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Galmet KW-7 Operation And Installation Manual, Warranty Card

Central heating
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boiler servicing: +48 77 40 34 530
controller service: +48 61 43 77 690
tel.
Operation and installation manual
Please read the instructions before installation and use of the product.
Water boiler for
central heating GT-
with cast iron grate
with water-cooled grate
standard version
with draught regulator
with fan and controller
Controller
LX EKO pid
LX EKO pid - 2
ST-32 pid
Catalogue No.
796 067 784
Warranty Card
Fan
MM
EW
technika grzewcza
e-mail:
serwis@galmet.com.pl
e-mail:
elster@post.pl
kW
KJ

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Summary of Contents for Galmet KW-7

  • Page 1 Catalogue No. technika grzewcza boiler servicing: +48 77 40 34 530 e-mail: serwis@galmet.com.pl controller service: +48 61 43 77 690 e-mail: elster@post.pl tel. 796 067 784 Operation and installation manual Warranty Card Please read the instructions before installation and use of the product.
  • Page 2 www.galmet.com.pl...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS GENERAL IFORMATION Application Fuel Dimensions and technical parameters of boilers 1.3.1 KW - with a cast iron grate 1.3.2 KWR - with water-cooled grate KWRU - with water-cooled grate and vertical water heat 1.3.3 exchanger channel TECHNICAL DESCRIPTION OF THE BOILER Water wall of KW, KWR, KWRU boiler Boiler designs Hatches...

  • Page 7: General Iformation

    GENERAL INFORMATION The manual is meant to familiarize the user with the operation of a solid fuel boiler. Every user should read the manual for the boiler and controller before installation and use. It contains recommendations for proper handling and use of the boiler. Failure to comply with the rules and guidelines presented in this manual releases the boiler manufacturer from all liability and warranty obligations.

  • Page 8: Fuel

    1.2 Fuel The basic fuel is hard coal, chestnut size, as per PN-82/G-97001÷3 When burning alternative fuels, one should anticipate a change in boiler thermal efficiency approximately proportional to the change in calorific value. Burning time with one refill of fuel depends on the type of fuel (it’s longest when burning mixtures), the required power output of the boiler and controller settings.

  • Page 9: Kwr - With Water-Cooled Grate

    1.3.2 Dimensions and operating parameters of KWR boilers - boilers with water-cooled grate Boiler type Rated power output chestnut coal Basic fuel Water capacity of boiler Boiler heating surface Boiler weight Required chimney capacity Min. chimney height 140 x 210 Chimney size Operating temperature °...

  • Page 10: Kwru - With Water-Cooled Grate And Vertical Water Heat Exchanger Channel

    1.3.3 Dimensions and operating parameters of KWRU boilers - boilers with water grate and vertical water heat exchanger channel Boiler type KWRUz KWRU KWRU KWRU KWRUz KWRU Rated power output Basic fuel chestnut coal Water capacity of boiler Boiler heating surface Boiler weight 1420...

  • Page 11: Technical Description Of The Boiler

    2 TECHNICAL DESCRIPTION OF THE BOILER 2.1 Water wall of KW, KWR, KWRU boilers The heat exchanger in heating boilers is made of furnace sheet metal with a thickness of 5÷ 8mm. Depending on the power output of the boiler (5mm for 37kW, 6mm for 60kW, 7mm - 75kW, 8mm - 100kW).

  • Page 12: Boiler Designs

    Boilers with a power output up to 27kW use WPA07 fans, while those with a power output above 27kW use the WPA06 fan. 2.2 Boiler designs - Coal-fired boilers KW / KWR Kot³y wêglowe typu KW i KWR BUDOWA KOT£A - KWR BOILER CONSTRUCTION - 1.
  • Page 13 - Coal-fired boilers KWRU BUDOWA 1. Ruszt w 2. Komora 3. Op³omk Op³omk 5. Kanna³y 6. Drzwicz 7. Drzwicz 8. Drzwicz KLapa 10. Drzwic 11. Czopuc 12. Izolacja 13. Króciec 14. Króciec 15. Termom 16. Miarko 17 Sterow 18 Wentyl 19 Wlot po 20 Klapa s 21 Przys³o...

  • Page 14: Hatches

    2.3 Hatches The boiler comes equipped with steel hatches filled with heat-resistant fiberglass wool and gasket pressure adjustment. Loading hatches are used for stoking fuel and cleaning the firebox and lower heat exchanger. They have a two layer insulation board with a thickness of 55mm, which protects the hatch from overheating, and an additional fire refractory plate.

  • Page 15: Setting Up The Boiler

    3.2 Setting up the boiler The boiler does not require a foundation. The boiler should be placed in a way that allows access for proper maintenance (cleaning the boiler - access to the top and bottom {for KWRU boilers} cleaning hatch). Installation of the boiler should be performed in accordance with PN- 87/B-024411.
  • Page 16 In the case of a boiler equipped with a fan: - set the fan cover using the adjusting nut so that it is closed when the fan is not running. install the fan sensor on the outlet pipe from the boiler! (black rectangular sensor mounted on a band together with the boiler temperature sensor).

  • Page 17: Central Heating Installation Diagram

    3.4 Central heating installation diagram 1. KW--, KWR--,KWRU boiler 9. Differential valve 2. Domestic hot water tank e.g. 10. Central heating pump GWS-200 11. DHW pump 3. LUXUS controller 12. Expansion vessel: 4. WPA 07 (06) fan 13. Overflow and bleed pipe Adjustment screw for fan flap 14.

  • Page 18: Boiler Use And Maintenance

    4 BOILER USE AND MAINTENANCE 4.1 Starting combustion in the boiler In order to light a fire in the boiler (without controller) follow these steps: -place kindling or pieces of paper at the front of the boiler -ignite the kindling, close the vertical grate hatch -close ash hatch -open gently flap in ash hatch -open firebox hatch and add some coal.

  • Page 19: Adding Fuel

    4.2 Adding fuel Fuel must always be added when the layer of coal on the grate has burned to such a state that the embers take a pink colour and start to become covered with ash. Before adding fuel, the flue damper must absolutely be open and the fan turned off.

  • Page 20: Conditions For Safe Use Of The Boiler

    5 CONDITIONS FOR SAFE USE OF THE BOILER A basic condition for safe operation is that the heating system is an open type installation built accordance with the requirements of relevant standards. In order for operation to be safe, observe certain rules: ...

  • Page 21: Improper Functioning Of The Boiler

    6 IMPROPER FUNCTIONING OF THE BOILER CAUSE REMOVAL OF PROBLEMS PROBLEMS - insufficient chimney draught - check chimney size and flow - ventilate as per point 4.2 BOILER - lack of inflow ventilation - clear the vertical and horizontal DOES NOT - dirty heat exchanger walls of the boiler and heat ACHIEVE...

  • Page 22: Warranty Conditions

    7 WARRANTY CONDITIONS 1Warranty for correct operation of the central heating boiler, certified by a stamp from the installer and from the point of sale, and signature of the seller is granted for a period: of 36 months from the date of purchase - for the boiler casing, but no longer than 36+12 months from date of manufacture *, valid throughout the territory of the Republic of Poland, Warranty for the controller, fan and draught regulator is granted for a period of 12 months.

This manual is also suitable for:

Kwr-11Kw-15Kwr-17Kw-10Kwr–22Kw-20 ... Show all

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