ATH-Heinl 7256 Operating Instructions Manual

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OPERATING INSTRUCTIONS

ATH

7256

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Page 1 OPERATING INSTRUCTIONS 7256...
Page 2: Table Of Contents
SPARE PART BOOK ......................- 44 - 10.0 NOTIZEN ........................... - 93 - ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 2 -...
Page 3: Introduction
TIP: Provides more information on functionality and tips for using the device efficiently. Appropriate protective clothing must be worn for all work on the described system. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 4: Description
24. Cylinder for lateral shift - mounting arm 25. Cylinder for lift clamping unit ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 5 This cuts off the power supply when the engine overheats ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 5 -...
Page 6: Operation
The tyre changer is not splash-proof, so do not clean wheels on the machine with water jets. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 7 E/1-E6). Use the four clamping jaws to select the appropriate clamp for the rim. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 8 The tyre is then levered over the rim by lowering the rim and pulling the mounting hooks. Turn counterclockwise to remove the bead. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 8 -...
Page 10 Install the tyre clamp at the 6 o'clock position and mount it with the mounting disc. This is a simple and straightforward mounting. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 11 As soon as the bead is removed, the tyre falls. Ensure that there are no persons or objects in the danger area of the machine. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 12: Technical Data
(3x) 400/500 V/Hz Noise level 65 – 85 dB(A) Weight (net) 1145 kg ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 12 -...
Page 13: Scale Drawing
1020 – 1950 mm 2000 – 2400 mm 2240 – 2540 mm ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 13 -...
Page 14: Installation
2.310 mm Height 1.100 mm Storage temperature -10 to +50 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 14 -...
Page 15: Unpacking The Machine
RFZ0481 - bead clamp for steel rims Grease gun jaws extension ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 15 -...
Page 16 721423 - Tyre clamp for aluminium rims RAR1110 - bead breaker ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 16 -...
Page 17: Location
Humidity 50% at 40 °C – 90% at 20 °C Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 17 -...
Page 18: Fixing
The compressed air maintenance unit must be serviced at regular intervals. The maximum or minimum pressure ensures perfect functioning without any damage. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 19: Hydraulic Connection
Machine assembly must be carried out by a qualified and competent person. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 19 -...
Page 20 + 500 mm + 500 mm 1045 Floor Ferroconcrete Electro-soldered grid Gravel ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 20 -...
Page 21: 2.10 Completion Of Work
Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions). ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 22: Operation
 Annual check of the machine by an authorised and trained person ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 22 -...
Page 23: Basic Information
Moving parts of the machine can catch loose clothing, long hair or jewellery. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 24: Maintenance
Minimum requirement for truck mounting machine: Impact anchor M12 x 100 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 24 -...
Page 25: Safety Regulations For Oil
IF THE ABOVEMENTIONED POINTS ARE NOT FULFILLED, THE WARRANTY CLAIM IS EXCLUDED ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 25 -...
Page 26: Maintenance Or Service Plan
Check motor and transmission for function and wear Check welds and construction Visual inspection (according to inspection plan) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 26 -...
Page 27: Troubleshooting / Error Display And Solutions
ALWAYS USE ORIGINAL PARTS AND ACCESSORIES. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 27 -...
Page 28: Maintenance And Service Instructions
Check the water level in the separator (2).  Water is drained when the valve (B) is opened. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 28 -...
Page 29: Disposal
The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 30: Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration Of Conformity
BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 31: Appendix
APPENDIX Pneumatic circuit diagram Not relevant! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 31 -...
Page 32: Electric Circuit Diagram
Solenoid valve Intermediate switch Pressure switch Microswitch Emergency stop switch Timer Relay ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 32 -...
Page 33: Hydraulic Circuit Diagram
Hydraulic swivel connection TGF-HJ4 Check valve LSSF-DC6C Pressure relief valve LSSF-YL4-C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 33 -...
Page 34 Hydraulic solenoid valve D5-02-3C60-D2 Gear pump CBK-7.8 Oil circuit pressure line Oil circulation return ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 34 -...
Page 35: Warranty Card
ATH-Heinl within 24 hours) Place & Date Signature & Stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 35 -...
Page 36: Scope Of The Product Warranty
(overload, outdoor installation, technical changes) are excluded from the warranty! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 37: Inspection Log
Make a note of all the data below Manufacturer & type of mounting materials used: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 38: Installation And Handover Log
Operator name and company stamp Date and operator signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 38 -...
Page 39: Inspection Plan
Condition / mechanical safety device Condition / functions under load Inspection sticker issued ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 39 -...
Page 40: Visual Inspection (Authorised Expert)
Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 41 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 42 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 43 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 44: 9.0 Spare Part Book
9.0 SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 44 -...
Page 46 Spannstift Ø2.2X20 Dowel pin Ø2.2X20 ´0126 0000021 Schraube M10X20 Screw M10X20 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 46 -...
Page 48 Dichtungssatz Sealing kit ´0232 0057007 Führung Guide ´0233 0057007 Führung Guide ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 48 -...
Page 49 Washer ´0306 6000306 Befestigungsbügel Mounting bracket ´0307 6000307 Werkzeughalter Tool support ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 49 -...
Page 51 Hintere Auffahrplatte back Drive on plate ´0425 6000425 Riffelplatte Corrugated board ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 51 -...
Page 53 ´0517 0011007 Unterlegscheibe Ø10 Washer Ø10 ´0518 6000518 Kettenschutz Chain cover ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 53 -...
Page 54 Zylinderkopfschraube M5x8 Mounting finger (black) Axle for Support of Mounting tools ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 54 -...
Page 56 0120012 Beilagscheibe D30d12.5H8 Washer D30d12.5H8 ´0706 0120013 Beilagscheibe D30d20H8 Washer D30d20H8 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 56 -...
Page 58 Anschlüsse M18.5-M18.5 Connector M18.5-M18.5 ´0827 RDS1910 6000826 Dichtpaket komplett Sealing kit complete ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 58 -...
Page 60 Beilagscheibe 14 Washer 14 ´0932 0000040 Sechskantschraube M14X40 Hex bolt M14X40 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 60 -...
Page 62 RVM1204 6001011 Verriegelungshaken Locking hook ´1012 0020010 Mutter M16H9 Nut M16H9 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 62 -...
Page 64 O-Ring Ø14X2.4 O-Ring Ø14X2.4 ´1127 RDS1909 0055003 Dichtungssatz TW-4500035 Sealing kit TW-4500035 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 64 -...
Page 66 0004017 Innen-Sechskantschraube M8x25 Allen screwM8x25 ´1223 RGP0334 6001223 Dämpfungsgummi Absorption rubber ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 66 -...
Page 68 ´1313 6001313 Drehstück komplett Rotating part complete ´1314 Anschlussstück Connector piece ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 68 -...
Page 70 Self-locking nut M16 ´1424 RSK0392 6001424 Spannklaue ´1425 RSA1063 0111019 Spannklauen-Aufsatz Jaw-Essay ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 70 -...
Page 72 0111028 Flansch vorne Flange front ´1534 0050020 O-Ring Ø30x3.55 O-Ring Ø30x3.55 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 72 -...
Page 74 ´1618 0120003 Pass ring Pass ring ´1619 RGR0333 0111030 Getrieberad Pinion ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 74 -...
Page 76 Lifting cylinder Support ´1731 ROR0304 O-Ring für Abdeckung hinten O-Ring for Cover back ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 76 -...
Page 78 Rohr Hubzylinders Pipe Lifting cylinders ´1835 Beilagscheibe Washer ´1836 Beilagscheibe Washer ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 78 -...
Page 80 Hydraulic pipe Lifting cylinder 2 ´1915 RHS0341 6001915 Ø13x850mm; 90°-Ringnippel Ø13x850mm; 90°-Ringnippel ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 80 -...
Page 82 6002016 Spannbolzen Adjusting bolt ´2017 RKR0355 Keilriemenrad groß V-belt pulley big ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 82 -...
Page 84 ´2109 RSL0389 0210009 Kontrolllampe Indicator light ´2110 0210010 Hauptschalter Main switch ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 84 -...
Page 86 Waschmaschine Φ4 Washer Φ4 ´2240 22003 M4 selbstsichernd M4 self-locking nut ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 86 -...
Page 87 200003 Abdeckung für Not-Aus-Schalter Switch ´2267 HNA7210 200004 Not-Aus-Schalter Emergency stop-Switch ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 87 -...
Page 89 ´2328 RVB0922 Verteilerblock für Ventile Cover Valveblock ´23xx RAV0005 Abdeckung Ventilblock ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 89 -...
Page 91 Wulsthalteklemme für Stahlfelgen Grease pump ´2404 Fettpresse Clamp extension ´2405 RSV1109 Spannbackenverlängerung ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 91 -...
Page 92 Warnhinweise / Warning signs ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 92 -...

ATH-Heinl 7256 Operating Instructions Manual

1 Introduction

2 Installation

3 Operation

4 Maintenance

5 Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration of Conformity

6 Appendix

7 Warranty Card

8 Inspection Log

9 0 Spare Part Book

10 Notizen

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Summary of Contents for ATH-Heinl 7256

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