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Summary of Contents for Aichinger ROG ROLL'N'GRILL
- Page 1 Manual Grill Keep this manual for future use.
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Page 2: Table Of Contents
® Manual ROG - ROLL’N’GRILL Table of contents Table of contents Copyright notice........................... 4 About this manual ........................5 Welcome ..........................5 Contact information....................... 5 Information on this manual ....................6 Equipment information......................6 Warranty and liability......................6 Safety............................7 Warnings .......................... - Page 3 ® Manual ROG - ROLL’N’GRILL Table of contents Control and display elements..................... 19 Important functions ......................19 7.1.1 Stop grill rollers ....................... 19 7.1.2 Emergency functions ....................20 Operation............................ 21 Switching on ........................21 Activating ........................... 21 Burn-in..........................22 Heating up / grill roller speed ....................25 Inserting the food product to be grilled..................
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Page 4: Copyright Notice
Copyright notice This document is protected by copyright. The reproduction, transmission, use or disclosure of the con- tents is not permitted without the express written approval of AICHINGER GmbH. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. -
Page 5: About This Manual
About this manual About this manual Welcome We are delighted that you have chosen a quality product from AICHINGER GmbH with the latest tech- nology. This manual contains important information enabling you to fully utilize the technical and economic ben- efits of the system. -
Page 6: Information On This Manual
® Manual ROG - ROLL’N’GRILL About this manual Information on this manual The status of issue of this documentation is given in the footers of each page. Please make sure that you always have and use the current version of all documents. If you use an outdated version of this or any other required or supplement documentation, this can result in faulty assembly and operation of the unit. -
Page 7: Safety
® Manual ROG - ROLL’N’GRILL Safety Safety The unit is a state-of-the-art piece of equipment that has been designed, manufactured and documented according to the valid EU directives and in compliance with the associated harmonized standards. This is certified in the Declaration of Conformity. Nevertheless, its use may result in risks to the health and life of the user or third parties or in damage to the unit and other property. -
Page 8: Meaning Of Signal Words And Symbols
® Manual ROG - ROLL’N’GRILL Safety 3.1.2 Meaning of signal words and symbols The following signal words are used in this document: Table 1: Meaning of the signal words Signal word Meaning, consequences of non-observance DANGER Indicates a dangerous situation that leads to severe injury or death. WARNING Indicates a potentially dangerous situation that may lead to severe injury or death. -
Page 9: Personnel Requirements
® Manual ROG - ROLL’N’GRILL Safety Obligations towards personnel The following prerequisites must be fulfilled to ensure the safe operation of the unit by the personnel: – The personnel have the required qualification and receive the appropriate training. – The personnel have been instructed in fundamental regulations for occupational safety and preven- tion of accidents. -
Page 10: Foreseeable Misuse
® Manual ROG - ROLL’N’GRILL Safety Any use deviating from or going beyond the intended use is considered improper and is therefore not allowed. The unit is a state-of-the-art piece of equipment that has been manufactured according to the acknowl- edged safety regulations and is therefore safe to operate. -
Page 11: Mechanical Hazards
® Manual ROG - ROLL’N’GRILL Safety 3.8.1.3 Fire and smoke development Due to the operating temperature, greases and combustible materials can heat up and ignite. Please observe the following: – Clean the unit regularly. – Exchange the grease filter regularly. –... -
Page 12: Operating Materials And Substances
® Manual ROG - ROLL’N’GRILL Safety 3.8.3.2 Heat accumulation Heat accumulation and dirt in the unit can lead to fire development. Please observe the following: – Clean the unit regularly. – Keep ventilation openings clear. – Hold carbon-dioxide extinguishers ready for fire-fighting measures. 3.8.3.3 Overcurrent Excessive current flow in the event of a fault can lead to overheating of cables and consumables. -
Page 13: Equipment Overview
® Manual ROG - ROLL’N’GRILL Equipment overview Equipment overview Technical data ® Designation ROG - ROLL’N’GRILL Cooking speed levels Dimensions Depth 287 x Width 683 x Height 368 mm Frequency 50 Hz Type of connection at the 3/N/PE AC 400/230 V unit CEE three-phase power plug 3x16 A 2.5 m connecting cable 5x2.5 mm²... -
Page 14: Description Of The Unit
® Manual ROG - ROLL’N’GRILL Equipment overview Description of the unit 4.2.1 Design of the unit Supply grate Front cover Collection grate Collection pan Main switch Control panel Rear cover Scraper sheets Translation Technical details are subject to change. Version: 4.0 Page 14 / 39 Last change: 2020-02-27... -
Page 15: Function
® Manual ROG - ROLL’N’GRILL Equipment overview The product to be grilled is placed onto the supply grate and passed through the grill area automatically. As soon as the food product to be grilled is ready, it falls onto the collection grate and can be removed there. -
Page 16: Transport, Handling And Storage
® Manual ROG - ROLL’N’GRILL Transport, handling and storage Transport, handling and storage Improper transport of the unit can pose a threat to human health and cause material damage. Unpacking The unit is supplied ready-mounted in the original packaging. Remove the packaging completely prior to setting up the unit. -
Page 17: Assembly, Installation And Commissioning
® Manual ROG - ROLL’N’GRILL Assembly, installation and commissioning Assembly, installation and commissioning Setting up the unit Place the unit (approx. 40 kg) on a solid table or similar stable substructure at an ergonomic working height. The unit is operated from the front. The surface on which the product is set up must not be inclined by more than 5°. -
Page 18: Precleaning
® Manual ROG - ROLL’N’GRILL Assembly, installation and commissioning Precleaning The unit was precleaned after production in the factory. It is nonetheless recommend that the unit should be cleaned to remove any residue left after production or any dirt that has accumulated. Use a damp, soft cotton cloth for this purpose. -
Page 19: Control And Display Elements
® Manual ROG - ROLL’N’GRILL Control and display elements Control and display elements Switches / LEDs Function / display Speed keys 1-5 Grill roller speed / Define grilling time Control LEDs 1-5, green Display of grill roller speed selected Status of heat-up phase and operational phase Main switch ON = 1 Power supply is switched on. -
Page 20: Emergency Functions
® Manual ROG - ROLL’N’GRILL Control and display elements 7.1.2 Emergency functions 1.) Emergency stop Switch off at the main switch. 2.) Press the Power key. In both cases the grill rollers stop, cooling starts. Translation Technical details are subject to change. Version: 4.0 Page 20 / 39 Last change: 2020-02-27... -
Page 21: Operation
® Manual ROG - ROLL’N’GRILL Operation Operation Switching on 1.) Switch on the voltage supply at the main switch. The voltage supply of the unit is on. Activating 1.) Switch on the unit using the POWER key. The POWER control LED lights up green. ... -
Page 22: Burn-In
® Manual ROG - ROLL’N’GRILL Operation Burn-in The grill rollers must be burned in before they are used. This procedure is necessary prior to commis- sioning, every time after cleaning and every time before operation. WARNING! Hot surfaces can cause burn injuries In the vicinity of the grill rollers, operation-related high temperatures occur on the housing and the scraper sheets. - Page 23 ® Manual ROG - ROLL’N’GRILL Operation 4.) Switch on the main switch and the POWER key (see also Chapter "8.1 Switching on" [ Page 21]). 5.) Press Speed key 5 (the highest grill roller speed) to heat up. Translation Technical details are subject to change. Version: 4.0 Page 23 / 39 Last change: 2020-02-27...
- Page 24 ® Manual ROG - ROLL’N’GRILL Operation ® 6.) Within the first 2 to 3 minutes (grill rollers lukewarm), apply the ROG - ROLL’N’GRILL emulsion onto all three grill rollers using kitchen paper. 7.) Wait for the burn-in time (approx. 5 to 10 minutes) to pass. 8.) Wipe off excess residue from the grill rollers with a clean kitchen paper.
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Page 25: Heating Up / Grill Roller Speed
® Manual ROG - ROLL’N’GRILL Operation Heating up / grill roller speed Speed keys: Speed key Unit Speed key 1 Slowest grill roller speed – Frozen food product to be grilled. – Products that must be specially well done. Speed key 5 Fastest grill roller speed –... -
Page 26: Switching Off
® Manual ROG - ROLL’N’GRILL Operation 1.) Insert the food product to be grilled at the top. The unit draws the food product in and grilling takes place automatically. 2.) Remove the grilled food product from the grate using suitable implements. Switching off 1.) Switch off at the main switch. -
Page 27: Cleaning
® Manual ROG - ROLL’N’GRILL Cleaning Cleaning Regular cleaning is one of the basic requirements to ensure consistent results of high quality as well as the safe functioning of the unit. Keeping the unit clean at all times reduces overall cleaning work and positively influences customers’ purchasing behavior. -
Page 28: Grill Rollers And Components
® Manual ROG - ROLL’N’GRILL Cleaning Grill rollers and components WARNING! Burning hazard Contact with hot surfaces can cause burn injuries. • Observe sufficient cooling time. • Wear gloves. CAUTION! Damage to the unit as a result of too fast cooling Hot components must not be cooled down. -
Page 29: Cleaning Of Components
® Manual ROG - ROLL’N’GRILL Cleaning 9.2.1 Cleaning of components CAUTION! Risk of cut injuries due to sharp edges The edges of the scraper sheets can be very sharp. • Exercise caution. • Wear gloves. 1.) Remove the supply grate (1). 2.) Remove the front cover (2) and the rear cover (3). -
Page 30: Cleaning Of Grill Rollers
® Manual ROG - ROLL’N’GRILL Cleaning 9.2.2 Cleaning of grill rollers ® !TIP: The grill rollers of the ROG - ROLL’N’GRILL are easier to clean while they are still slightly warm. 1.) Remove coarse dirt from the grill rollers using commercially available, damp steel wool. ®... -
Page 31: Grease Filter
® Manual ROG - ROLL’N’GRILL Cleaning Grease filter CAUTION! Fault due to improper operation Operation without a grease filter results in an increased grease load on the fans and causes malfunctions of the device (risk of failure). • Operation without a grease filter is not permissible. •... -
Page 32: Maintenance
Inspection Inspection Connecting cable Inspection If faults or damages occur during the warranty period, Aichinger Service GmbH must be notified imme- diately to avoid consequential damage. Only use original spare parts from AICHINGER for maintenance and repair. Translation Technical details are subject to change. -
Page 33: Troubleshooting / Fault Elimination And Repair
® Manual ROG - ROLL’N’GRILL Troubleshooting / fault elimination and repair Troubleshooting / fault elimination and repair All faults and malfunctions are displayed by the service LED. Service LED Malfunction Flashes slowly A fault has occurred that can result in functional limitations. Example: The temperature has not been reached or is decreasing. -
Page 34: Dismantling, Taking Out Of Service And Scrapping/ Disposal
® Manual ROG - ROLL’N’GRILL Dismantling, taking out of service and scrapping/ disposal Dismantling, taking out of service and scrapping/ disposal 12.1 Taking out of service To take the unit out of service, switch it off and pull the power plug. The procedure is shown in Chapter "8 Operation"... -
Page 35: Annexes
® Manual ROG - ROLL’N’GRILL Annexes Annexes 13.1 Notes on caring for stainless steel Possible causes of corrosion on stainless steel equipment “Stainless steel” is the designation for specially corrosion-resistant and hygienic types of steel. These types of steel have a chromium content of at least 10.5 % and in many cases contain additional ingredi- ents, such as nickel and molybdenum. - Page 36 ® Manual ROG - ROLL’N’GRILL Annexes Principles for working with stainless steel devices The surface of stainless steel equipment must always be kept clean and open to the air. – Stainless steel parts should only be treated with alkaline cleaning agents that contain small amounts of acid-free oil and not with acidic cleaning agents.
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Page 37: Technical Data
® Manual ROG - ROLL’N’GRILL Annexes 13.2 Technical data ® Description ROG - ROLL’N’GRILL Cooking speed levels Dimensions Depth 287 x Width 683 x Height 368 mm Frequency 50 Hz Type of connection at the unit 3/N/PE AC 400/230 V CEE three-phase power plug 3x16 A 2.5 m connecting cable 5x2.5 mm²... -
Page 38: Ec Declaration Of Conformity
® Manual ROG - ROLL’N’GRILL Annexes 13.3 EC Declaration of Conformity Translation Technical details are subject to change. Version: 4.0 Page 38 / 39 Last change: 2020-02-27... -
Page 39: Circuit Diagram
® Manual ROG - ROLL’N’GRILL Annexes 13.4 Circuit diagram Translation Technical details are subject to change. Version: 4.0 Page 39 / 39 Last change: 2020-02-27...
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