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Mounting the Router
This section describes the safety information, equipment, and procedures required to mount the
Cisco 1240 Connected Grid Router (CGR 1240 or router) on a vertical pole or streetlight.
These topics are discussed:
Mounting Kits Overview, page 49
General Safety Information for Mounting, page 50
Contents of the Mounting Kits, page 50
Materials and Tools You Supply, page 54
Mounting Instructions, page 54
Grounding Instructions, page 69
Bracket Dimensions, page 71
Mounting Kits Overview
You will need some or all of the kits described in this section to install the router on a pole. Your installation environment
and requirements determine the kits you need.
For a detailed description of each kit, see
:
Cisco Product ID (PID)
–
CGR-PMK1000
CGR-PMK-BAND
AIR-BAND-INST-TL=
Contents of the Mounting Kits, page
Name
Mounting Bracket Kit,
page 51
Pole Mount Kit, page 50
Band Strap Kit, page 52
Strap Tool Kit, page 53
Cisco Systems, Inc.
50.
Description
Use this kit if your installation requires a Cisco mounting
bracket to mount the router. This kit is included with in the
router accessory kit, and is used with the pole kit and
includes the hardware required to attach the mounting
bracket to the mounting plate.
This kit is required for all pole or streetlight installations and
includes a mounting plate and the hardware required to
attach the mounting plate to a pole.
This kit includes two steel straps for mounting the router on
poles larger than 4.5 inches (11.4 cm) in diameter. This kit
is used together with the
BAND-IT Tool is required to install the steel straps on a pole.
This kit includes a BAND-IT tool that is required when using
steel straps to install the router on poles larger than
4.5 inches (11.4 cm) in diameter.
www.cisco.com
49
Pole Mount Kit, page
50. A
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Related Manuals for Cisco CGR 1240
Summary of Contents for Cisco CGR 1240
- Page 1 Mounting the Router This section describes the safety information, equipment, and procedures required to mount the Cisco 1240 Connected Grid Router (CGR 1240 or router) on a vertical pole or streetlight. These topics are discussed: Mounting Kits Overview, page 49 ...
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Page 2: General Safety Information For Mounting
This section describes the contents of the mounting kits available for the router and when you should use each kit. Pole Mount Kit Use the Cisco pole mount kit to install the mounting plate on any pole or streetlight. The kit supports poles that meet the following criteria: ... -
Page 3: Mounting Bracket Kit
Carriage bolt (3/8-16 x 7 inches) Mounting Bracket Kit Use the mounting bracket kit if you require a Cisco mounting bracket. The mounting bracket attaches to the mounting plate, and then the router is installed on the mounting bracket. Note: You can optionally use any compatible mounting bracket with the Cisco pole mount kit. -
Page 4: Band Strap Kit
Figure 24 Mounting Bracket Kit Contents—Required Parts Included Hardware Qty 12 Qty 12 Qty 12 Qty 4 Qty 4 Item Name Qty. Description Mounting bracket Mounts router to mounting plate, which is installed on pole. Mounting bracket security panel Optional bracket feature, which prevents the unauthorized users (optional) from removing the router from the mounting bracket. -
Page 5: Strap Tool Kit
Figure 25 Band Strap Kit Contents Item Description Steel straps (2) Strap Tool Kit Use the tool in the Strap Tool Kit to attach the steel straps included in the band strap kit. Steel straps are required to install the mounting plate on poles larger than 4.5 inches (11.4 cm) in diameter. See Band Strap Kit, page Note: The tool in the Strap Tool Kit is manufactured and supported by BAND-IT. -
Page 6: Materials And Tools You Supply
Materials and Tools You Supply You must supply some or all of these items to mount the router on a pole. The items you supply depends on the installation procedure that you use. Item Required for These Procedures 13-mm box-end wrench or socket set Install the Mounting Plate—Poles Up to 4.5 Inches in Diameter, page 55 Install the Mounting Plate—Through-Pole Mounting (Optional), page 58 Attach the Mounting Bracket to the Mounting Plate, page 59... -
Page 7: Install The Mounting Plate-Poles Up To 4.5 Inches In Diameter
Install the Mounting Plate—Through-Pole Mounting (Optional), page 58 Figure 27 Mounting Plate Details Reverse angle Item Description Qty. Carriage bolt holes Bracket mount holes Clearance holes, 3/4 in. Pole clamp notches Steel band strap slots Install the Mounting Plate—Poles Up to 4.5 Inches in Diameter Required Materials ... - Page 8 Place the washer (2) and then the split lock washer (3) on the back of each carriage bolt (5). Thread the hex nut (4) on each carriage bolt. Place the split-lock washer between the washer and the nut. Figure 28 Carriage Bolt Hardware Assembly Details Hand tighten the hex nuts (do not overtighten).
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Page 9: Install The Mounting Plate-Poles Larger Than 4.5 Inches In Diameter
Figure 29 Mounting Plate Installed on Pole with Clamp Brackets Item Description Pole clamp notch Carriage bolts (4) Pole clamps (2) Install the Mounting Plate—Poles Larger than 4.5 Inches in Diameter Required Materials Mounting plate and steel straps included in Pole Mount Kit, page ... -
Page 10: Install The Mounting Plate-Through-Pole Mounting (Optional)
Use the BAND-IT strap tool to tighten the metal bands around the pole, following the instructions in the box with the tool. Ensure the metal bands are as tight as possible (approximately 7 ft-lbs). Note: When the metal bands are tightened to the full tension, the mounting plate cannot be adjusted unless the metal bands are disassembled or cut. -
Page 11: Attach The Mounting Bracket To The Mounting Plate
Follow these steps on the opposite side of the pole: Place a fender washer on the end of the bolt, and then a nut. Hand tighten the nut. Repeat Step 5 and Step 6 for the second bolt. Use a socket wrench to evenly tighten both bolts to finish installing the mounting plate on the wooden pole. Figure 31 Mounting Plate Installed on Wooden Pole with Through Bolts Item... - Page 12 Figure 32 Assemble Bracket Hardware Sets The instructions for the procedures in this section refer to the mounting plate features shown in Figure 33 on page Figure 33 Mounting Bracket Details Item Description Pivot grooves (4) Quick hang notch Quick hang slots (2) Optional wall-mount holes (4) Note: The mounting plate must be installed as described in...
- Page 13 Thread the serrated nut onto the quick mount stud (4) and hand tighten (do not overtighten). Align the pivot grooves (2) on the bracket with four of the bracket mount holes (1) on the mounting plate. Follow these guidelines: — Each of the four pivot grooves on the bracket must be attached to at least one bracket mount hole on the mounting plate.
- Page 14 This section describes how to attach the router to the mounting bracket. The mounting bracket is installed on the mounting plate (included in the Cisco pole mount kit), which is installed on a supported pole type. See Pole Mount Kit,...
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Page 15: Install The Optional Security Panel
Figure 37 Attach Remaining Bolts to Bracket and Router Install the Optional Security Panel The Cisco includes an optional security panel. See Mounting Bracket Kit, page 51. The security panel prevents unauthorized users from removing the router from the mounting bracket, and also prevents unauthorized access to the... - Page 16 Required Materials Security panel and the hardware (three 8-32 PNH screws) included in the mounting bracket kit. Phillips screwdriver Figure 38 Security Panel Details Item Description Insert the security panel tabs into the corresponding notches on the mounting bracket. Secure the security panel to the bracket at these locations, using the screws included in the Mounting Bracket Kit, page...
- Page 17 Figure 39 Assemble Bracket and Security Panel Swing the panel shut over the bracket, aligning the three screw holes on the panel with the corresponding holes on the bracket. Insert the three security panel screws (included in the mounting bracket kit) and tighten using the Phillips screw driver (see Figure 40 on page 65).
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Page 18: Mounting The Router Onto A Wall
Figure 41 Router Door Closed with Security Panel Installed Insert a lock that you provide through the router door lock post (Item 1 in Figure 41 on page 66). The SD card can be accessed only by users who have access to the router door lock. The router can be removed from the mounting bracket only by users who have access to the router door lock. - Page 19 Wall-Mount Height Mount the router at a height where you can view the top of the module-side panel, and at which the cables can be managed without adding stress to the router ports. Wall-Mount Hardware Distance Mount any reinforcement hardware that you provide to the wall the correct distance apart so that when the bolts are installed through the mounting bracket wall mount holes (Item 1, Figure 42 on page 67), they align with the holes in the...
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Page 20: Sd Card Slot Access For Bracket-Mounted Routers
Install the Optional Security Panel, page SD Card Slot Access for Bracket-Mounted Routers When the Cisco mounting bracket is attached the router according to the instructions in this section, the bracket blocks access to the SD card port slot the router exterior. -
Page 21: Grounding Instructions
To access the SD card slot (1) without removing the router from the bracket or any mounting installation that uses the bracket (refer to Figure 44 on page 69): One one side of the router, remove the three bolts shown in Figure 37 on page Loosen but do not remove the fourth bolt that is inserted in the quick hang slot. -
Page 22: Materials You Supply
Figure 45 Router Grounding Kit Contents Item Description Qty. Grounding lug Screws Materials You Supply You must provide the tools listed in Materials and Tools You Supply, page Ground the Router Note: You can perform these steps when the mounting bracket security panel is installed. To ground the router: Use the appropriate crimping tool or pliers to crimp the 6-gauge ground wire (included in the grounding kit) to the grounding lug. -
Page 23: Bracket Dimensions
Figure 46 Grounding Lug Connectors (Chassis Ground Connection Point) Bracket Dimensions This section contains specifications for the Cisco mounting brackets used with the router, and includes: Mounting Bracket Dimensions, Figure 47 on page 72 Mounting Bracket Security Panel Dimensions, Figure 48 on page 72 ... - Page 24 Figure 47 Mounting Bracket Dimensions 7.80 5.00 7.49 8.38 8.50 Figure 48 Mounting Bracket Security Panel Dimensions 6.80 5.73 4.70...
- Page 25 Figure 49 Pole Mount Plate Dimensions 1.52 7.08 3.00 4.25 5.50 1.10 2.40 5.94 7.20 7.60 9.80 Figure 50 Pole Mount Plate Clamp Dimensions 3.00 2.60 1.35 1.32...