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Colibri HSM Jet Spindle TJS-HPC User Manual

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USER MANUAL
High Pressure Coolant
HSM Jet Spindle TJS-HPC

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Summary of Contents for Colibri HSM Jet Spindle TJS-HPC

  • Page 1 USER MANUAL High Pressure Coolant HSM Jet Spindle TJS-HPC...

  • Page 2: Table Of Contents

    CONTENTS 3. Maintenance FCC Compliance Statement 1. General 3.1 Periodic Maintenance 3.2 Battery Change on RPM Transmitter 1.1 Safety First 3.3 Recommended Operating Environment 1.2 Statement of Conformity 3.4 Spindle Storage 1.3 Introduction 3.4.1 Spindle Pre-Storage 1.4 Case Contents 3.4.2 Recommended Storage Conditions 1.5 Main Features 4.

  • Page 3: Fcc Compliance Statement

    FCC Compliance Statement 1. General This device has been tested and found to comply with the limits for a Class A digital device, 1.1 Safety First pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in residential installations.

  • Page 4: Statement Of Conformity

    1.2 Statement of Conformity 1.3 Introduction The HSM Jet Spindle meets the following standards: The HPC model of the HSM Jet Spindle family, is a robust High Speed spindle designed for CNC machines using high pressure coolant pumps. It is driven by the CNC machine spindle’s coolant- European Standards (CE) through-flow, at a minimum pressure of 20 bar.

  • Page 5: Main Features

    1.5 Main Features Display Information The HPC Jet Spindle system uses the machine’s existing coolant or cutting fluid supply as a pressurized energy source (20 to 70 bar), rotating a turbine in the range of 21K - 45K RPMs. SPINDLE DISPLAY MONITOR Transmitter It offers an ideal solution for a wide range of semi-finishing and finishing applications such as...

  • Page 6: Mounting System To Cnc Spindle

    1.5.2 Mounting System to CNC Machine Spindle 1.5.4 Integrated Coolant Nozzle System The HSM Jet Spindle is available with several mounting adaptation options: Integrated coolant nozzle system provides direct jet coolant application for fast, powerful cooling • ER32 collet chuck with a special tightening nut, suitable for all standard toolholders with an and effective chip evacuation.

  • Page 7: Installation

    2. Installation 2.2.3 Connect HSM Jet Spindle to Display The display and the HSM Jet Spindle must be connected (paired)immediately after inserting 2.1 Battery Installation Wireless RPM Transmitter transmitter battery. Each transmitter unit has an individual ID number. Install battery into the RPM transmitter: How to connect the HSM Jet Spindle to the display: Make sure the display is ON.

  • Page 8: Display Screens

    2.2.4 Display Screens To view a list of all Jet Spindles connected to the display, press the “List” button. When turned on, NO SIGNAL / 0 RPM screen will appear. Fig. 18. List of connected Jet Spindles to the display Fig.

  • Page 9: Disconnect Hsm Jet Spindle From Display

    If the HSM Jet Spindle is not rotating fast enough, the “LOW The display can be cleared from all connected Jet Spindles, or a RPM” alert is shown. list of previously connected devices can be viewed. Fig. 22. Disconnect all sensors Fig.

  • Page 10: Hsm Jet Spindle

    2.3 HSM Jet Spindle 2.3.3 Placement of HSM Jet Spindle in Toolholder Caution: Deviation from these steps may lead to locking of the tightening nut to the HSM Jet Spindle. 2.3.1 Prerequisites for CNC Machine The HSM Jet Spindle only operates with a toolholder that has a coolant through channel. Coolant flow through the main CNC machine spindle.

  • Page 11: Tool Prerequisites

    2.3.5 Tool Installation for the HSM Jet Spindle First assemble the ER 11 collet and tool. Insert nut for tightening. Align flat sides of the shaft with the positioning slot on the spindle cover. Position shaft lock flat key over the nut. Raised button fits into the positioning slot underneath. Slide shaft lock flat key to secure it in place.

  • Page 12: Follow The 10% Rule

    2.3.6 Tool Clamping and Runout Check (Recommendations) 2.3.7 Follow the 10% Rule The HSM Jet Spindle is designed to perform high speed operations with small diameter cutting As the cutting tool enters the work piece, RPMs will be reduced due to load. The Jet Spindle RPM tools for very accurate machining.

  • Page 13: Recommended Cutting Conditions

    • Clean the HSM Jet Spindle by air blowing for 10-15 seconds. tool diameters of 2.0, 3.0 and 4.0 mm, are available on the Colibri Spindles website: • Max. air pressure for cleaning (2 bar/30 psi) – DO NOT EXCEED 50,000 RPM.

  • Page 14: Working With The Hsm Jet Spindle

    4. Working with the HSM Jet Spindle 4.1.1 Existing Machining Process The feed per tooth fz remains constant while the table feed F increases in proportion to the HSM Jet Spindle rotation speed. Use the utmost caution when working with rotating tools. WARNING! The feed per tooth fz should remain constant while the table feed F changes.

  • Page 15: Troubleshooting

    5. Troubleshooting 6. New Unit Warranty Summary 5.1 Display Messages New HSM Jet Spindle and Display Unit Warranty Frame. The manufacturer warrants that its Spindles are to be free from defects in material, design and Display Message Indication Action Required workmanship under proper use.

  • Page 16: Repaired/Refurbished Unit Warranty Summary

    Spindle Serial No. and is valid for 200 working After the HSM Jet Spindle was purchased from an authorized Colibri sales representative: Whenever hours or until 6 months from the date of invoice (whichever comes first).
  • Page 17 USER MANUAL High Pressure Coolant HSM Jet Spindle TJS-HPC...

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