Related Manuals for DPS Turbonator VGT
Summary of Contents for DPS Turbonator VGT
- Page 1 Turbonator® VGT Controller Installation Manual Revision 1.3 Revision Date 1/28/2020 Turbonator® VGT Controller www.dieselpowersource.com...
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Page 2: Wiring Harness
Wiring Harness Step 1: Lay the main harness out on the floor, every connector can only connect to a specific connector. (Figure 1) You should have the following components that connect to the main harness. 1. Turbonator® VGT Microcontroller 2. - Page 3 Figure 5 Figure 4 Wiring Harness (Cont.) Figure 6 Revision 1.3 Revision Date 1/28/2020 Turbonator® VGT Controller www.dieselpowersource.com...
- Page 4 Software) which can tune and control the actuator, but the control is pre-programmed from DPS, and is not required to connect to a computer to operate properly. Note 1: The harness can be cut the harness, to ensure proper fitment.
- Page 5 Exhaust Brake Wiring 2003-2007 Dodge 5.9 Common Rail ____________________________________________________________________________ 1. Locate the wires shown in Figure 4, which have the relay and two loose wires, with PIN labels. 2. Locate the ECM on the drivers side of the engine, remove bolt, disconnect the connector from the ECM, which contains the pins shown on the provided wires.
- Page 6 Exhaust Brake Wiring 1998.5-2002 Dodge 5.9 VP44 ______________________________________________________________________ 1. Locate the ECM on the drivers side of the engine, remove bolt, disconnect the connector from the ECM. 2. On the inside of the plug at pin 20 there is a small piece of plastic to keep water out. Use needle nose pliers and pull the plastic piece out.
- Page 7 Exhaust Brake Wiring 6.7 2007.5-2018 (Do not connect to indicated pin) _____________________________________________________________________ 1. Connect the single yellow wire shown in figure 5, labeled PIN 20 into the wiring harness. 2. Run the wire end on the yellow wire into the cab. 3.
- Page 8 Revision 1.3 Revision Date 1/28/2020 Turbonator® VGT Controller www.dieselpowersource.com...
- Page 9 Exhaust Brake Wiring 12 Valve Cummins & Universal Kit ____________________________________________________________________________ ____________________________________________________________________________ Warning! Take extraordinary care when attempting to wire in a switch. The below information is only an example and is attempted at your own risk. You must ensure the switch does not affect operation of the pedal and the wires do not get cut or frayed during installation and operation.
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Page 10: Exhaust Brake Switch
__________________________________________ Exhaust Brake Switch Step 1: Identify a desirable spot to mount the exhaust pressure switch Revision 1.3 Revision Date 1/28/2020 Turbonator® VGT Controller www.dieselpowersource.com... - Page 11 Engine RPM Wiring (Optional) 1998.5-2007 Dodge 5.9 ______________________________________________________________________ The Engine RPM Wiring is NOT necessary to connect to achieve correct VGT operation. It is only used for cold start help with warm up. Revision 1.3 Revision Date 1/28/2020 Turbonator® VGT Controller www.dieselpowersource.com...
- Page 12 ____________________________________________________________________________ Exhaust Pressure Sensor Mounting Bracket Installation Instruction _____________________________________________________________________________________ 1. Attach the pressure sensor mounting bracket onto the firewall using self tapping screw, in such a way that the pressure sensor is vertical (electrical plug side up). Condensation can occur in the copper tube and MUST BE MOUNTED UPRIGHT to drain the water away from the sensor.
- Page 13 Bending instructions (only if necessary): Route the new copper tubing from the pressure sensor fitting to the fitting installed in exhaust housing. Be careful not to kink the tube. Use 1.0-1.5 inch PVC pipe as a mandrel to bend the tube. Once the tube is bent, do not try to straighten or it could kink.
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