu Version Number

    MC054 - MCP-25 Control Section 13 - Diagnostic Menu To obtain the version number of the CPU, follow this step: Viewing the Press F2 (Version). The version number displays. CPU Version Number ValcoMelton 13-3...

  • Page 109: Section 14 - Troubleshooting

    SECTION 14 - TROUBLESHOOTING SECTION 14 - TROUBLESHOOTING SECTION 14 - TROUBLESHOOTING SECTION 14 - TROUBLESHOOTING SECTION 14 - TROUBLESHOOTING This section contains troubleshooting procedures for the MCP-25 control. Introduction Prob lem Pos sible Ca use Po ssib le S olution Th e valve an d 1a.
  • Page 110 Section 14 - Troubleshooting MC054 - MCP-25 Control Pro blem Po ssib le C aus e Poss ible So lutio n T he val ves a re 3a . In correct distan ce betwe en t he 3a. Ensu re t hat t he dis tance op eratin g, b ut th e va lve’s no zzle a nd the p roduct.
  • Page 111 MC054 - MCP-25 Control Section 14 - Troubleshooting Problem Possible Cause Possible Solution 5. The glue 5a. Cell-to-gun setting is 5a. Enter proper cell-to-gun setting (glue-pattern- pattern length incorrect (glue-pattern- edit menu). is correct, but edit menu). the pattern is not in the 5b.
  • Page 112 Section 14 - Troubleshooting MC054 - MCP-25 Control Prob lem Poss ible C au se Po ssib le S olution Th e valve s 7a. Inco rrec t “Vm in” 7a . Ens ure that the “ Vm in” h as be en e ntered...
  • Page 113 MC054 - MCP-25 Control Section 14 - Troubleshooting Problem Possible Cause Possible Solution 11. The front- 11a. The number of valve 11a. Call Valco (see S ection 18 - panel valve outputs in the setup menu Service for information) LEDs are red.

  • Page 114: Introduction

    SECTION 15 - SPECIFICATIONS SECTION 15 - SPECIFICATIONS SECTION 15 - SPECIFICATIONS SECTION 15 - SPECIFICATIONS SECTION 15 - SPECIFICATIONS This section contains specifications for the 6-scanner version of the MCP-25 Introduction control. Width Rack mount: 16.50" Height Rack mount: 7.875"...

  • Page 115: Section 16 - Part Number List

    SECTION 16 - PART NUMBER LIST SECTION 16 - PART NUMBER LIST SECTION 16 - PART NUMBER LIST SECTION 16 - PART NUMBER LIST SECTION 16 - PART NUMBER LIST To order parts, please contact your closest Valco office by mail, phone, or How to Order Email: Parts...

  • Page 116: Parts List

    Section 16 - Part Number List MC054 - MCP-25 Control MCP-25 Parts List Description Part Number Power cable, 110VAC 034xx020 Power cable, 220VAC 034xx021 Rear connector, 5-pole male 070xx209 Rear connector, 6-pole male 070xx265 Rear connector, 10-pole male 070xx210 Rear connector, 12-pole male...

  • Page 117: Valco Cincinnati, Inc

    MC054 - MCP-25 Control Section 16 - Part Number List MCP-25 Parts List - Continued Description Part Number Encoder cable, VDD, 16m (52 ft.) 030xx812 Encoder cable, VDD, 32m (104 ft.) 030xx813 Encoder, Type 85, 800 pulses per revolution, 12 mm bore...

  • Page 118: Spare Parts

    Section 16 - Part Number List MC054 - MCP-25 Control Spare Parts PCB assembly, back plane for valve driver and power supply 151xx506 PCB assembly, CPU 151xx515 PCB assembly, input/output 151xx483 PCB assembly, keyboard/overlay 080xx583 PCB assembly, power supply 151xx456...

  • Page 119: Section 17 - Warranty

    SECTION 17 - WARRANTY SECTION 17 - WARRANTY SECTION 17 - WARRANTY SECTION 17 - WARRANTY SECTION 17 - WARRANTY Valco Cincinnati, Inc. warrants its equipment worldwide against defects in Warranty material and workmanship as outlined in this section. Information Liability of the company is limited to repair of the product, or replacement of any part shown to be defective, and does not extend to defects caused by accidents, misuse, abuse, neglect, tampering or deterioration by corrosion.

  • Page 120: Section 18 - Service

    SECTION 18 - SERVICE SECTION 18 - SERVICE SECTION 18 - SERVICE SECTION 18 - SERVICE SECTION 18 - SERVICE If a problem with your system persists, contact a ValcoMelton Technical Support representative. If your need is urgent, we encourage you to contact our corporate office in Cincinnati, Ohio, U.S.A.

  • Page 121: Appendix A - Maintenance Procedures

    APPENDIX A - MAINTENANCE PROCEDURES APPENDIX A - MAINTENANCE PROCEDURES APPENDIX A - MAINTENANCE PROCEDURES APPENDIX A - MAINTENANCE PROCEDURES This appendix contains recommended daily, weekly, 3-month, 6-month, and Introduction 12-month maintenance procedures for the MCP-25 system. Caution! Caution! Caution! Caution! Caution! The maintenance procedures contained in this appendix are to be used for cold-glue systems only.

  • Page 122: Weekly Maintenance

    Appendix A - Maintenance Procedures MC054 - MCP-25 Control Weekly Maintenance Actions Date Shift Initials 1. Clean the glue filter thoroughly with water. 2. For electric-coil non-contact valves only— disassemble the fluid section of the glue valve, and clean the section thoroughly with water.

  • Page 123: 3-Month Maintenance

    MC054 - MCP-25 Control Appendix A - Maintenance Procedures 3-Month Maintenance Actions Date Shift Initials 1. Encoder mounting: a. Check timing belt, gear and pulley teeth, and proper timing belt tension. b. If using measuring wheel, check for wear and proper wheel tension on machine belt.

  • Page 124: 6-Month Maintenance

    Appendix A - Maintenance Procedures MC054 - MCP-25 Control 6-Month Maintenance Actions Date Shift Initials 1. Flush entire glue system, except for the central pumping system, with a vinegar and water solution (1 gallon of vinegar to 10 gallons of water).

  • Page 125: 12-Month Maintenance

    MC054 - MCP-25 Control Appendix A - Maintenance Procedures 12-Month Maintenance Actions Date Shift Initials 1. Flush the entire glue system, including the central pumping system, with a vinegar and water solution (1 gallon of vinegar to 10 gallons of water).

  • Page 126: Appendix B - Customer Parameter Values

    APPENDIX B - CUSTOMER PARAMETER VALUES APPENDIX B - CUSTOMER PARAMETER VALUES APPENDIX B - CUSTOMER PARAMETER VALUES APPENDIX B - CUSTOMER PARAMETER VALUES APPENDIX B - CUSTOMER PARAMETER VALUES Job: [m/min] m i n. ma x. + / - P [%] DELETE COPY...

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