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Related Manuals for Herutu SD-4
Summary of Contents for Herutu SD-4
- Page 1 Compact Production Control Indicator 【SD-4】 Operation Manual V1.50...
- Page 3 FCC for United States of America NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
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Page 4: Table Of Contents
CONTENTS Chapter 1 Before Use ........................1 1-1 Introduction ........................1 1-2 Accessories ........................1 1-3 Safety precautions (Be sure to read) ................1 1-4 General description ......................3 1-5 Specifications ........................4 1-6 Exterior features ........................ 5 1-6-1 Main body ........................5 1-6-2 Terminal block ...................... - Page 5 Chapter 3 Handling Information ....................39 3-1 Handling precautions ...................... 39 3-2 If something is wrong ...................... 40 3-3 Warranty ..........................40...
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Page 6: Chapter 1 Before Use
Chapter 1 Before Use 1-1 Introduction This operation manual contains necessary information for using the product, such as general description, installation, and operation of the product. Read the manual carefully before using the product. Also, keep it at a safe place for ready reference at anytime. - Page 7 For handling the power supply: Always observe the following precautions to prevent the power cord from being heated, damaged, or ignited. Do not bring the power cord close to fire nor put it into fire. The power cord may be broken or ignited, resulting in an accident.
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Page 8: General Description
1-4 General description This machine is a compact type indicator unit that displays the constantly changing production quantity on the shop floor. It helps you grasp the ongoing status of production at a glance and also contributes greatly to the rationalization of production such as analysis of manufacturing processes and improvement of workers’... -
Page 9: Specifications
1-5 Specifications Items Specifications Non-voltage contact input x 2: • Actual count x 1 Input • Stop input x 1 4-digit x 3-line Single-sided High-luminance 7-segment LED Character height: 25.4mm Operating status monitor LED x 1: Display ・LED colors: 2 (red/green) Power LED x 1 Switch Power switch x 1... -
Page 10: Exterior Features
1-6 Exterior features 1-6-1 Main body Mounting stay MONITOR LED (for operating) POWER LED FCC label Power switch Data display Mounting Terminal DC jack Keyboard stay block Items Descriptions POWER LED Illuminates at power on. MONITOR LED LED for checking the operating status. Illuminates in “red”/“green”/“orange”... -
Page 11: Terminal Block
1-6-2 Terminal block The terminal block is located on the back of the main body. The functions of individual terminals are shown below. Terminal Input Function ――― Common GND COUNT Input Actual count input. (Actual + 1 per signal input) ―――... -
Page 12: Dimensional Drawing
1-7 Dimensional drawing... -
Page 13: Installation
1-8 Installation 1-8-1 Installation procedure (1) Mount the mounting stay to the installation area with wood screws or small screws. Mount the main body onto the mounting stay with ornamental screws loosely tightened. * In the case the mounting stay is attached to the main body, remove the two ornamental screws from both sides and detach the mounting fittings. -
Page 14: Chapter 2 How To Use
Chapter 2 How to Use 2-1 Function settings Before using the machine, you need to make settings for the following items. Read the description carefully and make suitable settings for your intended application. Setting an operation type Select an item shown on the display of the machine to set a desired operation type. For an operation type, you may make a choice from among the seven patterns in all by a combination of “Target,”... - Page 15 How to call up the function settings screen Turn on the power switch while pressing the [F1] key. The [Function settings screen] appears after the [Initial screen 1] is displayed for about 1.5 seconds. About 1.5 sec. later ＊ ＊. ＊...
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Page 16: Setting An Operation Type
2-1-1 Setting an operation type The machine is so designed that a setting can be made from among seven operation types. When using the machine with any operation type other than the type 123 (Target/Actual/Advancement), affix the attached command sticker onto the case. Display items [1] Target: The target production quantity of the day (fixed... - Page 17 (2) Input the operation type of your choice with a 3-digit number. For example, to set the type 523, input [5][2][3]. The resulting display is as follows: (3) Press the [ENT] key to set the operation type you input. If you have inadvertently press a wrong type No., press the [CLR] key and re-input the correct data.
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Page 18: Setting Use Or No Use Of The Working Hour
2-1-2 Setting use or no use of the Working hour This machine is so designed that use or no use of the Working hour can be set. Note that the resulting operation differs depending on whether the Working hour is set to be used or not used. -
Page 19: Setting The Stop Input Logic
2-1-3 Setting the stop input logic The machine is so designed that the logic of a stop input signal can be set to either “Negative logic” or “Positive logic.” Note that the resulting operation differs depending on whether the Working hour is set to be used or not used. Setting Set value Description... -
Page 20: Setting Use Or No Use Of The Function Which Plan Stop At Target
2-1-4． Setting use or no use of the function which plan stop at Target. Setting use or no use of the function which the planed quantity calculation stop when plan reached target. It can use that choosing the type which includes target of display. Setting Description value... -
Page 21: Basic Operations
2-2 Basic operations To operate this machine, you need to make a number of settings. In order to ensure normal operation of the machine, make the settings in accordance with the description below. Command Function Target type Tact Sets or changes the tact. Sets or changes the target production Target quantity. -
Page 22: Initial Screens
2-2-1 Initial screens The initial screen 1 is the first screen you see after powering on the machine (see below). After displayed for 1.5 seconds, the initial screen 1 switches over to the initial screen 2 where the working hour pattern, operation type, and time are displayed. Alternatively, if it is within working hours, the initial screen 1 switches over to the standard screen after displayed for 1.5 seconds. -
Page 23: Setting The Internal Clock
2-2-2 Setting the Internal clock Set the machine’s internal clock by using the [4] key on the keyboard. (1) Press the [4] key. The resulting display is as follows: The command No. is displayed for about 0.75 seconds. ↓ The currently set time (hours./minutes) The currently set time (seconds) (2) Input the desired time in the 24-hour format in the order of hours, minutes, and seconds. - Page 24 If the digits of the value you input for the clock time are less than required, the display returns to the time input screen in (1) after blinking the following screen: The machine has a built-in crystal clock. The clock is accurate enough to withstand normal use.
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Page 25: Setting The Working Hour Pattern
2-2-3 Setting the Working hour pattern Set the working hour pattern of your choice. This machine has six patterns of working hours. At start of work or when setting working hours, you have to set which pattern will be used. Note that this setting is unavailable when the “Working hour: Not used”... -
Page 26: Setting The Working Hour
2-2-4 Setting the Working hour Set the working hours of your choice. The machine calculates the planned production quantity at the present based on the set working hours and tact to compute the advancement relative to the production actual. Since the machine is designed to have up to six types of working hours, determine which working pattern No. - Page 27 (3) When you have input the data properly, press the [ENT] key. The display switches to the input status ready for the subsequent time to be set. The currently set time (4) Next, to set 10:00, press the keys [1][0][0][0]. The value input (5) When you have input the data properly, press the [ENT] key.
- Page 28 * If your press the [ENT] key without inputting any data, the command will end without changing the preset time. (The data you’ve set before that will be left.) * With the Working hour command, you switch to the next working hour setting by pressing the [+] key and return to the previous working hour setting by pressing the [-] key.
- Page 29 Applied operation: Using the above-shown case, change the start time of working from 13:00 to 12:45. (3) Since you’ve gone too far by (1) Press the [5] key. (2) Press the [+] key 5 times. one, press the [-] key once. (5) Since you’ve made an error, (4) Press the keys [1][2][4][0].
- Page 30 * * * For error message * * * (1) If the data you input is illogical, the display returns to the input screen after displaying the following screen: (2) When the input of [0] is in the position for the end time of working hours, the display returns to the input screen after displaying the following screen: (3) If the working hour settings are out of sequence in terms of time, the display returns to the standard screen after displaying the following screen.
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Page 31: Setting The Tact
2-2-5 Setting the Tact Set tact in seconds (time required for production per product). (1) Press the [0] key. The resulting display is as follows: The command No. is displayed for about 0.75 seconds. ↓ The currently set tact (integral part) The currently set tact (decimal part) (2) Input tact in seconds within 5 digits (9999.9). -
Page 32: Setting The Target
2-2-6 Setting the Target Set the planned production quantity of a day (fixed value). For the types 1** and 612, press the keys [1] and [2] respectively to set the target quantity. (1) Press the [1] key. The resulting display is as follows (for the type 1**). The command No. -
Page 33: Setting The Plan
2-2-7 Setting the Plan Set a planned quantity, except there normally is no need to make this setting. It is simply intended to preset a correct planned quantity in case there may occur an error in the planned quantity for some reason or other. For the types 5** and *5*, press the [1] and [2] keys respectively to set the planned quantity. -
Page 34: Setting The Actual
2-2-8 Setting the Actual Set the quantity of production actual, except there normally is no need to make this setting. It is simply intended to preset the correct quantity of production actual in case there may occur an error in the production actual for some reason or other. For the types *2* and **2, press the [2] and [3] keys respectively to set the quantity of production actual. -
Page 35: Setting The Advancement
2-2-9 Setting the Advancement Set a degree of advancement, except there normally is no need to make this setting. It is simply intended to preset a correct degree of advancement in case there may occur an error in the advancement for some reason or other. For the type **3, press the [3] key to set the advancement. - Page 36 * * * Error * * * For the Advancement, you may not set any positive (+) value larger than the value for the Actual. This is because any positive advancement larger than the production actual is logically incorrect. If a positive advancement larger than the production actual is input, the display switches to the following screen and the command ends without setting the Advancement.
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Page 37: Setting The Accomplishment Rate
2-2-10 Setting the Accomplishment rate Set an accomplishment rate, except there normally is no need to make this setting. It is only intended to preset a correct accomplishment rate in case there may occur an error in the accomplishment rate for some reason or other. For the type **4, press the [3] key to set the accomplishment rate. -
Page 38: Setting The Clear Time
2-2-11 Setting the Clear time Set the time to clear data. The Clear time function is a preset arrangement for executing the clear operation ([CLR]) automatically when a preset time is reached. Up to three clear times can be set. (1) Press the [7] key. -
Page 39: Post-Setting Tests
* * * Error * * * If the data you input is illogical, the display shows the following screen and then returns to the re-input status without changing the preset clear time. For the clear time which is not used, set 00:00. When any time is set, the clear operation starts when that time is reached. -
Page 40: Description Of The Function Keys
2-3 Description of the function keys [1] [ENT] key The [ENT] key is used to load input data into the microprocessor. No input data will be loaded into the microprocessor until the [ENT] key is pressed. With this machine, data may fail to be loaded even after the [ENT] key is pressed, provided the data is logically incorrect. -
Page 41: Stop Function
2-4 Stop function The stop function is intended to temporarily stop the Plan calculation when in the operating status. When the Working hour is used, the initial screen 2 or the standard screen is displayed blinking during the stoppage, allowing you to grasp the status at a glance. There are two methods of stopping as shown below. -
Page 42: Monitor Led (Operating Status Led)
2-5 MONITOR LED (operating status LED) The MONITOR LED (operating status LED) shows a status in green/red/orange. The LED status corresponds to each operating status as follows: <When the Working hour is used> Operating status LED status Off working hours Not illuminated In working hours Illuminated in green... -
Page 43: Error Messages
2-6 Error messages Each massage takes the form of a number and is displayed blinking in the following position. Command + Error No. [Error message list] Command Error No. Description The device type input does not exist. The data input does not have the format for time. The digits of the time data input are less than required. - Page 44 Chapter 3 Handling Information 3-1 Handling precautions [1] The machine maintains the displayed data after the working hours are over. Thus, you need to turn off power once or press the [CLR] key before the start of working hours. (Unless the previous day’s data is cleared, the machine will not start the Plan/Advancement calculation.) [2] Assume a case where the clock time is changed after the start time of working hours.
- Page 45 3-2 If something is wrong If you should find anything wrong with the machine when using it under normal conditions, check the following items and contact the outlet store through which you purchased the product or our Sales Office. Product name / Serial No. / Working environment, External devices connected, Operating sequence to error initiation,...
- Page 46 6. Repairing, adjustment, modification by except our company 7. Replacement of consumables and limited-life items (including batteries). Consumables and limited-life items include, but not limited to: (1) Switches (limit switches, pushbutton switches, or the like) (2) Battery cells or batteries (dry batteries, button batteries, or the like) (3) Other items subject to consumption or limitation of life caused by use.
- Page 47 Working Hours Worksheet For setting working hours, it is useful to fill them in this worksheet before inputting. No. of No. of Time Remarks Time Remarks times times Start Start Start Start Start Start Start Start Start Start Start Start Start Start Start...
- Page 48 HERUTU ELECTRONICS CORPORATION 62-1 Toyooka-cho, Kita-ku, Hamamatsu, Shizuoka, 433-8103 Japan (Sales dept) TEL.+81-053-438-3555 FAX. +81-53-438-3411 Website URL https://www.herutu.co.jp/en/ E-mail info@herutu.co.jp...
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