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VERAZ NETWORKS I-Gate 4000 PRO Installation Manual

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  • Page 1 f f f f J J J J d~íÉ=QMMM=mol d~íÉ=QMMM=mol= = = = d~íÉ=QMMM=mol d~íÉ=QMMM=mol sÉêK=jÉêÅìêó=OKO= fåëí~ää~íáçå=j~åì~ä fåëí~ää~íáçå=j~åì~ä fåëí~ää~íáçå=j~åì~ä fåëí~ää~íáçå=j~åì~ä= = = =...
  • Page 2 This product is marked with a CE Mark. This mark has been affixed to demonstrate full product compliance with the following European directives: (a) Directive 73/23/EEC - Council Directive of 19/02/1973 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits. (b) Directive 89/336/EEC - Council Directive of 3/05/1989 on the approximation of laws of the Member States relating to Electro-Magnetic Compatibility (EMC).
  • Page 3 VERAZ NETWORKS INC. in relation thereto. VERAZ NETWORKS INC. reserves the right, without prior notice or liability, to make changes in equipment design or specifications. This document may contain flaws, inaccuracies, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto, nor responsibilities for third-party rights which may be affected in any way by the use thereof, unless specifically undertaken in VERAZ NETWORKS INC.'s sales contract or order...
  • Page 4 This page intentionally left blank.

  • Page 5: Table Of Contents

    3.3. Electrical Requirements ..............3-6 3.4. Environmental Specifications ............. 3-6 3.5. Cooling Requirements ............... 3-7 Unpacking and Inspection ..............4-1 4.1. Preliminaries..................4-1 4.2. Chassis....................4-1 4.3. Cards....................4-3 4.4. Cables and Connectors ..............4-3 02041802-05 Veraz Networks Inc. Proprietary...
  • Page 6 8.4. Card Layout Example for STM-1/OC-3 Interface........ 8-8 8.5. Inserting the Main Cards..............8-9 8.6. Inserting the I/O Cards..............8-11 Connecting the Cables................9-1 9.1. D16I Card (E1/DS1 Trunks) ............... 9-2 9.2. D3IO Card ..................9-4 9.3. ST1I Card ..................9-5 Veraz Networks Inc. Proprietary 02041802-05...
  • Page 7 11.1. Configuring IP Address of TPSM or TPSM-R1 Card ...... 11-2 11.2. Configuring TPSM/TPSM-R1 Card's Default Router IP Address ..11-5 11.3. Adding a Terminal to VerazView-xMS..........11-6 11.4. Downloading a Software Version ........... 11-6 11.5. Downloading a Configuration Map ..........11-8 02041802-05 Veraz Networks Inc. Proprietary...
  • Page 8 12.8.3. DSPK/DSPK-R1 Card Redundancy....... 12-13 12.8.4. D32M Card Redundancy ..........12-14 12.8.5. PEFU/PEFD Card Redundancy........12-15 12.9. Field Acceptance Test Results............. 12-16 12.10. Field Activity Certificate.............. 12-16 PA-41 Test Equipment Setup ..............A-1 Configuration Maps ................B-1 Glossary ....................C-1 Veraz Networks Inc. Proprietary 02041802-05...
  • Page 9 Table of Figures Figure 3-1: I-Gate 4000 PRO external dimensions ..........3-2 Figure 3-2: Typical cabinet dimensions (with three I-Gate 4000 PRO terminals) . 3-4 Figure 3-3: Two, double Back-to-Back cabinets and separation distance.... 3-5 Figure 4-1: Unpacking the I-Gate 4000 PRO chassis .......... 4-2 Figure 5-1: ETSI cabinet base panel ..............
  • Page 10 Figure 12-4: Main cards in the lower shelf (example of DS3 interface) ....12-4 Figure 12-5: E1/DS1 Transmission test setup ........... 12-8 Figure 12-6: DS3 Transmission test setup ............12-9 Figure 12-7: Veraz Networks Field Activity Certificate for VoIP products..12-17 Veraz Networks Inc. Proprietary 02041802-05...

  • Page 11: Introduction

    Up to three I-Gate 4000 PRO Media Gateway terminals can be installed in a single cabinet (see Figure 3-2) or up to six I-Gate 4000 PRO Media Gateway terminals in a back-to-back setup. Other physical characteristics and system specifications are described in Chapter 3, "Planning Installation Site".

  • Page 12: Purpose Of Document

    I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n 1.1. Purpose of Document This manual instructs the technician in the installation of the I-Gate 4000 PRO system. Included are descriptions of necessary tools, site preparation, media gateway cabinet installation, insertion of cards and cables, and procedures that bring the I- Gate 4000 PRO to full operational status.

  • Page 13: Preparations & Precautions

    Preparations & Precautions Preparations & Precautions This chapter discusses important safety precautions and preparations for installing your I-Gate 4000 PRO terminal. 2.1. Safety Instructions The following safety instructions must be observed: Restricted Access Area: The DC powered equipment should only be installed in a Restricted Access Area.

  • Page 14: Power Precautions

    Gebruikte batterijen dienen overeenkomstig fabrieksvoorschriften weggeworpen te worden. Varoitus Räjähdyksen vaara, jos akku on vaihdettu väärään akkuun. Käytä vaihtamiseen ainoastaan saman- tai vastaavantyyppistä akkua, joka on valmistajan suosittelema. Hävitä käytetyt akut valmistajan ohjeiden mukaan. Veraz Networks Inc. Proprietary 02041802-05...
  • Page 15 Desechar las baterías gastadas según las instrucciones del fabricante. Varning! Explosionsfara vid felaktigt batteribyte. Ersätt endast batteriet med samma batterityp som rekommenderas av tillverkaren eller motsvarande. Följ tillverkarens anvisningar vid kassering av använda batterier. 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 16: Electrostatic Discharge (Esd) Precautions

    Certain tools and test equipment commonly used on electromechanical systems should never be used on the I-Gate 4000 PRO. These include: battery buzzers, AC wire-wrap guns, electric soldering irons and guns, test picks and test lamps.

  • Page 17: Radio Interference Precautions

    Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user's own expense. 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 18: Tool List

    2.6. Tool List Tools normally available at the telephone exchange such as a wrench, pliers, screwdrivers and wire cutters can be used to install the I-Gate 4000 PRO. In addition to the above, the following are needed: Stepladder for cable routing/...

  • Page 19: Planning Installation Site

    The I-Gate 4000 PRO chassis is designed to be mounted in a cabinet or other rigid framework that is fixed to the building. A 2.2 meter or 2.6 meter ETSI cabinet or a 19-in./47U high cabinet can accommodate up to three chassis (or up to six if...

  • Page 20: Figure 3-1: I-Gate 4000 Pro External Dimensions

    P l a n n i n g I n s t a l l a t i o n S i t e I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n Figure 3-1: I-Gate 4000 PRO external dimensions Veraz Networks Inc. Proprietary...
  • Page 21 I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n P l a n n i n g I n s t a l l a t i o n S i t e Table 3-1: I-Gate 4000 PRO terminal dimensions Dimension...

  • Page 22: Figure 3-2: Typical Cabinet Dimensions (With Three I-Gate 4000 Pro Terminals)

    I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n ETSI Cabinet Cabinet 19in./47U Figure 3-2: Typical cabinet dimensions (with three I-Gate 4000 PRO terminals) Veraz Networks Inc. Proprietary 02041802-05...

  • Page 23: Minimum Distances

    P l a n n i n g I n s t a l l a t i o n S i t e 3.2. Minimum Distances The I-Gate 4000 PRO terminals, if installed in an ETSI cabinet, can be set up back- to-back, as shown in Figure 3-3.

  • Page 24: Electrical Requirements

    I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n 3.3. Electrical Requirements The table below lists the I-Gate 4000 PRO electrical requirements. Table 3-3: Electrical requirements for the I-Gate 4000 PRO...

  • Page 25: Cooling Requirements

    I-Gate 4000 PRO terminals. The I-Gate 4000 PRO is cooled by the flow of air between the terminals mounted in the cabinet. The fans and air baffles ensure that sufficient air flows between the terminals.
  • Page 26 P l a n n i n g I n s t a l l a t i o n S i t e I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n This page intentionally left blank Veraz Networks Inc. Proprietary 02041802-05...

  • Page 27: Unpacking And Inspection

    Note: These steps are applicable only if the chassis has not been factory- installed in the cabinet. 1. Confirm that the I-Gate 4000 PRO chassis is upright before opening the carton. See Figure 4-1. 2. Remove the packing material without damaging it, in case the unit has to be shipped in the future.

  • Page 28: Figure 4-1: Unpacking The I-Gate 4000 Pro Chassis

    U n p a c k i n g a n d I n s p e c t i o n I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n Figure 4-1: Unpacking the I-Gate 4000 PRO chassis Veraz Networks Inc. Proprietary...

  • Page 29: Cards

    U n p a c k i n g a n d I n s p e c t i o n 4.3. Cards The I-Gate 4000 PRO cards are shipped separately from the chassis. Components susceptible to damage from static electricity are packed in static- resistant bags.
  • Page 30 U n p a c k i n g a n d I n s p e c t i o n I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n This page intentionally left blank. Veraz Networks Inc. Proprietary 02041802-05...

  • Page 31: Cabinet Installation

    Finally, apart from anchoring the cabinet to the floor (Sections 5.1.1 and 5.1.2) you must bolt the cabinet to the ceiling or wall (Sections 5.1.3 and 5.1.4). 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 32: Bolting The Etsi Cabinet To A Concrete Floor

    When tightening each screw, the ETSI cabinet must remain level. 11. If you have removed the lower media gateway chassis, replace it. To replace the media gateway chassis, perform Step 6 in the reverse order. Veraz Networks Inc. Proprietary 02041802-05...

  • Page 33: Figure 5-1: Etsi Cabinet Base Panel

    C a b i n e t I n s t a l l a t i o n Rear 60.0 mounting holes Front 565.0 Figure 5-1: ETSI cabinet base panel Figure 5-2: Bolting the ETSI cabinet to a concrete floor 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 34: Connecting The Etsi Cabinet To A Floating Floor

    3. Using a 10 mm drill, drill holes where the screw anchors are marked out on the floating floor (see Figure 5-4). 4. Insert the screw anchors into the holes until they reach the concrete floor, as shown in Figure 5-4. Level the screw anchors, and mark out the exact location Veraz Networks Inc. Proprietary 02041802-05...
  • Page 35 16. Make sure that there is at least a 0.5 mm to 1.0 mm space between the bottom of the ETSI cabinet and the anchoring surface. Use pieces of sheet metal (or something similar) for this purpose. 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 36: Connecting The Etsi Cabinet To A Wall

    (see Figure 5-5) for locations of holes to be made in a concrete or brick wall. If the wall is drywall or wood, locate a wooden beam to connect the cabinet. 2. Using a 10 mm drill bit, drill the mounting holes approximately 75 mm deep. Veraz Networks Inc. Proprietary 02041802-05...

  • Page 37: Figure 5-5: Connecting The Etsi Cabinet To A Wall

    (M8) that connects them. WOOD SCREW 8X70 FLAT WASHER ANCHOR 10X50 SCREW M8X30 UPPER BRACKET WALL BRACKET LOCK WASHER 75.0 NUT M8 WALL 0-100.0 max 0-100.0 Figure 5-5: Connecting the ETSI cabinet to a wall 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 38: Connecting The Etsi Cabinet To An Overhead Cable Run

    TIGHTENING BAR TOP SCREW M8X30 CABLE RUN FLAT WASHER UPPER BRACKET LOCK WASHER NUT M8 SIDE SUPPORT ROD SCREW M8X30 Cabinet Figure 5-6: Connecting the ETSI cabinet to an overhead cable run Veraz Networks Inc. Proprietary 02041802-05...

  • Page 39: 19In./47U High Cabinet Installation

    6. If the lower media gateway chassis is already installed, remove it by unscrewing the screws on each side and pulling the media gateway chassis out. Make sure that no cards are installed. Do not remove a media gateway with cards inside. 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 40: Figure 5-7: 19In./47U High Cabinet Mounting Dimensions

    9. If you have removed the lower media gateway chassis, replace it. To replace the media gateway chassis, perform step 6 in the reverse order. 19in./47U Figure 5-7: high cabinet mounting dimensions 5-10 Veraz Networks Inc. Proprietary 02041802-05...

  • Page 41: Connecting The 19In./47U High Cabinet To A Floating Floor

    Figure 5-9. Level the screw anchors, and mark out the exact location where they touch the concrete floor. Ensure that the four markings constitute a rectangle measuring approximately 380 x 380 mm. If necessary, correct the markings, but ensure that the anchor screws remain vertical. 02041802-05 Veraz Networks Inc. Proprietary 5-11...
  • Page 42 14. Position the 19in./47U high cabinets over the screw anchors. 15. Tighten the nuts, including the flat washers and the spring washers, of the screw anchors. Make sure that the 19in./47U high cabinet remains level. If necessary, repeat the leveling and tightening procedures. 5-12 Veraz Networks Inc. Proprietary 02041802-05...

  • Page 43: Mounting The 19In./47U High Cabinets Rack-To-Rack

    2. For Rack-to-Rack mounting, rotate triangles (see callouts 1 and 2 in Figure 5- 10). Use M10x25 screws with corresponding nuts and washers. 3. Mount racks in the same way as described in Sections 5.2.1 and 5.2.2. 02041802-05 Veraz Networks Inc. Proprietary 5-13...

  • Page 44: Figure 5-10: 19In./47U High Rack-To-Rack

    C a b i n e t I n s t a l l a t i o n I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n Figure 5-10: 19in./47U high Rack-to-Rack 5-14 Veraz Networks Inc. Proprietary 02041802-05...

  • Page 45: Installing The Chassis

    "Mounting Kit", page 6-2). The chassis can also be installed into a NEBS cabinet. The cabinet can be fitted with up to three terminal chassis. However, only the two upper terminals are fitted with an air baffle (see Figure 3-2). 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 46: Mounting Kit

    I-Gate 4000 PRO chassis into a cabinet. These mounting kits depend on the cabinet in which the I-Gate 4000 PRO is to be installed (e.g. ETSI, 19in./47U, or 45U-54U cabinets). These mounting kits contain similar components, but the catalog numbers of the components are specific for each type of kit.

  • Page 47: Attaching The Mounting Brackets To The Chassis

    I n s t a l l i n g t h e C h a s s i s 6.2. Attaching the Mounting Brackets to the Chassis The mounting brackets must be attached to the I-Gate 4000 PRO before it's mounted into a cabinet. The brackets must be mounted on the chassis as illustrated below. TOP VIEW...

  • Page 48: Inserting The Chassis Into The Cabinet

    I-Gate 4000 PRO into a cabinet with a closing door, choose the set of holes closest to the front of the I-Gate 4000 PRO chassis. This will allow the I-Gate 4000 PRO to be mounted further behind the cabinet door.

  • Page 49: Figure 6-3: Inserting A Chassis Nut

    5. Repeat steps 2 to 4 for every chassis. Remember to make room for the network external switch shelf and the PDU. Figure 6-3: Inserting a chassis nut Figure 6-4: Inserting the chassis into a cabinet 02041802-05 Veraz Networks Inc. Proprietary...
  • Page 50 I n s t a l l i n g t h e C h a s s i s I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n This page intentionally left blank. Veraz Networks Inc. Proprietary 02041802-05...

  • Page 51: Cooling System (Fan Trays)

    Cooling System (Fan Trays) Cooling System (Fan Trays) The cooling system of an I-Gate 4000 PRO System consists of two fan trays, fitted side by side on the Fan Tray shelf and an air baffle located underneath the fan trays (see Figure 7-1).

  • Page 52: Fan Operation

    If a fan fails, a No-Go condition exists in one of the fans, and an alarm indication is sent from the fan tray module to the I-Gate 4000 PRO System Controller. In this event you should replace the entire fan tray.

  • Page 53: Figure 7-3: Fan Tray's 25-Pin D-Type Connector (Rear View)

    Rated voltage 24 VDC 14-27.7 VDC Operating Voltage Max. Air flow 2.42 M3/Min, 85.46 CFM 3800 RPM Speed Max. Input power 10.1 Watts Max 51.5 dBA max Acoustical Noise 70,000 hours at 40 Life expectancy 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 54: Replacing A Fan Tray

    I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n 7.2. Replacing a Fan Tray The I-Gate 4000 PRO allows you to easily replace fan trays when required. for example, when a fan failure occurs in a fan tray.

  • Page 55: Inserting The Cards

    I-Gate 40000 PRO's 32-slot chassis. 8.1. Card Description and Layout The I-Gate 4000 PRO is encased in a 32-slot chassis, which provides two shelves of slots for inserting cards: upper and lower shelf. Each shelf contains 16 slots (i.e. a total of 32 slots).

  • Page 56: Figure 8-1: I-Gate 4000 Pro Media Gateway Shelf

    I n s e r t i n g t h e C a r d s I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n Figure 8-1: I-Gate 4000 PRO media gateway shelf Veraz Networks Inc. Proprietary...
  • Page 57 I n s e r t i n g t h e C a r d s Table 8-1 provides a brief description of the I/O and Main cards that can be used by the I-Gate 4000 PRO. The card choice and combination, and the slot number, depend on the required interface configuration.
  • Page 58 • When a TPSM card is installed, the TPSI card must be installed as the I/O card. • When a TPSM-R1 card is installed, the TPSx card must be installed as the I/O card. • Veraz Networks Inc. Proprietary 02041802-05...
  • Page 59 The cards can be configured in several ways. Examples are given below of the card layouts for E1/DS1, DS3, and STM-1/OC-3 interface configurations. 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 60: Card Layout Example For E1/Ds1 Interface

    Figure 8-2: E1/DS1 Interface (I/O cards in upper shelf, Main cards in lower shelf) Table 8-2: Typical Main-I/O card combination for an E1/DS1 interface Main D32M TPSM-R1 DSPK-R1 D16I TPSx ALRM PEFU, PEFD Veraz Networks Inc. Proprietary 02041802-05...

  • Page 61: Card Layout Example For Ds3 Interface

    Figure 8-3: DS3 Interface (I/O cards in upper shelf, Main cards in lower shelf) Table 8-3: Typical Card combination for a DS3 interface Main D3MC TPSM-R1 DSPK-R1 D3IO TPSx ALRM PEFU, PEFD 02041802-05 Veraz Networks Inc. Proprietary...

  • Page 62: Card Layout Example For Stm-1/Oc-3 Interface

    Figure 8-4: STM-1/OC-3 Interface (I/O cards in upper shelf, Main cards in lower shelf) Table 8-4: Typical Card combination for an STM-1 interface Main ST1M TPSM-R1 DSPK-R1 ST1I TPSx ALRM PEFU, PEFD Veraz Networks Inc. Proprietary 02041802-05...

  • Page 63: Inserting The Main Cards

    PEFU cards. Switch on the circuit breaker and verify that the 'PWR IN' LEDs are lit. To insert a Main card: 1. Remove the four fasteners that secure the I-Gate 4000 PRO front lower panel to the chassis. Do not use pliers; the fasteners should only be tightened or loosened by hand.

  • Page 64: Figure 8-5: Removing/Inserting A Main Card

    Figure 8-5: Removing/inserting a Main card 5. Perform a reset of the I-Gate 4000 PRO either by pressing the RESET button on the front of the TPSM/TPSM-R1 card, or by using VerazView-xMS. 6. Close the media gateway's front panel.

  • Page 65: Inserting The I/O Cards

    1. Flip top and bottom ejectors outwards (open) 2. Slide out card Inserting Card 1. Slide card back into its slot as far as possible. 2. Close top and bottom ejectors Figure 8-6: Removing/inserting an I/O card 02041802-05 Veraz Networks Inc. Proprietary 8-11...
  • Page 66 I n s e r t i n g t h e C a r d s I - G a t e 4 0 0 0 P R O I n s t a l l a t i o n This page intentionally left blank. 8-12 Veraz Networks Inc. Proprietary 02041802-05...

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