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Glenmac Harley Pro 6 Operator's Manual

Power box rake
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  • Page 2 Glenmac Inc 1805 2nd Avenue SW Jamestown, ND 58401 701-252-9300 tel 701-252-1978 fax SN: P65F001 (03/2005) 701-952-9307 parts fax...

  • Page 3: Introduction

    Should you need to call your dealer or GLENMAC, INC., this information will help them to more quickly provide accurate service for you.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Introduction ................1 Specifications ................ 2 Owner Assistance ..............3 General Information .............. 4 Bolt Size Chart ............... 4 Bolt Torque Chart ...............5-6 Safety Rules ................6-9 Safety Decals ..............10-11 Operation................ 12-16 Maintenance ..............17-25 Trouble Shooting..............20 Assembly ................

  • Page 5: Owner Assistance

    Therefore, it is important that your initial contact be with the dealer. If you did not purchase your equipment from an authorized dealer, call GLENMAC, INC. (see “B” above). There may be a new dealer in your area since you purchased your Harley Power Rake. If there is no dealer in your area, our Customer Services Department can and will help you obtain the parts and information you may need.

  • Page 6: General Information

    GENERAL INFORMATION The purpose of this manual is to assist you in operating The illustrations and data used in this manual were and maintaining your Power Rake. Read it carefully. current at the time of printing, but due to possible in- It furnishes information and instructions that will help line production changes, your machine may vary you achieve years of dependable performance.

  • Page 7: Bolt Torque Chart

    BOLT TORQUE CHART After every ten (10) hours of operation, check all hardware and tighten where required. SAE Series Torque Chart DO NOT use these values if a different torque value or tightening procedure is listed for a specific application. Torque values listed are for general use only.

  • Page 8: Safety Rules

    BOLT TORQUE CHART Metric Series Torque Chart Use only metric tools on metric hardware. Other tools may not fit properly. They may slip and cause injury. DO NOT use these values if a different torque value or tightening procedure is listed for a specific application. Torque values listed are for general use only.
  • Page 9 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! • Make sure all hydraulic hoses, fittings, and valves • Keep hands and body away from pressurized lines. are in good condition and not leaking before starting Use paper or cardboard, not body parts to check power unit or using equipment.
  • Page 10 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! or starting engine. Securely fasten seat belt, place OPERATIONAL SAFETY transmission in neutral, engage brake, and ensure • Consult local utilities before digging. Know location all other controls are disengaged before starting and depth of, and avoid contacting, all underground tractor engine.
  • Page 11 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! MAINTENANCE SAFETY • Keep all persons away from operator control area • Your dealer can supply original equipment, while performing adjustments, service, or hydraulic accessories and repair parts. Substitute maintenance. parts may not meet original equipment •...

  • Page 12: Safety Decals

    SAFETY DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! #1 - PN: P970400 #4 - PN: P970100 #2 - PN: P970300 #5 - PN: P970200 #3 - PN: P970301 PN-P970620 (03/2005)
  • Page 13 SAFETY DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! Figure 1 PN-P970620 (03/2005)

  • Page 14: Operation

    OPERATION Safety is a primary concern in the design and • Never go underneath equipment lowered to the manufacture of our products. Unfortunately, our efforts ground or raised. Never place any part of the to provide safe equipment can be wiped out by a single body underneath equipment or between careless act of an operator.
  • Page 15 OPERATION IMPORTANT PRE-OPERATION CHECK LIST ___ Review and follow all safety rules and safety decal • If the PTO is too long, severe PTO and gearbox instructions on pages 6 through 11. damage is possible when hooking up the PTO from the power rake to the tractor.
  • Page 16 OPERATION OPERATING INSTRUCTIONS With the power rake angle cylinder connected to a tractor hydraulic control valve, move tractor control Read and understand the power rake and tractor valve to select the desired angle. Return the tractor Operator’s Manuals before operating the power rake. control to neutral to maintain the selected angle.
  • Page 17 OPERATION Operating Depth Purge any air in the system. Hydraulic system leak- down, hydraulic system failures, mechanical failures, When power raking, the depth will determine how or movement of control levers can cause equipment to much dirt is carried ahead of the rollers. The ideal drop or rotate unexpectedly.
  • Page 18 OPERATION STORAGE Make sure the disconnected power rake is stored on a hard, level surface. CAUTION • Keep children and bystanders away from storage area. Figure 2 PN-P970620 (03/2005)

  • Page 19: Maintenance

    MAINTENANCE The information in this section is written for operators • Keep hands and body away from pressurized who possess basic mechanical skills. Should you need lines. Use paper or cardboard, not body parts help, your dealer has trained service technicians to check for leaks.
  • Page 20 MAINTENANCE DAILY MAINTENANCE The adjustment for chain tension is in the chain case. When operating the power rake, check the tractor To tighten the chain, loosen jam nut (#63) and turn the hydraulic system to be sure the level of hydraulic oil adjusting bolt (#61) clockwise until the chain is snug.
  • Page 21 LUBRICATION MAINTENANCE Figure 3 PN-P970620 (03/2005)

  • Page 22: Trouble Shooting

    TROUBLE SHOOTING Problem Possible Cause Roller will not turn. Tractor PTO not engaged. Clutch friction discs worn. Obstruction between rollers. Chain broken. Gearbox damaged. Broken drive shaft between clutch and chain drive. Hydraulic cylinder inoperative. Hose ends not completely engaged. Tractor hydraulic shut-off in the “closed”...
  • Page 23 NOTES PN-P970620 (03/2005)
  • Page 24 MAINTENANCE The information in this section is written for dealer ser- CLUTCH vice personnel. The repair described herein requires Run-In special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained If the rake has not been used or has not been operated in this type of repair, you may be time and money for one year, the following run-in procedure is ahead to replace complete assemblies.
  • Page 25 MAINTENANCE the housing. Be careful to press on both the outer and FRICTION DISC REPLACEMENT inner bearing races until the inner race rests on the sleeve. Figure 5. 1. Make sure tractor is off and the PTO is disengaged. 2. Disconnect the drive line from the tractor. 3.
  • Page 26 MAINTENANCE Bottom Roller Bearing: Left Side the two bolts, apply moderate pressure against the bearing slide and tighten the bolts. The bearing slide 1. Remove the bottom bearing on the right side from should be moderately difficult to move up and down. the frame.

  • Page 27: Assembly

    ASSEMBLY Tools Required CAUTION 3/4" and 9/16" Wrench • Always wear relatively tight and belted clothing Rubber hammer to avoid entanglement in moving parts. Wear It is advisable to have a mechanical lifting device to sturdy, rough-soled work shoes and protective facilitate uncrating.
  • Page 28 ASSEMBLY 5. Attach the two gauge wheel assemblies to the main WARNING frame with two 1/2" U-bolts each, nuts, and lock washers. Refer to Figure 7 for specific location of • Make sure all hydraulic hoses, fittings, and valves gauge wheel assembly. are in good condition and not leaking before starting power unit or using equipment.
  • Page 29 CLUTCH ASSEMBLY ITEM QTY PART NO. DESCRIPTION P400751 CLUTCH ASSEMBLY W/OUT HUB P400755 FRICTION DISC P400752 SEPARATOR DISC P400753 PRESSURE PLATE P400756 SPRING P400754 COMPRESSION PLATE P400758 YOKE AND HUB P851105 5/16" LOCK WASHER P150500 5/16" HEX NUT P400760 5/16" X 1" HEX BOLT Gr8 P400761 5/16"...

  • Page 30: Parts Identification And Drawings

    ROLLER ASSEMBLY PN-P970620 (03/2005)
  • Page 31 ROLLER ASSEMBLY PN-P970620 (03/2005)
  • Page 32 ROLLER ASSEMBLY PARTS LIST ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION M6312 MAIN FRAME P150800 1/2" HEX NUT M6281 CHAIN CASE P155852 1/2-20 LOCK NUT M6244 ROUGH ROLLER P151000 5/8" HEX NUT M6245 SMOOTH ROLLER P157600 3/4" LOCK NUT P278001 BREATHER P158000...
  • Page 33 NOTES PN-P970620 (03/2005)
  • Page 34 FINAL ASSEMBLY Figure 8L PN-P970620 (03/2005)
  • Page 35 FINAL ASSEMBLY Figure 8R PN-P970620 (03/2005)
  • Page 36 FINAL ASSEMBLY PARTS LIST ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION M6314 MAST WELDMENT P110806 1/2" X 1-1/2" SOCKET HEAD CAP SCREW M6286 COVER P104811 1/2" X 2-3/4" CARRIAGE BOLT M6289 COVER SEAL P100820 1/2" X 5" HEX BOLT M6221 LIFT TUBE RIGHT P103208...
  • Page 37 HYDRAULIC ASSEMBLY ITEM QTY PART NO. DESCRIPTION P256000 1-1/2" X 8" HYDRAULIC CYLINDER P246100 1/4" HOSE ASSEMBLY 27" LONG P246200 1/4" HOSE ASSEMBLY 40" LONG P246300 1/4" HOSE ASSEMBLY 52" LONG M6303 VALVE MOUNT M6305 VALVE BASE P290400 MANUAL DIRECTIONAL VALVE M6448 T-BOLT P155350...
  • Page 38 GAUGE WHEEL ITEM QTY PART NO. DESCRIPTION P756160 WHEEL AND TIRE M16107 WHEEL TIRE & HUB M6817 CASTER FORK M6411 CASTER SUPPORT ARM Figure 11 M16011 CASTER SHAFT M6415 HANDLE P756161 WHEEL HUB W/STUDS M16120 WHEEL HUB COMPLETE M16108 AXLE SPACER LONG M16109 AXLE SPACER SHORT P760300...

  • Page 39: Warranty

    This warranty is limited exclusively to equipment manufactured by Glenmac Inc and is subject to inspection by Glenmac Inc to identify the nature and cause of failure. This company in no way warrants belts, bearings, hydrau- lics, chains, sprockets, tires or any other trade accessory not manufactured by Glenmac Inc since these items are warranted separately by their respective manufactures.

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