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VERAZ NETWORKS I-Gate 4000 Installation Manual

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I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l
C o n t e n t s
I-Gate 4000
Ver. Atlas 4.1
Installation Manual
01071602-05
Veraz Networks Inc. Proprietary
i

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  • Page 1 I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l C o n t e n t s I-Gate 4000 Ver. Atlas 4.1 Installation Manual 01071602-05 Veraz Networks Inc. Proprietary...
  • Page 2 VERAZ NETWORKS INC. in relation thereto. VERAZ NETWORKS INC. reserves the right, without prior notice or liability, to make changes in equipment design or specifications. This document may contain flaws, inaccuracies, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto, nor responsibilities for third-party rights which may be affected in any way by the use thereof, unless specifically undertaken in VERAZ NETWORKS INC.’s sales contract or order...

  • Page 3: Table Of Contents

    3.4. Electrical Requirements ..............3-6 3.5. Environmental Specifications ............. 3-6 3.6. Cooling Requirements ............... 3-6 Unpacking and Inspection ..............4-1 4.1. Preliminaries..................4-1 4.2. Chassis....................4-1 4.3. Cards....................4-3 4.4. Cables and Connectors ..............4-3 01071602-05 Veraz Networks Inc. Proprietary...
  • Page 4 Inserting the Cards ................. 8-1 8.1. Card Description and Layout.............. 8-1 8.1.1. I/O and Main Cards Description........... 8-2 8.1.2. I-Gate 4000 Card Configuration Examples ......8-4 8.2. Inserting Power Cards ............... 8-8 8.3. Inserting Main Cards................8-8 8.4. Inserting I/O Cards................8-10 Connecting the Cables................
  • Page 5 11.1. Attaching Mounting Brackets ............11-2 11.2. Mounting Standalone I-Gate 4000 into Desktop Cabinet....11-3 11.3. Connecting Standalone I-Gate 4000 to Power Supply ....11-4 11.3.1. Using an AC Power Supply ..........11-4 11.3.2. Using a 48 VDC Power Supply........11-5 11.4.
  • Page 6 13.8.2. GBIO/GBIS Redundancy Cards ........13-16 13.8.3. DS3M Redundancy Card..........13-16 13.8.4. SOPI/SOPM Redundancy Cards ........13-17 13.9. Field Acceptance Test Results............. 13-18 13.10. Field Activity Certificate.............. 13-18 PA-41 Test Equipment Setup ..............A-1 Configuration Maps ................B-1 Glossary ....................C-1 Veraz Networks Inc. Proprietary 01071602-05...
  • Page 7 Figure 6-3: Inserting a Chassis Nut ..............6-5 Figure 6-4: Inserting the Chassis into a Cabinet..........6-6 Figure 7-1: I-Gate 4000 Cooling System: Fan Tray and Air Baffle ....... 7-1 Figure 8-1: I-Gate 4000 Media Gateway Shelf ............ 8-2 Figure 8-2: E1/T1 Interface: I/O Cards in Upper Shelf, Main Cards in Lower Shelf ......................
  • Page 8 Figure 11-3: Using an AC Power Supply ............11-4 Figure 11-4: Connecting a 48V DC Power Supply..........11-5 Figure 11-5: Mounting Standalone I-Gate 4000 (in Desktop Cabinet) to a Wall. 11-7 Figure 12-1: SW.1 DIP Switch Settings ............. 12-2 Figure 13-1: I/O Cards in Upper Shelf (Example of E1/T1 Interface) ....13-3 Figure 13-2: Main Cards in the Lower Shelf (Example of E1/T1 Interface) ..
  • Page 9 Figure 13-10: DS3 Transmission Test Setup........... 13-12 Figure 13-11: STM-1/OC-3 Transmission Test Setup........13-13 Figure 13-12: Veraz Networks Field Activity Certificate for VoIP Products ..13-19 Figure B-1: Card Assignment for DS3 Acceptance Test Configuration A..... B-2 Figure B-2: Card Assignment for DS3 Acceptance Test Configuration B..... B-4 Figure B-3: Card Assignment for STM-1/OC-3 Acceptance Test Configuration A..................
  • Page 10 L i s t o f F i g u r e s I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l This page intentionally left blank viii Veraz Networks Inc. Proprietary 01071602-05...
  • Page 11 L i s t o f T a b l e s List of Tables Table 3-1: I-Gate 4000 Physical Dimensions............3-2 Table 3-2: I-Gate 4000 Cabinet Physical Dimensions ......... 3-3 Table 3-3: Electrical Requirements for the I-Gate 4000........3-6 Table 3-4: Environmental Specifications for the I-Gate 4000....... 3-6 Table 6-1: Chassis Mounting Bracket Details ............
  • Page 12 L i s t o f T a b l e s I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l This page intentionally left blank Veraz Networks Inc. Proprietary 01071602-05...

  • Page 13: Introduction

    (to occupy empty, unused shelf slots) unnecessary. Typically, up to three I-Gate 4000 terminals can be installed in a single cabinet (see Figure 3-2). However, up to six I-Gate 4000 terminals can be installed in a cabinet in a back-to-back setup. 1.1. Purpose of Document This manual instructs the technician in the installation of the I-Gate 4000 system.

  • Page 14: Intended Audience

    I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l 1.2. Intended Audience This manual is intended for the technicians responsible for installing the I-Gate 4000 system.

  • Page 15: Preparations & Precautions

    Preparations & Precautions Preparations & Precautions This chapter discusses important safety precautions and preparations for installing your I-Gate 4000 terminal. 2.1. Safety Instructions The following safety instructions must be observed. Restricted Access Area: The DC powered equipment should only be installed in a Restricted Access Area.

  • Page 16: Power Precautions

    Warning: The North American and Canadian TUV Approval requirements for equipment installation procedures are as follows: Power Supply Connector: When the I-Gate 4000 is installed in the US and the DSDU is not used, the system is provided with a female power connector (type: Wago, p/n 231-105).

  • Page 17: Ahme Card Battery Replacement

    Anweisungen des Herstellers. Pericolo di esplosione se la batteria non è installata correttamente. Avvertenza Sostituire solo con una di tipo uguale o equivalente, consigliata dal produttore. Eliminare le batterie usate secondo le istruzioni del produttore. 01071602-05 Veraz Networks Inc. Proprietary...
  • Page 18 Desechar las baterías gastadas según las instrucciones del fabricante. Explosionsfara vid felaktigt batteribyte. Ersätt endast batteriet med Varning! samma batterityp som rekommenderas av tillverkaren eller motsvarande. Följ tillverkarens anvisningar vid kassering av använda batterier. Veraz Networks Inc. Proprietary 01071602-05...

  • Page 19: Electrostatic Discharge (Esd) Precautions

    Certain tools and test equipment commonly used on electromechanical systems should never be used on the I-Gate 4000. These include: battery buzzers, AC wire- wrap guns, electric soldering irons and guns, test picks and test lamps.

  • Page 20: Radio Interference Precautions

    2.7. Tool List Tools normally available at the telephone exchange such as a wrench, pliers, screwdrivers and wire cutters can be used to install the I-Gate 4000. In addition, the following are needed: Stepladder for cable routing/...

  • Page 21: Planning Installation Site

    Planning Installation Site Planning Installation Site Before unpacking elements of the I-Gate 4000, you need to select a suitable location for them. Select a site which supports the physical characteristics of the media gateways, and which conforms to the environmental and power characteristics of all the elements.

  • Page 22: Physical Specifications -- Chassis

    I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l 3.1. Physical Specifications -- Chassis Table 3-1 lists the physical specifications of the I-Gate 4000 chassis. Figure 3-1 illustrates these dimensions on a schematic of an I-Gate 4000 chassis.

  • Page 23: Physical Specifications -- Cabinet

    Table 3-2 lists the physical specifications for the ETSI cabinet (rack) and the 19 in. / 47U high cabinet. Figure 3-2 illustrates these dimensions on a schematic of a cabinet. Table 3-2: I-Gate 4000 Cabinet Physical Dimensions Width Height Depth...

  • Page 24: Figure 3-2: Typical 3-Terminal Cabinets And Dimensions

    I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l ETSI Cabinet 19in / 47U Cabinet Figure 3-2: Typical 3-terminal Cabinets and Dimensions Veraz Networks Inc. Proprietary 01071602-05...

  • Page 25: Minimum Distances

    P l a n n i n g I n s t a l l a t i o n S i t e 3.3. Minimum Distances The I-Gate 4000 terminals, if installed in an ETSI cabinet, can be set up back-to- back, as shown in Figure 3-3.

  • Page 26: Electrical Requirements

    A 2.2-meter or 2.6-meter ETSI rack mounted unit can accommodate up to three I-Gate 4000 terminals. The I-Gate 4000 is cooled by the flow of air between the terminals mounted in the cabinet. The fans and air baffles ensure that sufficient air flows between the terminals.

  • Page 27: Unpacking And Inspection

    Note: These steps are applicable only if the chassis has not been factory- installed in the cabinet. 1. Confirm that the I-Gate 4000 chassis is upright before opening the carton. See Figure 4-1. 2. Remove the packing material without damaging it, in case the unit has to be shipped in the future.

  • Page 28: Figure 4-1: Unpacking The I-Gate 4000 Chassis

    U n p a c k i n g a n d I n s p e c t i o n I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l Figure 4-1: Unpacking the I-Gate 4000 Chassis Veraz Networks Inc. Proprietary...

  • Page 29: Cards

    U n p a c k i n g a n d I n s p e c t i o n 4.3. Cards The I-Gate 4000 cards are shipped separately from the chassis. Components susceptible to damage from static electricity are packed in static- resistant bags.
  • Page 30 U n p a c k i n g a n d I n s p e c t i o n I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l This page intentionally left blank Veraz Networks Inc. Proprietary 01071602-05...

  • Page 31: Cabinet Installation

    Cabinet Installation Cabinet Installation This chapter provides instructions for on-site cabinet installation of the I-Gate 4000 chassis. For the purposes of installation, the cabinets can be divided into two groups: ETSI or standard 19 in. / 23 in. wide type cabinets 19 in.

  • Page 32: Bolting The Etsi Cabinet To A Concrete Floor

    11. Tighten the nuts on the anchoring screws, along with the flat washer and lock washer. When tightening each screw, the ETSI cabinet must remain level. 12. If you have removed the lower gateway chassis, replace it. To replace the gateway chassis, perform step 6 in the reverse order. Veraz Networks Inc. Proprietary 01071602-05...

  • Page 33: Figure 5-1: Etsi Cabinet Base Panel

    C a b i n e t I n s t a l l a t i o n Rear 60.0 mounting holes Front 565.0 Figure 5-1: ETSI Cabinet Base Panel Figure 5-2: Bolting the ETSI Cabinet to a Concrete Floor 01071602-05 Veraz Networks Inc. Proprietary...

  • Page 34: Connecting The Etsi Cabinet To A Floating Floor

    4. Insert the screw anchors into the holes until they reach the concrete floor, as shown in Figure 5-4. Level the screw anchors, and mark out the exact location where they touch the concrete floor. Ensure that the four markings constitute a Veraz Networks Inc. Proprietary 01071602-05...
  • Page 35 16. Make sure that there is at least a 0.5 mm to 1.0 mm space between the bottom of the ETSI cabinet and the anchoring surface. Use pieces of sheet metal (or something similar) for this purpose. 01071602-05 Veraz Networks Inc. Proprietary...

  • Page 36: Figure 5-4: Bolting The Etsi Cabinet To A Floating Floor

    20. Position the steel or aluminum buffer plate at the bottom of the cabinet enclosure (see Figure 5-5). 21. Secure the metal plate to the base of the cabinet using 4 x M2.5 screws (see Figure 5-5). Veraz Networks Inc. Proprietary 01071602-05...

  • Page 37: Connecting The Etsi Cabinet To A Wall

    The maximum distance from the wall should be 100 mm. 5. Using the wood screw, secure the upper bracket to the wall. 6. Once the cabinet and the upper bracket are exactly where you want them, tighten the screw (M8) that connects them. 01071602-05 Veraz Networks Inc. Proprietary...

  • Page 38: Connecting The Etsi Cabinet To An Overhead Cable Run

    2. Attach the upper bracket to the two support rods (see Figure 5-7). Use M8x30 screws, washers and lock washers. Do not tighten the screws completely. 3. Adjust the upper bracket until it comes in contact with the cable run. Veraz Networks Inc. Proprietary 01071602-05...

  • Page 39: Figure 5-7: Connecting The Etsi Cabinet To An Overhead Cable Run

    TIGHTENING BAR TOP SCREW M8X30 CABLE RUN FLAT WASHER UPPER BRACKET LOCK WASHER NUT M8 SIDE SUPPORT ROD SCREW M8X30 Cabinet Figure 5-7: Connecting the ETSI Cabinet to an Overhead Cable Run 01071602-05 Veraz Networks Inc. Proprietary...

  • Page 40: In. / 47U High Cabinet Installation

    Hammer them in using light strokes until they protrude about 20 mm. 5. Remove the washers and nuts from the anchoring screws. 5-10 Veraz Networks Inc. Proprietary 01071602-05...

  • Page 41: Figure 5-8: 19 In. / 47U High Cabinet Mounting Dimensions

    9. If you have removed the lower gateway chassis, replace it. To replace the gateway chassis, perform step 6 in the reverse order. Figure 5-8: 19 in. / 47U High Cabinet Mounting Dimensions 01071602-05 Veraz Networks Inc. Proprietary 5-11...

  • Page 42: Connecting The 19 In. / 47U High Cabinet To A Floating Floor

    5. Using a 10 mm drill, make holes 60 mm deep, so the screw anchors touch the concrete floor, (marked out in the previous step) as shown in Figure 5-10. 6. Using an air compressor or similar device, clean the debris from the holes. 5-12 Veraz Networks Inc. Proprietary 01071602-05...
  • Page 43 16. Connect the grounding cable, to the underside of the 19 in. / 47U high cabinet, using the appropriate screws. 17. Complete the leveling and tightening of the remaining 19 in. / 47U high cabinets, as described above. Ensure that the cabinets are flush with one another. 01071602-05 Veraz Networks Inc. Proprietary 5-13...

  • Page 44: Mounting The 19 In. / 47U High Cabinets Rack-To-Rack

    2. For Rack-to-Rack mounting, rotate triangles (see callouts 1 and 2 in Figure 5- 11). Use M10x25 screws with corresponding nuts and washers. 3. Mount racks in the same way as described in Sections 5.2.1 and 5.2.2. 5-14 Veraz Networks Inc. Proprietary 01071602-05...

  • Page 45: Figure 5-11: 19 In. / 47U High Rack-To-Rack

    I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l C a b i n e t I n s t a l l a t i o n Figure 5-11: 19 in. / 47U high Rack-to-Rack 01071602-05 Veraz Networks Inc. Proprietary 5-15...
  • Page 46 C a b i n e t I n s t a l l a t i o n I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l This page intentionally left blank 5-16 Veraz Networks Inc. Proprietary 01071602-05...

  • Page 47: Installing The Chassis

    The cabinet can be fitted with up to three terminal chassis (or with up to six terminals if installed in a back-to-back setup). However, only the two upper terminals are fitted with an air baffle (see Figure 3-2) 01071602-05 Veraz Networks Inc. Proprietary...

  • Page 48: Mounting Kit

    I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l 6.1. Mounting Kit There are two types of mounting kits supplied by Veraz for installing an I-Gate 4000 chassis into a cabinet. These mounting kits depend on the cabinet in which the I- Gate 4000 is to be installed, i.e.

  • Page 49: Attaching Mounting Brackets To Chassis

    I n s t a l l i n g t h e C h a s s i s 6.2. Attaching Mounting Brackets to Chassis The mounting brackets must be attached to the I-Gate 4000 before it is mounted into a cabinet. The brackets should be mounted on the chassis as illustrated in Figure 6-2.

  • Page 50: Inserting The Chassis Into The Cabinet

    I-Gate 4000 into a cabinet with a closing door, choose the set of holes closest to the front of the I-Gate 4000 chassis. This will allow the I-Gate 4000 to be mounted further behind the cabinet door.

  • Page 51: Figure 6-3: Inserting A Chassis Nut

    4. Tighten the screws to fasten the chassis to the cabinet. 5. Repeat steps 2 to 4 for every chassis. Remember to make room for the network external switch shelf and the DSDU. Figure 6-3: Inserting a Chassis Nut 01071602-05 Veraz Networks Inc. Proprietary...

  • Page 52: Figure 6-4: Inserting The Chassis Into A Cabinet

    I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l Figure 6-4: Inserting the Chassis into a Cabinet Veraz Networks Inc. Proprietary 01071602-05...

  • Page 53: Cooling System (Fan Tray)

    Cooling System (Fan Tray) Cooling System (Fan Tray) The cooling system of an I-Gate 4000 terminal consists of a fan tray and an air baffle (see Figure 7-1). The I-Gate 4000 system is supplied with the cooling system already pre-installed (i.e. you do not need to install the cooling system). Later, however, you can remove the fan tray to replace it, if required.

  • Page 54: Fan Operation

    Master System Controller of the I-Gate 4000, and which performs regular polling of the fans. If a fan fails, a No-Go condition exists in one of the fans, and an alarm indication is sent from the fan tray module to the I-Gate 4000 System Controller.

  • Page 55: Replacing A Fan Tray

    C o o l i n g S ys t e m ( F a n T r a y) 7.2. Replacing a Fan Tray The I-Gate 4000 chassis allows you to easily replace the fan tray when required, for example, when a fan failure occurs in the fan tray.
  • Page 56 C o o l i n g S ys t e m ( F a n T r a y) I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l This page intentionally left blank. Veraz Networks Inc. Proprietary 01071602-05...

  • Page 57: Inserting The Cards

    I-Gate 4000 32-slot chassis. 8.1. Card Description and Layout The I-Gate 4000 is encased in a 32-slot chassis, which provides two shelves of slots for inserting cards: upper and lower shelf. Each shelf contains 16 slots (i.e. a total of 32 slots).

  • Page 58: I/O And Main Cards Description

    8.1.1. I/O and Main Cards Description The table below provides a brief description of the I/O and Main cards that can be used by the I-Gate 4000. The card choice and combination, and the slot number, depend on the required interface configuration.

  • Page 59: Table 8-1: I-Gate 4000 Card Description

    I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l I n s e r t i n g t h e C a r d s Table 8-1: I-Gate 4000 Card Description Shelf...

  • Page 60: I-Gate 4000 Card Configuration Examples

    3 and 5 VDC output Redundancy: 1:1 Notes: "R" implies redundancy. • D8xx represents D8BI, D8UI, D8BR, D8UR, D8BW, and D8UW cards. • 8.1.2. I-Gate 4000 Card Configuration Examples The sections below illustrate typical card layouts for E1/T1. Veraz Networks Inc. Proprietary 01071602-05...

  • Page 61: Figure 8-2: E1/T1 Interface: I/O Cards In Upper Shelf, Main Cards In Lower Shelf

    Figure 8-2: E1/T1 Interface: I/O Cards in Upper Shelf, Main Cards in Lower Shelf Table 8-2: Typical Card Combination for an E1/T1 Interface D8BI(R/W) bal. config GBIO AHIE PEMX Main DL8M GBIS AHME PWRX IGWM (R1) 01071602-05 Veraz Networks Inc. Proprietary...

  • Page 62: Figure 8-3: Ds3 Interface: I/O Cards In Upper Shelf, Main Cards In Lower Shelf

    Figure 8-3 shows a typical DS3 interface card configuration and Table 8-3 lists the cards. Figure 8-3: DS3 Interface: I/O Cards in Upper Shelf, Main Cards in Lower Shelf Table 8-3: Typical Card Combination for a DS3 Interface DS3I GBIO AHIE PEMX Main DS3M GBIS AHME PWRX IGWM(R1) Veraz Networks Inc. Proprietary 01071602-05...

  • Page 63: Figure 8-4: Stm-1/Oc-3 Interface: I/O Cards In Upper Shelf; Main Cards In Lower Shelf

    Figure 8-4 shows a typical STM-1/OC-3 card configuration and Table 8-4 lists the cards. Figure 8-4: STM-1/OC-3 Interface: I/O Cards in Upper Shelf; Main Cards in Lower Shelf Table 8-4: Typical Card Combination for an STM-1/OC-3 Interface SOPI GBIO AHIE PEMX Main SOPM GBIS AHME PWRX IGWM(R1) 01071602-05 Veraz Networks Inc. Proprietary...

  • Page 64: Inserting Power Cards

    1. Insert the PEMX card (located in the I/O section -- see Figure 8-6) and PWRX card (located in the Main section -- see Figure 8-5) 2. Turn on the I-Gate 4000, and verify that the appropriate Line Feed (LF1 and/or LF2) LEDs on the PEMX card are activated.

  • Page 65: Figure 8-5: Removing/Inserting A Main Card

    Figure 8-5: Removing/Inserting a Main Card 5. Perform a reset of the I-Gate 4000 either by pressing the RESET button on the front of the AHME card, or from the Hardware View of the VerazView-xMS Fault and Performance Manager.

  • Page 66: Inserting I/O Cards

    I - G a t e 4 0 0 0 I n s t a l l a t i o n M a n u a l 8.4. Inserting I/O Cards Warning: If you are inserting a PEMX card, first power off the I-Gate 4000. To insert I/O cards: 1.

  • Page 67: Connecting The Cables

    Connecting the Cables Connecting the Cables Connecting the Cables After you have installed the cards in the I-Gate 4000 chassis, you are ready to connect cables to the gateway's interface cards. This chapter describes cable connections for the following cards: D8xx (i.e.

  • Page 68: Card And Bitstream Numbers

    The D8xx cards account for the maximum number of balanced or unbalanced trunks that can be connected at any one time to the I-Gate 4000. The first D8UI or D8BI card on the left occupies slot number 17 or 18; the second D8UR or D8BR (redundant) must occupy slot number 19 or 20.

  • Page 69: Unbalanced (75Ω) Connection

    I- Gate 4000, and an "Out" socket, which means that the bitstream that is connected to this socket is going out of the I-Gate 4000. The cable setup for the D8UI, D8UR, and D8UW cards is as follows:...

  • Page 70: Table 9-1: D8Bi/D8Br Rj-45 Connector Pinouts

    Figure 9-3: D8BI/R/W Balanced Configuration Cards 9.2. AHIE Card - Network and RS-232 Monitor Interfaces The AHIE card provides the communication data ports for the AHME card located in the lower shelf. This card is used for maintenance purposes. Veraz Networks Inc. Proprietary 01071602-05...

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