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Backyard Products Heartland CATALINA Assembly Manual
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Backyard Products Heartland CATALINA Assembly Manual

Backyard Products Heartland CATALINA Assembly Manual

Pergola
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16712
STOP!
STOP!
Call Us First!
DO NOT RETURN TO STORE.
For immediate help with assembly or product information
call our toll-free number:
1-800-577-9663
or email:
customerservice@backyardproductsllc.com
Our staff is ready to provide assistance.
April through October M - F 8:00 AM to 7:00 PM EST
Saturday 8:30 AM to 4:30 PM EST
November through March M - F 8:00 AM to 5:00 PM EST

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Summary of Contents for Backyard Products Heartland CATALINA

  • Page 1 16712 STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-800-577-9663 or email: customerservice@backyardproductsllc.com Our staff is ready to provide assistance. April through October M - F 8:00 AM to 7:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST...
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  • Page 3: Assembly Manual

    10/13/2011 16712 ASSEMBLY MANUAL A Backyard Products Company CATALINA PERGOLA 10' x 12' (305 x 366 cm) KEEP THIS MANUAL FOR FUTURE REFERENCE I M PO RTA N T ! READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY. BEFORE YOU BEGIN •...
  • Page 4 TOOLS Required Optional ❑ Tool Belt/ ❑ Drill / Driver ❑ Tape Measure Nail Pouch ❑ 1/8" Drill Bit ❑ Hammer ❑ #2 Philips Drive Bit ❑ #2 Square Drive Bit (Included) ❑ Safety Glasses ❑ Gloves ❑ Level ❑ Ladder ❑...
  • Page 5 PARTS IDENTIFICATION AND SIZES PARTS LIST INVENTORY YOUR PARTS before you begin. We suggest sorting parts by the category they are listed in. 1-3/8 x 3-3/8 x 8-1/2" (3,5 x 8,6 x 21,6 cm) 3-3/8 x 3-3/8 x 14" (8,6 x 8,6 x 35,6 cm) Micro-Shade Sandpaper Concentrate...

  • Page 6: Care And Maintenance

    PERGOLA ANATOMY 90-1/2" 229,9 cm) 132-1/16" (335,4 cm) INSIDE POST 109-3/4" (278,8 cm) INSIDE POST 142-13/16" 362,7 cm) OUTSIDE 120" POST 304,8 cm) OUTSIDE POST CARE AND MAINTENANCE ❑ The wood in your pergola has been treated with a process called ProWood Micro for resistance to fungal decay and insect infestation.
  • Page 7 LEVELING AND ANCHORING OPTIONS There are multiple ways to anchor your Pergola. A few methods are shown below. Anchoring materials are not included in this kit. Check anchoring methods with your local building department. 137-7/16" (349,1 cm) MEASUREMENT TO CENTER OF 114-7/8"...

  • Page 8: Parts Required

    RAFTERS PARTS REQUIRED: 1-3/8 x 5-3/8 x 138" (3,5 x 13,7 x 350,5 cm) YOU WILL MARK ONE RAFTER FIRST! BEGIN Place one 138” long rafter as shown with the angled end downward. Measure and mark locations at top of rafter as shown (Fig. A). Align all J rafters fl...
  • Page 9 RAFTERS PARTS REQUIRED: 3" (7,6 cm) 1-3/8 x 3-3/8 x 8-1/2" (3,5 x 8,6 x 21,6 cm) 1-3/8 x 5-3/8 x 138" (3,5 x 13,7 x 350,5 cm) 1/8" (0,3 cm) Drill Bit Orient two J rafters as shown on fl at surface with angled edge down. Marks holes on face of rafter centered on marks as shown (Fig.
  • Page 10 CORNER POSTS PARTS REQUIRED: 2-1/2" (6,4 cm) 7/8 x 5-3/8 x 90-1/2" (2,2 x 13,7 x 229,9 cm) 1/8" (0,3 cm) 3-3/8 x 3-3/8 x 103-1/2" (8,6 x 8,6 x 262,9 cm) Drill Bit BEGIN Position post face G on top of post H fl ush at end and with a 1” overhang on each side (Fig.
  • Page 11 CORNER POSTS PARTS REQUIRED: 3" (7,6 cm) 1/8" (0,3 cm) Drill Bit 1-3/8 x 5-3/8 x 162" (3,5 x 13,7 x 411,5 cm) BEGIN Arrange parts as shown on a level surface. Both post assemblies should be approximately parallel and fl ush at each end. Measure and mark 134"...
  • Page 12 CORNER POSTS PARTS REQUIRED: 3" (7,6 cm) 1-3/8 x 5-3/8 x 138" (3,5 x 13,7 x 350,5 cm) IMPORTANT! GET A HELPER TO ASSIST YOU FOR SAFETY AND STABILITY DURING THIS PROCEDURE. BEGIN Measure and mark four rafters as shown (Fig. A). Pre-drill 1/8" (0,3 cm) hole through rafter.
  • Page 13 CORNER POSTS PARTS REQUIRED: IMPORTANT! GET A HELPER TO ASSIST YOU FOR SAFETY AND STABILITY DURING THIS PROCEDURE. Repeat steps 1-4 to raise second assembly. HINT: Place a protective material under rafter end. Separate two raised assemblies 120" (304,8 cm) from outside edges with supports angled inward.
  • Page 14 RAFTERS PARTS REQUIRED: 3" (7,6 cm) 1/8" (0,3 cm) PRE-ASSEMBLED Drill Bit Rest previously assembled rafters J on rafters K with outside edge of J 9-7/8" (25,1 cm) from outside edge of G at both ends (Fig. A). Pre-drill two holes 1/8" x 2" DEEP (Fig. A). Secure using two 3"...
  • Page 15 CORBELS PARTS REQUIRED: 3-3/8 x 3-3/8 x 37" (8,6 x 8,6 x 94 cm) 1/8" (0,3 cm) Drill Bit BEGIN Square post and rafter. Position corbels D on fl at surface and pre-drill 1/8" (0,3 cm) holes through as shown. Position corbels fl...
  • Page 16 CORBELS PARTS REQUIRED: 3" (7,6 cm) Attach upper end of corbel D to rafter K with one 3” (7,6 cm) screw. Use two 3” (7,6 cm) Screws into Corner Post H at lower end of Corbel through the Pre-Drilled holes. FINISH Repeat steps 1-3 to attach three more corbels.
  • Page 17 SQUARING PERGOLA PARTS REQUIRED: BEGIN Remove rafter supports (Fig. A). Check post spacing and ensure diagonal measurement is 183-7/8" (467 cm). Ensure posts are plumb. Measurement to outside of posts. Fig. A 183-7/8" (467 cm) Measurement to 142-13/16" Measurement to 120"...
  • Page 18 CORBELS PARTS REQUIRED: 3" (7,6 cm) 3-3/8 x 3-3/8 x 37" (8,6 x 8,6 x 94 cm) Check rafter and post are square. Position corbels fl ush to top edge of outer main rafter K and post H. Attach upper end of corbel D to rafter K with two 3” (7,6 cm) Screws. Use two 3”...
  • Page 19 LADDER SUPPORTS PARTS REQUIRED: x120 3" (7,6 cm) 1-3/8 x 3-3/8 x 39-11/16" (3,5 x 8,6 x 100,8 cm) 1-3/8 x 5-3/8 x 138" (3,5 x 13,7 x 350,5 cm) 1/8" (0,3 cm) Drill Bit BEGIN Orient two J rafters as shown on fl at surface with angled edge down and marked edge up.
  • Page 20 LADDER SUPPORTS PARTS REQUIRED: BEGIN Elevate one end of ladder assembly onto main rafter fi rst, then elevate the other end of Ladder to rest across rafters. Slide ladder assembly against both posts as shown.
  • Page 21 LADDER SUPPORTS PARTS REQUIRED: 3" (7,6 cm) Repeat step 1 to place remaining ladder assemblies on rafters. Align ladder assemblies fl ush with installed rafter ends. FINISH Secure outside ladder assemblies using two 3” (7,6 cm) screws at each corner into posts H.
  • Page 22 INTERMEDIATE POSTS PARTS REQUIRED: 3-3/8 x 3-3/8 x 14" (8,6 x 8,6 x 35,6 cm) BEGIN Position both Intermediate Posts N between main rafters K revealing 1-1/2” (3,8 cm) on bottom Align ladder assemblies fl ush with installed rafter ends. 1-1/2”...
  • Page 23 INTERMEDIATE POSTS PARTS REQUIRED: 3" (7,6 cm) Using four 3" (7,6 cm) screws secure ladder assemblies to corbels FINISH Secure intermediate spacers to rafters K and J using four 3" (7,6 cm) screws.
  • Page 24 CORBEL COVERS PARTS REQUIRED: 2" (5,1 cm) 3/4 x 1-1/2 x 37" (1,9 x 3,8 x 94 cm) BEGIN Position corbels covers O centered on corbels fl ush with corbel ends (Fig. A). FINISH Secure using four 2" (5,1 cm) fi nish nails 9" (22,9 cm) apart. Fig.
  • Page 25 RAFTER REINFORCEMENT PARTS REQUIRED: 3-1/2” (8,9 cm) 3/8” (1 cm) 3/8” (1 cm) BEGIN Pre-Drill 1/8” x 2" DEEP through each main rafter K into corner post H. Pre- drill a minimum 3/4” (1,9 cm) OFF-CENTER from the opposite hole (Fig. A). FINISH Install one 3-1/2”...
  • Page 26 POST CAPS PARTS REQUIRED: 3" (7,6 cm) 1 x 4-3/4 x 4-3/4" (2,5 x 12,1 x 12,1 cm) 1/8" (0,3 cm) Drill Bit BEGIN Place post caps F centered at top of Corner Posts H. Pre-drill two 1/8" (0,3 cm) holes 2” (5,1 cm) apart through F. FINISH Secure post caps using two 3"...
  • Page 27 POST SKIRTS PARTS REQUIRED: 2" (5,1 cm) 7/8 x 3-3/8 x 11-7/8" (2,2 x 8,6 x 30,2 cm) ONCE MOUNTING HARDWARE IS INSTALLED, FOLLOW THE STEPS BELOW TO INSTALL POST SKIRT BEGIN When using post mounting hardware, there will be interference from protruding screws or nail heads.
  • Page 28 TOUCH-UP AND MAINTENANCE PARTS REQUIRED: Washcloth Micro-Shade MICRO-SHADE KIT NOT INCLUDED Sandpaper Concentrate We have included a bottle of MicroShade concentrate stain and sandpaper for minor touch-up of your pergola. The included bottle contains a MicroShade stain concentrate. It must be diluted before use. It’s important to follow these instructions carefully to avoid over-applying stain.

  • Page 29: Warranty

    WARRANTY Limited Conditional Backyard Storage Solutions, LLC warrants the following: Every product is warranted from defects in workmanship and manufacturing for one year. Warranty * All hardware and metal components are warranted for two years. Trim is warranted for 10 years. Waferboard siding and sheathing is warranted for two years.