Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for KAUP 3,5T351.2
Summary of Contents for KAUP 3,5T351.2
- Page 1 SAP 100054 Operating Manual Rotators 3,5T351.2 3,5T391.2 3,5T351.2 Rotator without sideshift / and slewing ring internal gearing 3,5T391.2 Rotator with sideshift / and slewing ring internal gearing Original Operating Manual Edition 09/17 Subject to modifications...
-
Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 5 pm to 7 am Saturday and Sunday: 8 am to 6 pm Kaup GmbH &...
-
Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Efficient equipment settings on electric vehicles Please use our reference values for setting the lift trucks and attachments. These are found at www.kaup.de in the Services -> Product Support section. Proper use of the equipment Rotators are intended for rotating loads such as crates, containers etc. that have been picked up with fork arms. -
Page 8: Improper Use
Operating Manual Proper use of the machine and/or equipment includes the following: Observance of the operating manual at all times. Observance of the technical data on the identification plate on the attachment. Adherence to the specified inspection and maintenance instructions. Improper use Exceeding the allowable load capacity and load centre. -
Page 9: Installation And Checking Out
Operating Manual Installation and checking out Installation Installation and commissioning should be performed by qualified and authorised personnel only. Pay attention to a sufficient load-carrying capacity of the lifting means. The following are examples of preferred lifting means: Capacity 250 kg/M16 1200 kg/M16 2000 kg/M16 Part-no. -
Page 10: Fork Carriage
Operating Manual 4.1.2 Fork carriage Replace the plug screw (6) in the gear box with the vent screw supplied. Ensure that no oil leaks out of the gear transmission. Hoist the attachment at the positions indicated (1). Demount the lower hooks (2). -
Page 11: Checking Out
Operating Manual Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it. -
Page 12: Load Handling
Operating Manual Load handling Set the forks as wide apart as possible for the load to be carried. Position the mast vertically and take up the load parallel to the floor. Drive the attachment up to the load to maximum extent. Raise the load about 300 mm and tilt the mast backwards. -
Page 13: Maintenance And Servicing
Operating Manual Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. Lubrication and cleaning work on the attachment may also be performed by the lift truck operator. -
Page 14: Significant Modification
For removing parts, use the clearance between bolts and the parts to be removed. Our service videos available at www.kaup.de in the Online Services section may be used for assistance as necessary. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it. -
Page 15: Rotator And Flange
Operating Manual The specified maintenance schedules can change as a result of the operating conditions such as extreme cold, heat and dust or poor ground conditions and this must be taken into account by the owner. With other loads, such as fork arms with a length of over 2,400 mm or raised load centres, amended/shorter maintenance intervals should be agreed by the user with the manufacturer. -
Page 16: Rotator With Slewing Ring Without Sideshift
Operating Manual Yearly Check the wear on the safety retaining stops (6, 7). Replace defective bolts (6) and washers (7). Check the wear on the bolts (8) and limit stops (9). Replace the defective parts. Ensure that all safety retaining stops (6, 7) and limit stops (8, 9) are remounted after mounting or demounting fork arms. -
Page 17: Mounting Rotator With Sideshift
Operating Manual 6.3.3 Mounting rotator with sideshift Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check: (1), spacer (2) on the slewing ring (3) / base plate (4). (5) on the upper hooks (6). (7) on the lower hooks (8). - Page 18 After 2500h / every 2000h thereafter Change the gear box oil. (Information KAUP customer service) Yearly Check the clearance in the rotary joint (3). (Information KAUP customer service) As necessary Replace defective supporting rollers (21) in the hooks (18) by removing the screws (17).
-
Page 19: Identification Plate And Caution Board
(28) between the cylinder mount and nut (26) of the cylinder (27). Cylinders are installed with axial clearance of 1.5 to 2 mm. 6.3.4 Identification plate and caution board Number Description KAUP order number only by Quality Identification plate department Before putting into operation carefully read and take note of the 0100016401 operating and security instructions. -
Page 20: Troubleshooting
0100016601 to the danger of squashing or shearing. Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause... - Page 21 Operating Manual Fault Possible cause Correction Clearance Clearance too large Bevel gear defective Replace bevel gear RJ defective Replace RJ Tighten bolts or replace if Flange tip forwards Bolts loose necessary Oil leakage On motor Hydraulic motor leaks Change hydraulic motor Bolt loose Tighten bolt Shaft seal defective...
-
Page 22: Disposal
Store the attachment in a clean, dry environment. Spare parts list (not part of the Operating Manual) EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery...
Need help?
Do you have a question about the 3,5T351.2 and is the answer not in the manual?
Questions and answers