Scantool PV 30 Manual

Profile bending machine

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Industrivej 3-9
DK-9460 Brovst
Tel.:
+45 98 23 60 88
Fax.: +45 98 23 61 44
Manual
SCANTOOL
Profile bending machine
PV 30
1

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Summary of Contents for Scantool PV 30

  • Page 1 Industrivej 3-9 DK-9460 Brovst Tel.: +45 98 23 60 88 Fax.: +45 98 23 61 44 Manual SCANTOOL Profile bending machine PV 30...
  • Page 2 Ph: +45 98 23 60 88 Fax: +45 98 23 61 44 hereby declares that SCANTOOL Profile bending machine PV 30 are manufactured in accordance with the provisions of the European Parliament and Council Directive 2006/42 / EC of 17 May 2006 And also in accordance with: •...
  • Page 3: Table Of Contents

    Parts listes ................................22 11.1 Main Body Parts ................................... 22 11.2 Parts and Parts List of The Main Frame ..........................23 12.0 SPECIAL ACCESSORIES FOR MODEL PV 30 ....................... 25 12.1 Various special rolls: ................................25 13.0 ELECTRIC SCHEMES .............................. 27 14.0...
  • Page 4: General Notes

    GENERAL NOTES 1.1 Introductlon This User's Manual is absolutely for your safety and is essential for the machine to have a long production life. As long as you keep up with our Manual you will be able to run your machine smoothly and safely.
  • Page 5: Transport

    Transport As soon as you receive the machine, check for any visible transport damages. Remove any protective crates around the machine and read the instructions on related chapters of this Manual carefully to set up the machine. If the machine is damaged while transport, lmmediately take some photographs for Insurance claims.
  • Page 6: General Safety Terms

    GENERAL SAFETY TERMS 2.1 Machine's Safety Accessories and Accident Prevention Terms The machine is provided with fixed shelters for the protection of all gears. But some mobile parts, because of their shape for the bending processing cannot be protected within a case. However, safety is guaranteed by the machine features and by the use of "human presence"...
  • Page 7: Pv 30 Technical Properties

    PV 30 TECHNICAL PROPERTIES As a superior model in its own class the PV 30 is equipped with a powerful double speed motor and a low noise reduction gearbox, which gives the machine power to bend with ease. The digital Read Out (optional) that can be fitted to top roll gives higher accuracy and helps increase the efficiency.
  • Page 8: Capacity Chart For Pv 30

    CAPACITY CHART FOR PV 30 Capacities are given for ST 42 material We reserve the right to make changes without notices. WARNING: Do not feed profiles having a higher thickness than specified for the capacity of the machine. Do not feed more than one piece at a time.
  • Page 9: Standard Roller Dimensioners For Pv-30

    STANDARD ROLLER DIMENSIONERS FOR PV-30...
  • Page 10: Transporting, Lifting And Carrying

    TRANSPORTING, LIFTING AND CARRYING Before preparing the machine for installation and stan-up, an accurate visual control is required in order to detect any possible damages occurred during transporting and handling phases. Your machine is located on a wooden grid and the package is a waterproof plastic cover.
  • Page 11: Foundation And Main Dimensions Of The Machine

    FOUNDATION AND MAIN DIMENSIONS OF THE MACHINE For a good operation, the machine needs to be bolted to the floor with anchor bolts as shown in figure 1. However, not being high operational speeds, there is no necessity to use technical devices to reduce the transmission of vibrations.
  • Page 13: Operating Pv 30 Horizontal

    Note: All of machines must adjust goodly and carefully to fake smooth working from machine. Machine adjustment must make with water gauge. The water gauge's picture is given below. OPERATING PV 30 HORIZONTAL Before positioning the machine it is necessary to leave...
  • Page 15: Materials And Products

    Materials and Products The machine is mainly steel and it is not designed for handling inflammable or detrimental products. It is duty of the customer to check if the processed materials respond to these requirements. Also, it is duty of the customer to check if the processed materials can be dangerous for the operator working nearby.
  • Page 16: Foot Pedal

    Attention: Electric box shelter must be removed only when the machine is stopped, or during maintenance or ad justment interventions. Warning: It is suggested to protect the main electric line from possible overloads by means of safety switches. 8.4 Foot Pedal The foot pedal is equipped with an “emergency but ton"...
  • Page 17 machine parts, long loose hair, necklaces, rings etc. Use emergency button in case of any emergency.
  • Page 18: Operation

    OPERATION 9.1 Operatfng lnstructions Place the material on the rolls flatly as shown in the figure 1. Make sure that material is placed parallel to the ground and touching al! three rolls at the same time. This position is called "zero position'. Move the upper roll down like in figure 2 and position it to apply enough force to bend the material.
  • Page 20: Operatlonal Hints

    Figure 8 shows the use of "Leg-In Bending Guide Rolls” These guide rolls are special accessory for bending leg-in (angle) material and are available for extra cost. They are adjustable for any size of material and easy to use, Special rolls are recommended for any batch jobs of leg-in or leg-out material.
  • Page 21: Maintenance

    10.0 MAINTENANCE A suitable maintenance is also compulsory to get a maximum machine life and optimal working conditions for machine's efficiency. A regular maintenance interventions should be performed by a well trained safety responsible and if possible by a mechanical engineer. Attention: Regular and scheduled maintenance interventions cannot be penformed by running machine.
  • Page 22: Parts Listes

    11.0 Parts listes 11.1 Main Body Parts...
  • Page 23: Parts And Parts List Of The Main Frame

    11.2 Parts and Parts List of The Main Frame...
  • Page 24 Assembly No. Quantity Part Identification Main Frame Plate Board Top Rull Block Part 1 Top Rull Block Part 2 Top Rull Adjustment Screw Top Rull Adjustment Lever Top Rull Adjustment Plastic Handles Top Roll Block Adaptor Sping Spring Pin M6 Bolt M8x80 bolt M8 Nut M8 Bolt...
  • Page 25: Special Accessories For Model Pv 30

    Guide Roller Internal Pin M12x30 Frame M12x20 Frame Washer 12.0 SPECIAL ACCESSORIES FOR MODEL PV 30 12.1 Various special rolls: 1. For bending 2. Aluminum profiles 3. Pipes, tubes 4. Hollow sections 5. Angle sections...
  • Page 26 Special lateral angle guides...
  • Page 27: Electric Schemes

    13.0 ELECTRIC SCHEMES In this section you will find the electric schemes of your machine. They were prepared according to their specific properties (i.e. brake motor, digital readout) and in which country the machine will be used. Not all of the schemes interest you. So, just look at the plans related to your machine.
  • Page 28 (*)These options belong to a standard machine.
  • Page 32: Warranty

    14.0 Warranty 14.1 Guarantee If within 2 year of purchase this machine supplied by Scantool A/S becomes defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that: The product is returned complete to one of our Service Branches or Official Service Agents.

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