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Related Manuals for Ultraflex UP25 F
Summary of Contents for Ultraflex UP25 F
- Page 1 Installation and Maintenance Manual PUMP FOR HYDRAULIC STEERING SYSTEMS UP25 F UP28 R UP25 T UP28 F UP33 R UP28 T UP33 F UP39 R UP33 T UP39 F UP39-I R UP39 T UP45 F UP45 R UP45 T UP25NV F...
- Page 2 All ULTRAFLEX SpA products are designed and manufactured to ensure the best performance. To ensure your safety and to maintain a high quality level, ULTRAFLEX SpA products are guaranteed only if they are used with original spare parts (see attached document "Application Spare Parts").
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Page 3: Table Of Contents
UP25NV F - UP33NV F.............................16 PUMP UP25 F - UP28 F -UP33 F - UP39 F - UP45 F - UP25NV F - UP33NV F INSTALLATION....16 TOOLS NECESSARY FOR THE INSTALLATION OF PUMPS UP28 R -UP33 R - UP39 R - UP45 R ....18 PUMP UP28 R -UP33 R - UP39 R - UP45 R INSTALLATION ................ -
Page 4: Document Revisions
Installation and maintenance manual DOCUMENT REVISIONS Rev. Date Revision description 10/02/2012 First edition 20/11/2012 Models 45 F - R - I R - T have been added and swiveling fitting change 30/07/2013 Model UP39-I R has been added 28/02/2014 Corrections of picture references on pages 8 and 9 16/07/2014 Modification of chapters "Packaging contents"... -
Page 5: Manual Use And Symbols Used
Installation and maintenance manual MANUAL USE AND SYMBOLS USED THE INSTALLATION AND MAINTENANCE MANUAL is the document accompanying the product from its sale to its replacement and discharge. The manual is an important part of the product itself. It is necessary to read carefully the manual, before ANY ACTIVITY involving the product, handling and unloading included. -
Page 6: Informative Letter
Two Year Limited Warranty. Inc. or ULTRAFLEX S.p.A. and sold by UFLEX USA to the retail purchaser ("Purchaser") that for two (2) years after the date of manufacture to be free from defects due to material or workmanship, subject to the exclusions below. - Page 7 4. Transferability of Warranty. This limited warranty may not be transferred to subsequent purchasers. 5. Miscellaneous. UFLEX USA, Inc. is an affiliate of ULTRAFLEX S.p.A. UFLEX, USA, Inc., reserves the right to make changes in the design and construction of its products at any time, without notice and without any obligation to incorporate such changes into products of prior manufacture.
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Page 8: Section 1 - Product Description
Installation and maintenance manual 1 PRODUCT DESCRIPTION 1.1 Hydraulic steering system operation All UFLEX hydraulic steering systems are designed in conformity with UNI-EN-ISO 10592 and A.B.Y.C. P21 regulations. All UFLEX steering systems can operate at temperatures between -18°C (0°F) and +77°C (+170°F). All the components are made for the marine environment, using materials and working processes which offer long life and safety under the most extreme conditions. -
Page 9: System Configurations
The pumps UP25 F - UP28 F - UP33 F - UP39 F - UP45 F - UP25NV F - UP33NV F must be installed on the front... -
Page 10: Pump Technical Features
UP28 R - UP33 R - UP39 R - UP39-I R - UP45 R - UP45-I R UP25 T - UP28 T - UP33 T - UP39 T - UP45 T 1.5 Pump technical features SPECIFICATIONS PUMP UP25 F PUMP UP25NV F PUMP UP28 F PUMP UP33 F... - Page 11 Installation and maintenance manual UP25 F - UP28 F - UP33 F - UP39 F - UP45 F - UP25NV F - UP33NV F 54 mm 108 mm 90 mm [2,1 in.] [4,25 in.] [3,54 in.] Æ67 mm [2,6 in.] 198 mm [7,80 in.]...
- Page 12 Installation and maintenance manual UP39-I R - UP45-I R 16 mm 82 mm 108 mm [0,62 in.] [4,25 in.] [3,22 in.] Æ114 mm [4,49 in.] min. dashboard thickness 25,4 mm [1 in.] max. dashboard thickness 38,1 mm [1,5 in.] 200 mm [7,87 in.] SPECIFICATIONS PUMP UP25 T PUMP UP28 T...
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Page 13: Section 2 - Transport
UP25 F - UP28 F - UP33 F - UP39 F - UP45 F - UP25NV F - UP33NV F THE STANDARD PACKAGING CONTAINS A ) No.1 pump UP25 F or UP28 F or UP33 F or UP39 F or UP45 F or UP25NV F or UP33NV F with gaskets to fix it to the instrument panel. - Page 14 Installation and maintenance manual UP28 R - UP33 R - UP39 R - UP39-I R- UP45 R - UP45-I R THE STANDARD PACKAGING CONTAINS A ) No. 1 pump UP28 R or UP33 R or UP39 R or UP39-I R or UP45 R or UP45-I R. B )No.
- Page 15 Installation and maintenance manual UP25 T - UP28 T - UP33 T - UP39 T - UP45 T THE STANDARD PACKAGING CONTAINS A ) n°1 pump UP25 T or UP28 T or UP33 T or UP39 T or UP45 T. B ) n°2 90°...
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Page 16: Section 3 - Installation
19 mm additional station) 3.2 Pump UP25 F - UP28 F - UP33 F - UP39 F - UP45 F - UP25NV F - UP33NV F installation min. 95 mm [3,74 in.] Select a suitable place for the steering station. - Page 17 Installation and maintenance manual By using the proper template supplied with this manual, make the holes (4) required by the installation in the suitable position on the dashboard. 5 Position the pump (2) on the dashboard front side (5) interposing the gasket (6) and fix it by inserting the 4 washers (7) and by tightening the 4 self-locking nuts (8) with a 10 mm wrench and a torque of 10 Nm (7,4 lb ft).
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Page 18: Tools Necessary For The Installation Of Pumps Up28 R -Up33 R - Up39 R - Up45 R
Installation and maintenance manual 3.3 Tools necessary forthe installation of pumps UP28 R - UP33 R - UP39 R - UP45 R Torque Drill Screwdriver Open end Open end Open end MOLYKOTE® 1000 wrench wrench wrench wrench 11/16" 13 mm 19 mm 3.4 Pump UP28 R - UP33 R - UP39 R - UP45 R installation min. - Page 19 Installation and maintenance manual By using the proper template supplied with this manual, make the holes required by the installation in the suitable position on the dashboard. Position the pump (2) on the dashboard rear side (5). Then position the gasket (6) as shown in the picture and the flange (7) with the protective projecting part towards the dashboard outside.
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Page 20: Tools Necessary Forthe Installation Of Pumps Up39-I R - Up45-I R
Installation and maintenance manual Position the steering wheel supplied separately (12) on the pump shaft (13) by using the suitable key (14). Insert the washer (15) and tighten the self-locking nut (16) with a 19 mm open end wrench and with a torque of 40 Nm (29,5 lb ft); then grease the thread by using some anti-seize ®... -
Page 21: Side (5). Then Position The Gasket (6) As Shown In
Installation and maintenance manual Put some fitting sealant type Loctite 542 or Loctite Connection 545 on the thread. Fit and screw manually the conical additional station fittings (3) until they are completely inserted; then tighten them with a 7/16" open end wrench with a torque of 17.6 Nm (156 lb ft). -
Page 22: Tools Necessary For The Installation Of Up25 T - Up28 T -Up33 T - Up39 T - Up45 T Pumps
Installation and maintenance manual 6 Position the plastic hub-cap (10) with the water discharge towards the bottom and fix it with the 3 self-tapping screws (11) supplied. Position the steering wheel supplied separately (12) on the pump shaft (13) by using the suitable key (14). - Page 23 Installation and maintenance manual Remove the plugs (1) from the pump (2) by using a screwdriver. Fix the bracket (3) supplied with tilt X52 to the dashboard (4) by following the instructions enclosed to tilt X52. Screw the nuts completely on the corresponding 90°...
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Page 24: Install The Pump By Positioning The Filling Hole
Installation and maintenance manual 5 Fix the pump to the bracket (3) supplied with tilt X52 by using the 3 M8 screws (6) supplied with tilt X52 according to the instructions enclosed to tilt X52. WARNING Install the pump by positioning the filling hole (7) towards the top (see the picture) for the right pump operation and to allow filling and purging the system completely (see par. -
Page 25: Types Of Installation
Installation and maintenance manual 3.9 Types of installation The pumps UP25-UP28-UP33-UP39-UP45 can be installed in a single or dual station (except the pumps series "NV") and they can be used with different types of front mount, side or inboard cylinder configurations. The pumps series "NV"... -
Page 26: Hose Connection To The System
Installation and maintenance manual 3.10 Hose connection to the system 3.10.1 Hose connection to the system for models UP 25 F-R-T, UP 28 F-R-T, UP 33 F-R-T, UP 39 F-R-T, UP 45 F-R-T Connect the hydraulic hoses UFLEX kit OB (supplied separately) joining the pump and the cylinder by following the instructions given in the installation manual of the kit OB. -
Page 27: How To Choose The Rigid Pipes For Models Up39-I R And Up45-I R
Installation and maintenance manual WARNING Keep the pipes far from heat sources and from chemical substances. Protect the pipes that must pass through bulkheads by using suitable thru hulls. The bends must be perfectly smooth; any bent pipe or dent would prevent the hydraulic oil passage. WARNING Keep clean. -
Page 28: Hose Connection To The System For Models Up39-I R And Up45-I R
Installation and maintenance manual NOTICE This table is only indicative. UFLEX cannot be held responsible for the pipe choice, since the installer must do this according to the operating pressure. WARNING UFLEX UP Series pumps are provided with a valve protecting them against overpressure when the pressure is higher than about 70 bar (1000 PSI). -
Page 29: Filling And Purging
Installation and maintenance manual NOTICE Kit OB 120 U-2S is supplied separately for applications with double station and it includes all the necessary unions for 12 mm copper pipe. The copper pipe must be bought separately. DANGER The unions assembled on the pump are NOT swinging. If they are unscrewed they get broken and the pump cannot be used anymore. -
Page 30: Positioning Of The Oil Bottle
Installation and maintenance manual 3.11.1 Positioning of the oil bottle To carry out this operation, it is necessary to use the oil filling kit (1 needle, 1 transparent pipe, 1 pipe connection and 1 spout for the oil bottle). This kit is NOT supplied. -
Page 31: Section 4 - Safety Warnings
Installation and maintenance manual 4 SAFETY WARNINGS This section shows the safety rules which must be followed for the correct equipment operation. We recommend reading carefully this section and also the other manuals supplied with the steering system components. 4.1 Safety warnings during use and installation RESPECT STRICTLY the following safety rules. -
Page 32: Section 5 - Maintenance
Installation and maintenance manual 5 MAINTENANCE 5.1 Ordinary maintenance WARNING Poor installation and maintenance may result in loss of steering and cause property damage and/or perso- nal injury. Maintenance requirements change according to climate, frequency and the use. Inspections are necessary at least every year and must be carried out by specialized marine mechanics. - Page 33 Installation and maintenance manual • Restrictions in hoses or fittings. • Look for and remove the restriction. The steering system is stiff and hard to turn, even when the boat is not • Repeat the filling and the bleeding • Air in oil. moving.
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Page 34: Section 6 - Dismantling
Installation and maintenance manual 6 DISMANTLING 6.1 Dismantling When for any reason, the steering system is put out of service, it is necessary to follow some rules in order to respect the environment. Sheaths, pipelines, plastic or non-metallic components must be disassembled and disposed of separately. The steering system CONTAINS POLLUTING OILS which must be disposed of according to the rules in force in the country. - Page 35 NOTES...
- Page 36 UFLEX USA Sarasota, FL 34243 - 6442 Parkland Drive...