Wienold Lifte GML Series Operating Manual

Glass and material lift

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OPERATING MANUAL

GML 800+

Glass and Material Lift

GML 800+ /Std. /10, 15, 20, 25

GML 800+ /K /10, 15, 20, 25

Power options:

M [Manual Winch]

AC [230/110V Winch]

DC [24V Winch]

.de

Release: 2.3

02.07.2018

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Page 1 OPERATING MANUAL GML 800+ Glass and Material Lift GML 800+ /Std. /10, 15, 20, 25 GML 800+ /K /10, 15, 20, 25 Power options: M [Manual Winch] AC [230/110V Winch] DC [24V Winch] Release: 2.3 02.07.2018...
Page 2: Table Of Contents
GML 800+ Operating Manual Contents Contents Page Basic procedures General description GML Series type overview COMPONENTS VIEW GML800+/Std M GML800+/K M GML800+/K AC GML800+/K DC Electrical components SAFETY Safety instructions Pre-operation inspection Working area inspection Function tests Operating instructions INSTALLATIONS...
Page 3: Basic Procedures
Basic Procedures Please read and comply with: The manufacturers instructions and safety regulations. The operating and safety instructions for this lift. The inscriptions, labels and warning signs on this lift. The safety instructions and operating instructions at the job site. The current, local and legal safety regulations.
Page 4: General Description
General Description GML800+ Wienold Glass and Material Lift The GML800+ consists of a chassis and a mast element On AC and DC models, an automatic mast limit switch ensures an automatic deactivation of the lifting movement system. The lifting height is deﬁned by the number of mast when the maximum lifting height has been reached and elements.
Page 5: Gml800+/Std M
GML 800+ Operating Manual GML Series GML800+ /Std M GML800+ /K M Standard with manual winch with Counterweights and manual winch GML800+ /K AC GML800+ /K DC with counterweights and 230/110V winch with counterweights and 12V winch GML 800+ Glass and Material Lift...
Page 6 GML 800+ Operating Manual Components GML/Std M (Types GML /10 und /15) Standard (Std) with manual worm winch (M). Types GML /10 und /15 without lateral outriggers (as option available) Types GML /20 und /25 are equipped with lateral outriggers (standard). (ref.
Page 7 GML 800+ Operating Manual Components GML/K M (Types GML /20 und /25 with lateral outrigger) Series with counterweights (K) and manual worm winch (M). - Fork lift pockets optional available for all models. Types GML /10 und /15 without lateral outriggers (as option available) All Types GML /20 und /25 are equipped with lateral outriggers (standard).
Page 8 GML 800+ Operating Manual Components GML/K AC (Types GML /10 und /15) With counterweights (K) and electrical 220/110V winch (AC). Types GML /10 und /15 without lateral outriggers (as option available) All Types GML /20 und /25 are equipped with lateral outriggers (standard). (ref.
Page 9 GML 800+ Operating Manual Components GML/K DC (Types GML /10 und /15) With counterweights (K) and electrical 24V winch (DC). Types GML /10 und /15 without lateral outriggers (as option available) All Types GML /20 und /25 are equipped with lateral outriggers (standard). (ref.
Page 10 GML 800+ Operating Manual Battery Cart GML/K DC (Types GML /10, 15, 20, 25) With counterweights (K) and electrical 24V winch (DC). Battery Cart includes batteries, charger, voltmeter, power switch, counterweights. Left side: Right side: 18 32 Left side: Both sides: Right side: 11)Battery supply 1) Push bar...
Page 11 GML 800+ Operating Manual Electric Components AC-Series Control box and cable remote control. Control box left side: Control box right side: Control box button side: 10) Limit switch supply Emergency 11) Emergency descent Stop 12) Winch supply Cable remote control: 1) Green LED: ready to operate 7) Hour meter 2) Red LED: electrical interference...
Page 12 GML 800+ Operating Manual Electric Components DC-Series Control box and cable remote control. Control box left side: Control box right side: Control box button side: 10) Limit switch supply Emergency 11) Emergency descent Stop 12) Winch supply Cable remote control: 1) Green LED: ready to operate 7) Hour meter 2) Red LED: electrical interference...
Page 13: Safety Instructions
GML 800+ Operating Manual Safety Instructions Warning! Failure to adhere to the instructions and safety regulations in this manual may result in death or serious injury. Do Not Operate Unless: The personnel have been trained on this type of unit and are deemed competent.
Page 14 GML 800+ Operating Manual Safety Instructions Wear Appropriate Personal Protective Prior to use, check the working area for steep slopes and Equipment (PPE) drop-offs, holes and debris. Also check for unstable, slippery Always ensure that the correct PPE is worn before or icy surfaces and other possible sources of danger.
Page 15 GML 800+ Operating Manual Safety Instructions Electrocution Hazards - Danger to Life Do not rest ladders or scaffolding against the lift or the This lift is not electrically insulated and will not provide protection from contact with or proximity to electrical current. load.
Page 16 GML 800+ Operating Manual Safety Instructions Standard Forks Crushing Hazards Only use appropriate loading accessories when lifting a Do not raise if the load is not load. Always ensure before loading that the loading accessory used is suitable for the load and is correctly secured. 1.
Page 17 GML 800+ Operating Manual Safety Instructions Damaged Lift Hazards Labels - Warning Signs Wienoldlifte, appliances & machines use symbols, Do not operate a damaged or malfunctioning lift. colour codes and signal words to identify the following: Safety Alert Symbol: Do not use a lift with a worn, This is used to alert personnel to frayed, kinked or damaged cable.
Page 18: Pre-Operation Inspection
GML 800+ Operating Manual Pre-operation Inspection Noncompliance with the instructions and safety rules in this operating manual may result in serious injury or accidents including death! Do not operate the lift unless: Fundamentals The personnel have been trained on this type of unit The pre-operation inspection is a visual inspection which must and are deemed competent.
Page 19 GML 800+ Operating Manual Pre-operation Inspection Please ensure Check the entire lift and loading devices for: that the operating manual is complete, legible and placed in the storage container installed on the lift. Bents or damage Please ensure Corrosion or rust that all warning signs and labels are both legible and correctly Cracks in welds or structural components positioned.
Page 20 GML 800+ Operating Manual Noncompliance with the instructions and safety regulations in this operating manual may result in death or serious injury! Do Not Operate Unless: Fundamentals The personnel have been trained on this type of unit The working area inspection helps the operator to determine if the working area is suitable for safe lift operation.
Page 21: Function Tests
GML 800+ Operating Manual Function Tests Noncompliance with the instructions and safety regulations in this operating manual may result in death or serious injury! Do Not Operate Unless: Fundamentals The personnel have been trained on this type of unit The function tests are designed to identify malfunctions and are deemed competent.
Page 22 GML 800+ Operating Manual Function Tests /Std Models Manual Cable Winches | Locking Mechanisms Mast System and Consecutive Extension Manual Winches Different models have different extension heights. The 1. Disengage the mast element transport safety hook extension height depends on the number of mast elements. and raise the loading carriage to half of the maximum A model with more mast elements will achieve a greater lifting height of the mast system.
Page 23 GML 800+ Operating Manual Function Tests AC and DC Models Electric Cable Winches Electric Winches Mast System and Consecutive Extension RAISING: a) Disengage the mast element transport safety hook Different models have different extension heights. The and raise the loading carriage to half of the extension height depends on the number of mast elements.
Page 24: Operating Instructions
GML 800+ Operating Manual Operating Instructions Fundamentals Using the lift for anything other than lifting loads is unsafe. If more than one operator is expected to use the lift at different times during the same work shift, ensure that each operator Do Not Operate Unless: is trained and follows al l of the safety regulations and instructions in the operating manual.
Page 25 GML 800+ Operating Manual Installation GML/Std Converting the lift from transport position to operating position. Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. GML/Std Lowering the Securing the outrigger:...
Page 26 GML 800+ Operating Manual Conversion from transport position GML/K. Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. GML/K Lowering the Dismantling the outrigger: outrigger: Transport position: 3.
Page 27 GML 800+ Operating Manual Conversion from operating position GML/K. Set up and adjust the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up and adjustment. Dismantling the Dismantling the GML/K steering arm: weight box:...
Page 28 GML 800+ Operating Manual Installation GML/K Converting the lift from transport position to operating position. Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. Lowering Securing GML/K Transport position:...
Page 29 GML 800+ Operating Manual Installation GML/K Conversion from transport position GML/Std. Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. GML/Std Lowering the Securing the outrigger: outrigger: Transport position:...
Page 30 GML 800+ Operating Manual Installation GML/K Conversion from transport position GML/Std. Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. Installing the Filling the Installing the weight box: weight box: steering arm:...
Page 31 GML 800+ Operating Manual Installation GML/K Conversion from operating position GML/Std. Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. GML/Std Securing the Rear installation of outrigger: the outrigger: Operating position:...
Page 32 GML 800+ Operating Manual Conversion from operating position GML/Std. Aligning the swivel casters for maximum loading capacity Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. Aligning swivel casters In working position Installing the...
Page 33 GML 800+ Operating Manual Installation GML/K DC Outrigger and Battery Cart. Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. Lowering the outrigger: Securing the outrigger: GML/K DC Transport position: Not Aus...
Page 34 GML 800+ Operating Manual Installation Lateral outrigger at /20 + /25 models. Lateral outriggers are as standard on all /20 an /25 models. Available as additional accessory for /10 und /15 models. Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up.
Page 35 GML 800+ Operating Manual Disengaging/Re-engaging the Mast Safety Hook Removing/ﬁtting the safety bar Always ensure that the lift is in the correct operating position and that the safety brakes on the wheels and swivel casters are engaged before attempting to dismantle or reattach the mast element transport safety hook. Lowering the Removing the mast Repositioning the...
Page 36 GML 800+ Operating Manual Standard Loading Device Installation Fitting/removing a lifting fork or crane outrigger to/from the carriage Set up the lift on ﬁrm and level ground only. Ensure that all caster safety brakes on the chassis are engaged during set up. Aligning the Unlocking the Securing and releasing the safety bolt:...
Page 37 GML 800+ Operating Manual Positioning and securing the load. Ensure that the loads are centered and secured to the loading accessory before lifting. The safety brakes must be engaged before lifting. Position the load correctly on the loading accessory being used. Load Center Instructions Ensure that the load is adequately secured! Incorrectly positioned and/or incorrectly secured loads may lead to accidents that result...
Page 38 GML 800+ Operating Manual Load Center Positioning a load in relation to the load center. Ensure that the loads are centered and secured at the loading accessory before lifting. The safety brakes must be engaged before lifting. Load Center Chart Distance to load center L ading a ccessor y Load...
Page 39 GML 800+ Operating Manual Raising and Lowering with a manual Winch. Operating the worm gear winch on M-Models. Operate the lift on ﬁrm and level ground only. Perform a pre-operation function test and convert the lift to the operating position as described in the section headed “Installation “. Ensure that all safety brakes on the swivel casters are engaged when working with a load.
Page 40 GML 800+ Operating Manual Raising and Lowering with an AC-Electric Winch. Operating the electric winch on AC-Models (230/110V). Operate the lift on ﬁrm and level ground only. Perform a PRE-OPERATION function test and convert the lift to the operating position as described in the section headed “Installation “. Ensure that all safety brakes on the swivel casters are engaged when working with a load.
Page 41 GML 800+ Operating Manual Raising and Lowering with an DC-Electric Winch. Operating the electric winch on DC-Models (24V). Operate the lift on ﬁrm and level ground only. Perform a PRE-OPERATION function test and convert the lift to the operating position as described in the section headed “Installation “. Ensure that all safety brakes on the swivel casters are engaged when working with a load.
Page 42 GML 800+ Operating Manual DC-Series Charging Batteries Battery Cart for charging batteries at 230/110V. The winch operates only if there is enough capacity on the batteries. Preferably do not operate/use the lift whilst charging the batteries. The 230/110 Volt electric cable does not charge the winch – only the batteries! 4.
Page 43 GML 800+ Operating Manual Loading and Transportation. Preparation for transport. Fundamentals 3. Varying Transport Positions: 2. Dismantling: Preparation: There are two different transport positions for: The loading accessory must be disassembled A: Disassemble the loading accessory. Models without Counterweights (Std) before converting the lift to transport position.
Page 44 GML 800+ Operating Manual Loading and Transportation. Basic Procedures. Before loading, familiarise yourself with the requirements for the loading methods as well as for the vehicles/trailers for lift transportation. Read and adhere to the respective conditions. Loading attachment: Load safety: Transport vehicle/trailer: 1.
Page 45 GML 800+ Operating Manual Loading and Transportation. Loading while tilting. Loading by crane. Before loading, familiarise yourself with the requirements for the loading methods as well as for the vehicles/trailers for lift transportation. Read and Adhere to the respective conditions. 1.
Page 46 GML 800+ Operating Manual Before loading, familiarise yourself with the requirements for the loading methods as well as for the vehicles/trailers for lift transportation. Read and adhere to the respective conditions. 3. Forklift 1. Place the lift in transport position in front of 9.
Page 47 GML 800+ Operating Manual Loading and Transportation. Movement onto the trailer. Before loading, familiarise yourself with the requirements for the loading methods as well as for the vehicles/trailers for lift transportation. Read and adhere to the respective conditions. 4. Movement Unloading: 1.
Page 48: Lateral Outrigger
GML 800+ Operating Manual Technical Data Technical Data Manual (STD) 230/110 Volt (AC) 24 Volt (DC) Model K/AC K/AC K/AC K/AC K/DC K/DC K/DC K/DC Lifting Height: 3,50 m 5,00 m 6,50 m 7,90 m 3,50 m 5,00 m 6,50 m 7,90 m 3,50 m 5,00 m 6,50 m 7,90 m Measures Transport Position Height: 1,98 m...
Page 49: Declaration Of Conformity
GML 800+ Operating Manual Declaration of Conformity CE-Declaration of Conformity according to guideline 2006/42/EG, appendix II 1.A - Original EC-Declaration of Conformity - Norbert Wienold GmbH Industriegebiet Waldstr. 35 | 48488 Emsbüren We hereby declare that the design, the construction and the implementation of the Glass and Material Lift listed as follows are in accordance with the essential Health &...
Page 50 GML 800+ Operating Manual Notes GML 800+ Glass and Material Lift...
Page 51 GML 800+ Operating Manual Notes GML 800+ Glass and Material Lift...
Page 52 Norbert Wienold GmbH Industriegebiet Waldstr. 35a Rental stations and service facilities: 48488 Emsbüren Germany Emsbüren Tel. +49 59 03 - 93 94 0 Walsrode Brandenburg Fax +49 59 03 - 93 94 50 Leverkusen www.wienold-lifte.de München e-mail: info@wienold-lifte.de...

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Gml 800+ series Gml800+ /std m Gml800+ /k mGml800+ /k acGml800+ /k dcGml/std m ... Show all

Wienold Lifte GML Series Operating Manual

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