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Drivecon Crane Commander Series Instruction Manual

For cranes and hoists
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0 2 7 2 5 ' 5 , 9 ( 6 $ 1 ' & 2 1 7 5 2 / 6
RANE
OMMANDER
Series AC Crane/Hoist Drives
INSTRUCTION MANUAL
Rev. 2-8-02
"the Sine of Quality"

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Summary of Contents for Drivecon Crane Commander Series

  • Page 1 0 2 7 2 5 ' 5 , 9 ( 6 $ 1 ' & 2 1 7 5 2 / 6 RANE OMMANDER Series AC Crane/Hoist Drives INSTRUCTION MANUAL Rev. 2-8-02 "the Sine of Quality"...
  • Page 3 DANGER! The Crane Commander inverter contains hazardous internal voltages and should be serviced only by qualified personnel. Most components are not user serviceable therefore, consult Drivecon Corporation if a problem should arise.
  • Page 4 Fn29=0 Fn29= 1 Fn10 Fn11 = 0 Fn25 Fn29=0 Fn29= 1 Fn10=1 Fn11...
  • Page 5 Thank You! DANGER! Hazardous voltage within can cause serious injury or death. Operating drive from keypad may disable safety circuits and result in danger or injury. Only qualified personnel should work on this equipment after familiarization with its operation. Turn OFF and lock out power at main panel. Allow capacitors to bleed off prior to servicing.
  • Page 12 Model CC-204 CC-207 CC-215 CC-222 CC-237 CC-255 CC-275 CC-2110 CC-2150 CC-2220 Motor Rating (KW) 0.75 11.2 22.4 Constant Torque Motor Rating (HP)(2) Constant Torque Rated 10.5 17.5 Current (A) (1) Rated Output (KVA) 10.3 13.9 41.7 Weight (lbs) 12.1 12.8 20.7 42.9 47.3...
  • Page 13 ∆ Minimum Minimum H: Calori- surface area surface area Heat loss of Metric value Necessary S: Vent port in² steel in² plastic ∆ ∆ inverter of heat ventilation area enclosure enclosure ∆ (Watts) at radiated by volume (Minimum without without full load* inverter.* = 10°C...
  • Page 14 Model CC-204 CC-207 CC-215 CC-222 CC-237 CC-255 CC-275 CC-2110 CC-2150 CC-2220 Constant torque motor rating (HP)(1) Constant torque 10.5 17.5 26.0 35.0 52.0 70.0 105.0 rated current (A)(2) Rated output 10.3 13.9 20.0 28.0 41.7 (KVA) 12.1 12.8 20.7 42.9 47.3 49.5 Weight (Lbs)
  • Page 17 Drivecon 120V Coils KVFCC-2 Inverter type CC-207 CC-215 CC-222 CC-237 CC-255 CC-275 CC-2110 CC-2150 CC-2220 MCCB/ fuse rating 100A 150A MC (A/B IEC rated) 100A09ND3 100A12ND3 100A18ND3 100A30ND3 100A38ND3 100A60ND3 100A75ND3 100B110ND3 Wire Size *1 14 AWG 12 AWG 10 AWG...
  • Page 18 Inverter type CC-407 CC-415 CC-422 CC-437 CC-455 CC-475 CC-4110 CC-4150 CC-4220 MCCB / fuse rating MC (A/B IEC rated) 100A09ND3 100A12ND3 100A18ND3 100A30ND3 100A38ND3 100A45ND3 14 AWG 12 AWG 10 AWG 8 AWG 4 AWG Wire Size *1 (minimum) TM2/TB1 18 AWG TM1 (torque) M4 (16 in.-lbs)
  • Page 20 Inverter Type Current (Amps) Inductance (mH) Heat Loss (W) Drivecon Model # CC-204 KLR3ATB CC-207 KLR4ATB CC-215 KLR8ATB CC-222 KLR12ATB CC-237 KLR16ATB CC-255 0.88 KLR25ATB CC-275 0.63 KLR35ATB CC-2110 KLR55ATB CC-2150 0.28 KLR80ATB CC-2220 KLR110ATB CC-404 18.3 KLR2CTB CC-407 12.2...
  • Page 23 Terminal Terminal Description Function Comments Designatio Use L1 and L2 CC-200 series: single phase 1 phase/ 3 phase, 200-240 VAC +/- input 10% *1 L1(R) Input terminals of AC 50/60 Hz +/- 5% L2(S) line power CC-400 series: L3(T) 3 phase, 380-460 VAC +/- 10%(not to exceed) 50/60 Hz +/- 5% Never connect...
  • Page 24 Capacity of build-in Inverter Type Resistance (ohm) Braking torque % resistor (Watt) CC-204 CC-207 CC-207 CC-215 CC-222 CC-237 CC-255 CC-275 CC-2110 CC-2150 Without braking resistor or module 15~20 CC-2220 CC-404 CC-407 CC-415 CC-422 CC-437 CC-455 CC-475 CC-4110 CC-4150 Without braking resistor or module 15~20 CC-4220...
  • Page 25 FULL RESISTOR & OVERLOAD KIT RESISTOR SIZE HEATER VFD MODEL THERMAL O/L PART NUMBER (HxWxD) NUMBER RATING DBK1-450-400-* CC-404 4"x4"x14" 0.9A DBKC1-450-400-* DBK1-450-400-* CC-407 4"x4"x14" 0.9A DBKC1-450-400-* DBK1-450-400-* CC-415 4"x4"x14" 0.9A DBKC1-450-400-* DBK1-300-400-* CC-422 4"x4"x14" 1.1A DBKC1-300-400-* DBK1-160-500-* CC-440 5"x7"x12" 1.7A DBKC1-160-500-* DBK1-120-800-*...
  • Page 26 FULL RESISTOR & OVERLOAD KIT RESISTOR HEATER VFD MODEL THERMAL O/L PART NUMBER SIZE (HxWxD) NUMBER RATING DBK1-110-400-* CC-204 4"x4"x14" 1.8A DBKC1-110-400-* DBK1-110-400-* CC-207 4"x4"x14" 1.8A DBKC1-110-400-* DBK1-110-400-* CC-215 4"x4"x14" 1.8A DBKC1-110-400-* DBK1-70-400-* CC-222 4"x4"x14" 2.2A DBKC1-70-400-* DBK1-46-800-* CC-237 5"x7"x12" 4.2A DBKC1-46-800-* DBK1-46-800-*...
  • Page 27 Insure all power sources are removed from Crane Commander and system and that D.C. bus is discharged prior to handling Crane Commander inverter.
  • Page 29 Fn13=0 Fn13=1 Fn 10...

  • Page 30: Speed Control Mode

    Fn11 Fn10 Fn11 Speed control mode Direct keypad operator control setting TM2 analog input 2-5 preset distinct speeds 2 step infinitely variable 3 step infinitely variable Fn10=1 (Remote terminal command operation) D61530 (D61531) Fn11=0 Fn11=1 Fn11=2 Fn11=3 Fn11=4 Keypad freq. TM2 VR 5 speed 2 step I.V.
  • Page 32 Ramp to stop Coast to stop Ramp to stop DC injection off DC injection enable Fn53 does not equal 0 Fn54 does not equal 0 does not equal 0 Fn55 does not equal 0...
  • Page 33 Fn8=0 Fn8=1 Fn8=2...
  • Page 34 Fn30 Fn30 )Q Jumper 2 Remote frequency command signal Remark 0-10V analog signal Jumper 2 - open circuit Effective in remote 10K ohm variable resistor frequency 1-5VDC analog signal command Jumper 2 - open circuit (Fn11=1) only. 4-20mA analog signal Jumper 2 -short circuit...
  • Page 35 8.8.8.8 REMOTE STOP ∧ ∨ Fn10=1 Fn11=2 Fn46=0 Fn29...
  • Page 36 Model: (Sheet 1 of 2) Crane Commander Setting Sheet Serial #: FIELD CODE DESCRIPTION RANGE SET UNIT HOIST TRAVERSE NOTE SETTING Fn00 'Command Link' ID No. 0~32 Fn01 Primary Accel. Time 0.1-800.0 sec. 0.1 sec. 3 sec. 5 sec. Fn02 Primary Decel.
  • Page 37 Model: (sheet 2 of 2) Crane Commander Setting Sheet Serial #: FIELD CODE DESCRIPTION RANGE SET UNIT HOIST TRAVERSE NOTE SETTING Fn44 Full Scale Meter Output 1-180Hz 0.1 Hz 60 Hz 60 Hz Fn45 Meter Output Calibration 0~250 0: 5th speed 1: RESET 2: 'Inch Commander' 3: 'Speed Commander'...
  • Page 38 Digital Operator Key Operation Description Display *Enter program mode PRGM )Q  *Display the current function (Fn) code *Press up or down keys to select ∧ ∨ )Q  keys the desired function code. *Display the current function READ  parameter.
  • Page 39 Digital Operator Key Operation Description Display PRGM *Enter program mode FnXX (Fn) *Display the current function code *Select the Fn6 by pressing up or down ∧ ∨ keys Fn 6 keys to select the desired function code. READ *Display the paramter of Fn6 ENTER *DATA lamp light 60.0...
  • Page 40 Fn3: Fn46=3 Fn47=3 Fn06 Fn3:...
  • Page 41 Fn4: Fn71 2-8: Fn02 Fn50 Fn5: Fn5=15 Fn37-42 Fn5=6 Fn5=3 Fn5=0~3 Fn5=4~10 Fn5=11~14 Fn5=15 Fn37-42...
  • Page 42 Specifications Fn5 Reference # V/F Pattern 50 Hz Saturation 60 Hz Saturation 50 Hz Saturation 60 Hz Saturation Specifications Fn5 Reference # V/F Pattern 50 Hz Saturation 60 Hz Saturation 50 Hz Saturation 60 Hz Saturation...
  • Page 43 Specifications Fn5 Reference # V/F Pattern High 60 Hz starting torque Fn5=15...
  • Page 44 "ÃU %ÃC & 17.5 17.5 22.5 " Fn5=0 Fn6: Fn7: Fn7=0 Fn7>0...
  • Page 45 Fn7=0 Fn8: Fn8=0: Fn8=1: Fn8=2: Fn29=0 Fn9: 1-180Hz Fn29=0 Fn10: Fn10=0: Fn10=1: Fn10 Fn11: Fn11 Fn11 Fn11 Fn11 Fn11 Fn11 Fn12: Fn12 Fn12 Fn01 Fn49 Fn01 Fn49 Fn12:...
  • Page 46 Fn12=0: Fn12 Fn12 Fn13: Fn13=0: Fn13=1: Fn14: Fn10=0 Fn10=1 Fn14 Fn14=0: Fn14=1: Fn14=0 Fn15: Fn16: Fn16...
  • Page 47 Fn16=0 Fn16=1 STP1 Fn17: Fn18: Fn19: Fn20: Fn21: Fn17-21 Fn17-21 Function (main PCB) (D61530) 120VAC Preset speed 24VDC (D61531) 24VAC )Q )Q )Q 2nd speed )Q 3rd speed )Q 4th speed )Q 5th speed...
  • Page 48 Fn22: Fn23: Fn24:...
  • Page 49 Fn24 Fn25: Fn11=0 Fn25 Fn17-25 Fn26: Fn27: Fn27=0: Fn27=1: Fn28:...
  • Page 50 Fn26-28 Fn26 Fn27 Fn28 )Q )Q )Q Curve Any value 0-180 Hz Obtain from formula Fn26 Fn27=0 Fn28 Fn26=0 Fn27=0 Fn28 Fn26=Fn28 Fn28 Fn28 Fn26 Fn27 Fn28 Fn28 Fn27=1 Fn26=Fn28...
  • Page 51 Fn26 Fn26 Fn26 Fn27=1 Fn28 Fn29 Fn00-Fn71 Fn29=0 Fn29=1 Fn29 Fn01, 02, 05, 11, 12, 17, 18, 19, 20, 21, 46, Fn30 Fn11=1 Fn30=0 Fn30=1 Fn29 Fn30 )Q Fn31 Fn32...
  • Page 52 Fn32: Fn31 Fn31 Fn32 Fn33 Fn02 Fn50 Fn34 Fn35 Fn35 Fn34 Fn35 Fn34=0 Fn35=1-10 Fn35...
  • Page 53 Fn34 Fn35: 1-10 Fn34 Fn34 Fn35 Fn10=0 Fn35 Fn36 0000-9999 Fn36=0 Fn36=02 05 Fn37 Fn38 Fn39 Fn40 Fn41: Fn42 Fn37-42 Fn5=15 Fn38 Fn40 Fn42...
  • Page 54 Fn37>Fn39>Fn41, Fn38>=Fn40>=Fn42 Fn38-Fn40 <=65 Fn40-Fn42 <=65 Fn37-Fn39 Fn39-Fn41 Fn43 Fn43 Fn44 Fn28 Fn45 Fn44 Fn45...
  • Page 55 Fn46 Fn47 )Q )Q Function 5th speed command 4th speed command Fault reset input ’Inch Command’ creep speed operation ’Speed Commander’ maximum speed limiter ’Limit Commander’ travel limit input. (coast to stop) ’Limit Commander’ travel limit input. (ramp to stop) Fn48 Emergency stop input (N.C.
  • Page 56 Fn49 Fn50 Fn46 Fn47 Fn46 Fn47 Fn48 Fn48 Fn49 Fn46 Fn33 Fn50 Fn46 Fn33 Fn51 Fn51=0 Fn51=1-4 Fn51=1 Fn51=2 Fn51=3 Fn51=4 Fn51=5-8 Fn52 Fn51=5 Fn51=6 Fn51=7: Fn51=8 Fn51=9: Fn52 Fn51=5-8 Fn52 Fn52 Fn6=60 Fn52=1,800 Fn52 1,800 Fn52...
  • Page 57 Fn53 Fn53 Fn54 Fn53 Fn54 Fn54=0 Fn54=1-10 Fn54 Code Fn53 Code Fn54 Code Fn55 Stopping mode. Ramp to stop and DC Does not equal 0 Does not equal 0 Does not equal 0 injection brake. Does not equal 0 Ramp to stop only. Coast restart time * Coast to stop.
  • Page 58 Fn60 Fn60=0 Fn60=1 Fn60=2: Fn60=3: Fn61 1. - - 2.ELF 3.OCd 4.LU-C Fn63: Fn64 Fn65-Fn68 Fn65 Fn66 Fn67 Fn68...
  • Page 59 Fn69: Fn69=0 Fn69=1 Fn70 Fn71 Fn71=1 Fn71=4 Fn71=2 Fn71=5 Fn71=3 Fn71=6 Setting CC2110 CC2150 CC2220 CC4110 CC4150 CC4220 Fn70 39.7 77.2 20.1 26.7 38.5 Amp. Fn71 Fn79: 2-8: Fn02 Fn50...
  • Page 60 Fn80 Fn81 Fn82 Fn83 Fn84 Key Operation Description Digital Operator Display Press RESET & Return all the function parameters to READ key at default setting, including parameter ENTER lock Fn59, freq. lock Fn60 & fault ;;;; the same time sequence reference Fn61.
  • Page 61 Digital Operator Key operation Description Display 1. PRGM * Enter program code )Q;; * Display the current function code ∨ ∧ * Select the Fn61 by pressing up )Q keys and down keys 3. READ * Refer to the first fault code ;;;...

  • Page 62: Key Operation

    Fn10=1, Fn46=5 Fn10=0 Fn10=1 Digital operator Key operation Description display ;;;; Emergency Stop Press STOP & REV Inverter stops keys simultaneously Coasts to stop (base block) 6W3 DANGER! Hazardous voltage within can cause serious injury or death. Operating drive from keypad may disable safety circuits and result in danger or injury.
  • Page 63 Digital operator Key operation Description display ;;;; 1. Connect to power supply Inverter enters stopping mode 2. Set Fn10=0 Digital operator control mode 3. Set Fn11=0 Digital operator frequency command 4. Set Fn25=5 or press up Set master frequency = 5Hz  or down keys directly to 5Hz.
  • Page 64 )Q )Q Inverter is controlled by Operation frequency is set by Digital operator Digital operator (Fn25) Digital operator Remote frequency command Remote control terminal (TM2)24VDC or (TB1) 120VAC Digital operator (Fn25) (24VAC) Remote control terminal (TM2)24VDC or (TB1) 120VAC Remote frequency command (24VAC) Remote control terminal (TM2)24VDC or (TB1) 120VAC...
  • Page 65 Fn10=0 Fn11=0 Digital Operator Operation Procedure Description Display ;;;; * Inverter accelerates from 1Hz to FWD (or) preset frequency of Fn25.  * Reverse run is effective when Fn33=0 momentary * Must hold button in since both are momentary type.  * During stop mode frequency set ...

  • Page 66: Operation Procedure

    Digital Operator Operation Procedure Description Display  1. If Fn7=0 FnSET goes to 0 Hz 2. If Fn7>0 FnSET goes to Fn7  0.00 XX.XX...
  • Page 67 Fn61 Fault code Content Probable cause What to do Remark 1. Install RC type suppressor Control board failure 1. High electrical noise &3) on all contactor/brake coils. 1. Try to amend function parameters or frequency settings by Fn17-25 while 1. Set Fn60=0 Function parameter of function parameter is locked.
  • Page 68 Fault code Content Probable cause What to do Remark 1. Clear short circuit 1. Motor is shorted Over current during 2. Replace inverter 2. Inverter output transistor is 2&6 starting 3. Remove the grounded shorted. circuit 3. Motor is grounded. 1.
  • Page 69 Fault code Content Probable cause What to do Remark 1. Try to change frequency ∧ ∨ by pressing keys 1. Fn11=0. when Fn11=1. 2. CPU version (Fn64) can’t 2. Try to change CPU version be changed. ∧ ∨ Operation error by pressing @……Ã...
  • Page 70 Fault code Alarm LED signal 2& 2&6 &3)
  • Page 71 DANGER! Hazardous voltage within can cause serious injury or death. Operating drive from keypad may disable safety circuits and result in danger or injury. Only qualified personnel should work on this equipment after familiarization with its operation. Turn OFF and lock out power at main panel. Allow capacitors to bleed off prior to servicing.
  • Page 72 DANGER! Hazardous voltage within can cause serious injury or death. Operating drive from keypad may disable safety circuits and result in danger or injury. Only qualified personnel should work on this equipment after familiarization with its operation. Turn OFF and lock out power at main panel. Allow capacitors to bleed off prior to servicing.
  • Page 73 DANGER! Hazardous voltage within can cause serious injury or death. Operating drive from keypad may disable safety circuits and result in danger or injury. Only qualified personnel should work on this equipment after familiarization with its operation. Turn OFF and lock out power at main panel. Allow capacitors to bleed off prior to servicing.
  • Page 76 K1-4103 K1-4203 K1-4603 C1, C2, C3 0.47uF/500VAC 1.0uF/500VAC 3.3uF/500VAC C4, C5, C6 0.47uF/500VAC 1.0uF/500VAC 2.2uF/500VAC C7, C8, C9 0.0233uF/400VAC 0.0233uF/400VAC 0.07uF/400VAC L1, L2 2.0mH 2.3mH 0.8mH RDN 1.5MJ/1W/500VAC CC-404, 407, 415, INV, TYPE CC-437, 455, 475 CC-4110, 4150, 4220...
  • Page 79 DANGER! Hazardous voltage within can cause serious injury or death. Operating drive from keypad may disable safety circuits and result in danger or injury. Only qualified personnel should work on this equipment after familiarization with its operation. Turn OFF and lock out power at main panel. Allow capacitors to bleed off prior to servicing.
  • Page 80 DANGER! Hazardous voltage within can cause serious injury or death. Operating drive from keypad may disable safety circuits and result in danger or injury. Only qualified personnel should work on this equipment after familiarization with its operation. Turn OFF and lock out power at main panel. Allow capacitors to bleed off prior to servicing.
  • Page 81 Model: (Sheet 1 of 2) Crane Commander Setting Sheet Serial #: FIELD CODE DESCRIPTION RANGE SET UNIT HOIST TRAVERSE NOTE SETTING Fn00 'Command Link' ID No. 0~32 Fn01 Primary Accel. Time 0.1-800.0 sec. 0.1 sec. 3 sec. 5 sec. Fn02 Primary Decel.
  • Page 82 Model: (sheet 2 of 2) Crane Commander Setting Sheet Serial #: FIELD CODE DESCRIPTION RANGE SET UNIT HOIST TRAVERSE NOTE SETTING Fn44 Full Scale Meter Output 1-180Hz 0.1 Hz 60 Hz 60 Hz Fn45 Meter Output Calibration 0~250 0: 5th speed 1: RESET 2: 'Inch Commander' 3: 'Speed Commander'...
  • Page 83 Terminal Function List Terminal Terminal name Function and Description number CC-200: 1 phase/3 phase, 200-230VAC +/- 10% CC1-200: 3phase, 200-230VAC +/- 10% L1/L2/L3 Input terminal 50/60 Hz +/- 5% (R,S,T) CC-400: 3 phase, 380-460VAC +/- 10% 50/60 Hz +/- 5% CC-200: 3 phase, 200-230VAC T1/T2/T3 Output terminal...
  • Page 86 0 2 7 2 5 ' 5 , 9 ( 6 $ 1 ' & 2 1 7 5 2 / 6 820 Lakeside Drive - Gurnee, IL 60031 Phone: (847) 855-9150 Fax: (847) 855-9650 1-800-DRIVCON (374-8266) www.drivecon.com Email: drive.sales@drivecon.com...

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