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SERVICE
MANUAL
TREADWALL® MODEL PE
Brewer's Ledge Inc. ● 34 Brookley Road ● Boston MA 02130 ● 800-707-9616 ● www.treadwall.com
Speed
control
channel
Photocells
Shroud
inspection
hole
drive-chain
adjuster
Control panel
Angle-adjuster cable
turnbuckle
Angle adjuster
lock-disk
Angle adjuster
wheel
Access hole
Main chain
adjuster
Rear channel flange
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Summary of Contents for Brewer's Ledge Treadwall PE
- Page 1 SERVICE MANUAL Shroud TREADWALL® MODEL PE inspection hole drive-chain adjuster Speed Control panel control Angle-adjuster cable turnbuckle channel Angle adjuster lock-disk Angle adjuster wheel Access hole Main chain Photocells adjuster Rear channel flange Brewer’s Ledge Inc. ● 34 Brookley Road ● Boston MA 02130 ● 800-707-9616 ● www.treadwall.com...
- Page 3 Page 1 TREADWALL MAINTENANCE THE CRUCIAL FIRST MONTH: Following these instructions for adjustment Treadwall® maintenance is easy and requires only during the break-in period is very important to lubrication and attention to a number of adjustments the health of your Treadwall. These simple relating to the alignment of the wall.
- Page 4 Page 2 TROUBLESHOOTING GUIDE -- TREADWALL® Model PE FITNESS CLIMBER Problem Cause Solution Wall is sluggish: lighter weights will Chains too tight. See Service Sheet #10. not pull wall down. Channels need lubrication See Service Sheet #38. Ends of panels rubbing channels See Service Sheet #20.
- Page 5 Page 3 INDEX OF SERVICE SHEETS Treadwall Climbing Simulators -- Model PE ® The Treadwall is a very easily maintained machine. Occasional adjustments, lubrication and cleaning of the holds are generally all that is required. The following service sheets cover most issues that could arise. If there is a situation that is not covered by these sheets, feel free to call Brewer,s Ledge for assistance.
- Page 6 Page 4 Treadwall® Service Sheet #1: Panel removal The Treadwall wall panels are bolted to a set of chains. These two chains form a continuous loop around the top and bottom axles. Each panel is attached by two bolts at the ends to flanges mounted on the chains.
- Page 7 Page 5 Treadwall Service Sheet #2: ® FRAME ADJUSTMENT WITH "X-BRACING" Adjustment of the Treadwall frame by means of the "X-Bracing" in the back allows the wall to be centered between the main side frames. It is important both for angle adjustment as well as the wall's performance that the wall be centered.
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Page 8: Replacing Cables
Page 6 Treadwall® Service Sheet #4a: REPLACING CABLES Tools needed: 1. Ball peen hammer 2. A small box wrench with closed end. (Exact size not important.) Procedure (Same on both sides): Removing... 1. Lock wall in a position so hole in Adjuster Pipe faces up (Note Sleeve how cable dips into hole near the center of the windings and is Cable... - Page 9 Page 7 6. After four turns, attach the cable to the front of the frame with the clevis pin and cotter pin. Carefully note direction of wind – same both ends. 7. Wrap the other end and lead up through corner loop at back of unit.
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Page 10: Drive Chain
Page 8 Treadwall® Service Sheet #10 Adjustment of chain tension MAIN CHAINS The main chains that suspend the panels on the Treadwall will stretch in the course of the first few months of use. If they are not adjusted, the panels will be loose as they move around the bottom and up the back, and they will jam as they attempt to enter the channel in the back (see diagram). - Page 11 Page 9 Treadwall® Service Sheet #18 Brewer’s Ledge Inc. ? 34 Brookley Road ? Boston MA 02130 ? 800-707-9616 ? www.treadwall.com Hold placement It is very important when placing holds on the Treadwall that the holds do not overlap the space between two panels. A hold that overlaps two panels will restrict the machine from rotating as the panel moves around the bottom or top of the Treadwall.
- Page 12 Page 10 Treadwall® Service Sheet #20 Correction of stiff operation In a properly working Treadwall, a body weight of approximately 60-70 lb.. will operate the wall consistently. If the operation is stiff or sluggish and will not operate at the minimum weight, there are several areas that may be responsible.
- Page 13 The following methods are used in re-locating the Treadwall. Moving within a room without overhead obstructions. Casters: Brewer's Ledge provides both light duty (for occasional moving) and heavy duty (for frequent moving) casters. These casters are bolted onto the lower cross-member of the side frames and may be left in place during normal operation.
- Page 14 The Treadwall may be totally disassembled into parts that will fit through a normal doorway. If this is required, an installation kit is available from Brewer's Ledge that includes a comprehensive manual and video. Price - $45. Call for details.
- Page 15 Page 13 1/8” gap Reed Switch Treadwall® Service Sheet #35 Replacing and adjusting the counter switch he counter switch is a proximity reed switch that is activated by magnets at the top of the left channel. It can be accessed brom the back of the machine at the top through the opening between two panels where they come over the top.
- Page 16 Page 14 Treadwall® Service Sheet #38 Lubricating the channels Lubricating the channels on your Treadwall will make it move freely and operate with a minimum of weight. This procedure should be carried out every 6 months. Time: 10 minutes. Staff needed:One person. Tools needed: A can of spray white lithium grease or heavy duty spray silicone (with red nozzle extender) The Procedure:...
- Page 17 Page 15 Treadwall® Service Sheet #40 Photoelectrics. The photoelectric units on the Model PE Treadwall operate by retro- reflection. The units send an invisible light beam across the wall to a reflector. When the beam is broken, the wall locks up. If the wall will not lock up, or is locked up and will not release unless the transformer is unplugged from the wall, there may be a problem with the photoelectrics.
- Page 18 Page 16 Wall is locked up Dirty photocell or Clean mirrors and photocells. and will not release- mirror It releases when Misaligned photocell. wall is unplugged or Usually this is due to misaligned photocells. The photocells send control panel switch out an invisible beam across the face of the Treadwall to the is turned off.
- Page 19 Page 17 Treadwall Service Sheet #41 Alignment of panels and channels. Occasionally the channels become misaligned on a Treadwall, causing the ends panels to rub against the channels. Usually, the panels have a clearance of ¼” or so at each end, so that when you look at the top of the machine from the back, you will see a gap between the ends of the panels and the channels at each side.
- Page 20 Normal wear and tear is excluded from this warranty. No warranty shall be provided in the event the Treadwall is modified by original purchaser, for parts not approved by Brewer's Ledge Inc., or for warranty-related service other than by personnel authorized by Brewer's Ledge Inc.
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Page 21: Limitation Of Damages And Implied Warranties
In no case shall Brewer's Ledge be liable for any special, incidental, or consequential damages based on breach of warranty, breach of contract, negligence or any other legal theory.