Table of Contents
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Table of Contents
Related Manuals for InSystems Pick-to-Light Series
Summary of Contents for InSystems Pick-to-Light Series
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Page 2: Eu Declaration Of Conformity
Printed: 19.01.18 File: BA_P2L-003_V2.3_EN EU Declaration of Conformity InSystems Automation GmbH, Wagner-Régeny-Straße 16, 12489 Berlin for the devices: Pick-to-Light Sensor P2L-Sensor D003 Digital Pick-to-Light Sensor P2L-Sensor D003 Digital ESD Pick-to-Light Sensor P2L-Sensor C003 CAN Bus Pick-to-Light Sensor P2L-Sensor C003 CAN Bus ESD We herewith confirm the conformity of the above-mentioned products with European laws and standards: EU Guideline 2004/108/EG –... -
Page 3: Preliminary Remarks
– Prior to installation and use of the sensors, every user must have read these instructions. – The sensors should only be installed and adjusted (teach-in procedure) from qualified staff members. – InSystems Automation GmbH will not be responsible for damages due to improper use and settings of the sensors. -
Page 4: Table Of Contents
Available Models General remarks Initial Start-Up P2L D003 Digital P2L C003 CAN Bus Available on Request 6.3.1 Pick-2-Light-Software from InSystems for CAN sensors Settings 6.4.1 LED Brightness 6.4.2 Pick Time 6.4.3 Pick Type P2L Sensor Assembly and Coverage Area Required Tools and Assembly Material... - Page 5 Dispose of Old Devices Technical Data P2L sensors 18.1 Measurements and Elements of P2L sensors 18.1.1 P2L D003 Digital 18.1.2 P2L D003 CAN Bus InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 5-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de...
- Page 6 Picture 33: Mobile P2L station with open fronted container (LF 211 ZW PP) by SSI Schäfer Picture 34: Measurements P2L D003 Picture 35: Overview P2L digital Picture 36: Measurements P2L CAN bus Picture 37: Overview P2L CAN bus Copyright © 2018, InSystems Automation GmbH InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10...
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Page 7: Product Overview
You can read more details about the sensors in the relevant chapter. Service InSystems Automation GmbH allows a free sensor test: We provide test sensors for a functional test to your conditions. Please contact our customer service (See chapter 15.2) 3.1 Acronyms / Definitions... -
Page 8: Information To This Guide
Lists Lists are bulleted. References to Reference to numbered images are put into brackets: images [Picture 10 / 1] Position number Image number InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 8-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de... -
Page 9: Safety Remarks
4.4 Improper Use Another use as described in chapter Intended Use is considered improper. During improper use, unpredictable risks might occur. For damages after improper use, InSystems Automation GmbH declines any liability. Examples for improper use are: – Untypical use –... -
Page 10: Product Description P2L Sensor
LED. The green LED lights up on the container, from where the piece should have been taken out. Picture 1: Supply shelf InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 10-40 12489 Berlin, Germany... -
Page 11: Available Models
P2L C003 ESD Technical Data see chapter 18 5.2 General remarks Der P2L-Sensor is designed to fulfill the requirements of the protection class IP53. Picture 2: Protection class IP53 InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 11-40 12489 Berlin, Germany... - Page 12 – Do not open the casing of a P2L sensor. The device contains high-precision electronic components, which might be damaged. For damages resulting from non-compliance with the present instructions, we do not grant any warranty. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.:...
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Page 13: Initial Start-Up
PLC. A material and assembly workflow manager, the visualization of assembly steps, as well as the saving of process parameters can be performed by extra PC software. InSystems Automation GmbH offers a special software for using the CAN bus sensors with the CAN bus ... -
Page 14: Led Brightness
(DIN 6797) are required. P2L Sensor Coverage Sensor coverage reaches between 20 and 150 mm. Ideal results are reached at a distance between 20 and 100 InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10... -
Page 15: Assembly And Sensor Alignment
Possible, but more susceptible for contamination: by dirt deposit on the sensor by ambient light Picture 5: Sensor field facing upwards InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 15-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de... -
Page 16: Sensor Position On The Box
Ideal P2L Sensor Positioning Example for an ideal position of P2L sensor Picture 7: Good sensor position The range of the P2L sensor covers the whole box. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 16-40 12489 Berlin, Germany... -
Page 17: Poor Sensor Positioning
7.5 Assembly of ESD Sensors The P2L ESD sensor is already grounded through the connecting plug. However, we recommend to ground the housing during the assembly procedure with external teeth lock washers, in order to provide maximal safety. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.:... -
Page 18: Assembly Examples
Picture 11: Pick-to-light system scheme with P2L digital 1. Digital P2L-Sensors 2. PLC with E/A (I/O) 3. MFR for - Control of assembly sequence - Control of the containers - Visualizing etc. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 18-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de... -
Page 19: Connector Plug
Documentation Created: 19.01.18 Printed: 19.01.18 File: BA_P2L-003_V2.3_EN 8.1.1 Connector Plug Picture 12: Socket assignment at P2L digital InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 19-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de Email: info@insystems.de... -
Page 20: Dip Switch For Brightness And Pick Time
Status 7500 ms Status 8000 ms The other DIP switches are not used. Upon delivery of the P2L sensors all DIP switches are set to OFF. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 20-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de... -
Page 21: P2L C003 Can Bus
1. P2L sensors with CAN bus in a row 2. USB-CAN bus adapter 3. MFR for - Control of assembly sequence - Control of the containers, - Visualizing etc. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 21-40 12489 Berlin, Germany... -
Page 22: Variant 2: Connection To Plc
1. P2L sensors with CAN bus in a row 2. PLC with CAN Bus 3. MFR for - Control of assembly sequence - Control of the containers, - Visualizing etc. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 22-40 12489 Berlin, Germany... -
Page 23: Connector Plug
Picture 19: Bottom of P2L C003 with DIP switch Picture 18: Schema of DIP switch The following table shows the settings of the DIP switches for all 127 possible sensors to enable a fast adjustment: InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10... - Page 24 7,5,2 7,6,5,4,3,1 7,5,2,1 7,6,5,4,3,2 6,4,1 7,5,3 7,6,5,4,3,2,1 6,4,2 7,5,3,1 6,4,2,1 7,5,3,2 Table 1: Setting the sensor addresses with the DIP-Switch InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 24-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de Email: info@insystems.de...
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Page 25: Use In Plc Systems
Picture 21: LED signals by error during startup sequence – Check the wiring and turn the system on. Measures for Error Message – Watch if all LEDs light one second after start InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 25-40... -
Page 26: Teach-In Of P2L Sensors
Reach in the box, when both lighting LEDs confirm a successful teach-in. Pay attention to the position and the distance of the sensors see chapter 7.4 Sensor Position on the Box InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10... - Page 27 After a successful teach-in at system start, the operations can start. All the following operations will be executed automatically, so that the operator can work without interruptions, even when the containers get refilled. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10...
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Page 28: P2L Sensor Control
(set by the operator, must be programmed in software or PLC) Picture 25: Example for picking error 4. End of the assembly procedure InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10... -
Page 29: Consequences By Errors During Picking Operations
The measures should be chosen and programmed by the customer. 11.3 Signal Processing P2L D003 Digital For LED signals see 11.1 Picture 28: PLC signals by correct picking operation InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 29-40... -
Page 30: Signal Processing P2L C003 Can Bus
Picture 30: CAN data telegram 11.4.2 11.4.3Message Protocol Sensor transmission rate is 125 kBit/s. Data block uses only one Byte of data, that means 8 of 64 bits is used. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 30-40... -
Page 31: Communication With The Sensor And Functions
2: One box can be accessed several times. The assembly step does not end until the next box is reached. The next box is already indicated by the corresponding green LED. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10... -
Page 32: Sensor Answers
Signal answer of the sensor while it’s reachable Brightness LEDs light modus 1 Picking time LEDs light modus 2 Picture 31: LED while setting brightness Picture 32: LED while setting picking time InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 32-40... -
Page 33: Led Error Codes And Troubleshooting
– Solution: Turn the power on and off. If the LED is still blinking, the sensor may be broken. In this case, please contact the customer service. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 33-40... -
Page 34: Special Issues
When the operator puts the extra pieces back, an D003 with DIP switch see chapter 8.1.2 error occurs and interferes with the assembly C003 with CAN bus see chapter 11.4.3 procedure. InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 34-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de... -
Page 35: P2L Mobile Supply Unit With Pick-To-Light Sensor
Connection Operating voltage 24 V (PLC) Power draw 0,5 W Coiled cable Extended≈ 1200 mm Closed ≈ 300 mm Stecker Harting InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 35-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de Email:... -
Page 36: Service
16 Maintenance The delivered P2L sensor is maintenance-free. If a device does not work properly, do not open the casing and let it repair only by the manufacturer. Please contact InSystems Automation GmbH customer service and plan appropriate steps. 16.1 Cleaning The sensor and the LEDs on the casing must be cleaned if necessary, depending on the amount of dirt and environmental conditions. -
Page 37: Technical Data P2L Sensors
2 x M4 screws Environmental Conditions Operating Temperature Range -10° C to +50 °C Sunlight / Ambient Light Small influence in recommended position, other positions require case-by-case assessment InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 37-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de... -
Page 38: Measurements And Elements Of P2L Sensors
18.1 Measurements and Elements of P2L sensors 18.1.1 P2L D003 Digital Measurements apply to standard and ESD model. Picture 34: Measurements P2L D003 Picture 35: Overview P2L digital InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 38-40 12489 Berlin, Germany... -
Page 39: P2L D003 Can Bus
19.01.18 Printed: 19.01.18 File: BA_P2L-003_V2.3_EN 18.1.2 P2L D003 CAN Bus Picture 36: Measurements P2L CAN bus Picture 37: Overview P2L CAN bus InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 39-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de Email: info@insystems.de... - Page 40 Documentation Created: 19.01.18 Printed: 19.01.18 File: BA_P2L-003_V2.3_EN InSystems Automation GmbH Wagner-Régeny-Straße 16 Tel.: +49-30-639 225 10 40-40 12489 Berlin, Germany Fax: +49-30-639 225 16 www.insystems.de Email: info@insystems.de...
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