Stulz CyberAir 3 PRO DX ASR Series Instructions Manual

Stulz CyberAir 3 PRO DX ASR Series Instructions Manual

Precision air conditioning units
Table of Contents

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STULZ the natural choice
Instructions
Index G17D
Issue 11.2015
CyberAir 3 PRO DX
ASR/ALR series
Precision Air Conditioning Units
380-415/3/50
Original instructions

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Summary of Contents for Stulz CyberAir 3 PRO DX ASR Series

  • Page 1 STULZ the natural choice Instructions Index G17D Issue 11.2015 CyberAir 3 PRO DX ASR/ALR series Precision Air Conditioning Units 380-415/3/50 Original instructions...
  • Page 2: Table Of Contents

    Contents 1. Safety ...........................3 1.1 Marking ..............................3 1.2 Safety instructions ..........................3 1.3 Handling refrigerants .........................3 1.4 Safety and environmental requirements ....................4 2. Residual risks ......................5 3. Transport / Storage .....................7 3.1 Delivery of units ..........................7 3.2 Transport ............................7 3.3 Storage ..............................7 4.
  • Page 3: Safety

    This cooling unit contains fluorinated greenhouse gas covered by the Kyoto protocol. In STULZ units the refrigerant R410A is used as standard. Refrigerants are volatile, or highly volatile fluorinated hydrocarbons which are liquefied under pressure. They are incombustible and not hazardous to health when used as intended.
  • Page 4: Safety And Environmental Requirements

    Splashes of fluorinated hydrocarbons in the eyes can be blown out or fanned out by an assistant. Then rinse with water. Independent conversion and manufacture of replacement parts The system may only be converted or modified after consultation with STULZ. Original replacement parts and re- placement parts/accessories authorised by STULZ are an aid to safety. Unacceptable operating methods The operating safety of the system is only guaranteed when it is used as intended.
  • Page 5: Residual Risks

    2. Residual risks Transport, Installation Area Cause Danger Safety note Under the unit Defective lifting device Bruising Keep away from under the unit Beside the unit Uneven or insufficient Bruising by tipping Make sure, the foundation is even foundation or raised floor over of the unit and stable and that the raised floor stand...
  • Page 6 Operation Area Cause Danger Safety note In the lower part of Leaks in the refrigerant Discharge of refrigerant under In case of fire wear pro- the unit, refrigerant piping, defective safe- high pressure, explosion of tective mask. piping ty valve/high pressure pipe sections, formation of acid switch, fire vapours with open flames...
  • Page 7: Transport / Storage

    3.2 Transport The Stulz A/C units can be moved by lifting devices with ropes, for this the ropes have to be fixed at the pallet, and the upper unit edges have to be protected by wooden laths or metal brackets in such a way that they could not be caved in.
  • Page 8: Description

    R - in the Raised floor S, L - Standard, Low energy A = CyberAir * one condenser per refrigerant circuit is required. Page code Manufacturer address: 11.2015 / G17D STULZ GmbH Language: Klimatechnik EN - English Holsteiner Chaussee 283 Date of issue Index...
  • Page 9: Intended Use

    This A/C unit is used to control room temperature and air humidity. The A/C unit is designed for indoor installation. Any use beyond this is not deemed to be use as intended. STULZ is not liable for any damage resulting from such misuse.
  • Page 10: Technical Data

    Hz). In this case, see the technical data by the help of with speed controlled compr.: 30% of nom. cooling cap. the "Stulz Select" planning tool. - Max. length of piping between A/C unit and air- The unit design, the external dimensions, the weight, cooled condenser: 30 m equivalent.
  • Page 11 Design conditions for A/C units: Electrical connection: 400V/3ph/50Hz Return air conditions for evaporator capacity: 33°C, 30% rel. h. with an external static pressure: 20 Pa Cooling fluid circuit GE, GES Cooling fluid water, 30% ethylen glycol Fluid temperature inlet/outlet (summer operation) 34°C/40°C Water temperature inlet (winter operation) 11°C...
  • Page 12: Technical Data - Asr ... A - 1-Circuit

    5.2 Technical Data - ASR ... A - 1-circuit Modell Type DX-Kälteleistung R410A DX-cooling cap. R410A total total 30,8 36,2 41,6 48,7 55,0 68,9 56,7 65,8 33°C/30% r.F. 33°C/30% r.h. sensibel sensible 30,8 36,2 41,6 48,7 55,0 68,9 56,7 65,8 DX-Kälteleistung R134a DX-cooling cap.
  • Page 13: Technical Data - Alr ... Ge - 1-Circuit

    5.4 Technical Data - ALR ... GE - 1-circuit Modell Type DX-Kälteleistung R410A DX-cooling cap. R410A total total 22,1 37,5 39,6 48,5 52,2 66,2 33°C/30% r.F. 33°C/30% r.h. sensibel sensible 22,1 37,5 39,6 48,5 52,2 66,2 DX-Kälteleistung R134a DX-cooling cap. R134a total total 19,1...
  • Page 14: Technical Data - Asr ... As - 1-Circuit

    5.6 Technical Data - ASR ... AS - 1-circuit Modell Type DX-Kälteleistung R410A DX-cooling cap. R410A total total 36,2 55,9 69,6 33°C/30% r.F. 33°C/30% r.h. sensibel sensible 36,2 55,9 69,6 Luftvolumenstrom Airflow 7500 11500 17000 m³/h m³/h Rückluftfilterklasse Return air filter class Schalldruckpegel Sound pressure level 52,0...
  • Page 15: Technical Data - Alr ... Ges - 1 Circuit

    5.8 Technical Data - ALR ... GES - 1 circuit Modell Type DX-Kälteleistung R410A DX-cooling cap. R410A total total 35,4 46,8 55,0 33°C/30% r.F. 33°C/30% r.h. sensibel sensible 35,4 46,8 55,0 CW-Kälteleistung CW-cooling capacity total total 38,1 50,7 65,9 33°C/30% r.F. 26°C/60% r.h.
  • Page 16: Dimensional Drawings

    5.10 Dimensional drawings Side view Cabinet size Baugröße N° 1400 1750 2200 2550 3110 1035 T*: Depth including main switch N°: Number of fans Projecting main switch Main switch /11.2015/G17D...
  • Page 17: Installation

    6. Installation 6.1 Positioning Check that the installation site is appropriated for the unit weight, which you can read in the technical data. The A/C unit is designed for the inside installation on a level base. The solid base frame contributes significantly to an even weight distribution.
  • Page 18 Locate the fan unit in the raised floor first. The di- stance from the upper edge of the raised floor to the base should at least be 515 mm. If the raised floor is higher you can additionally use a raised floor socket to equalize the height difference.
  • Page 19 Bolting of heat exchanger unit and fan unit The heat exchanger unit and fan unit may be bolted together, to prevent a move of both parts to each other (e.g. in case of a shock from the front). The screws and washers are included, drill holes are existant, appropriate cage nuts are already installed in the fan unit.
  • Page 20: Connection Of The Piping

    6.2.1.1 Design To design the piping between the A/C unit and the condenser follow the instructions in chapter "2. Refrigerant piping" of document "General-DX". This document is available in the e-Stulz area. 6.2.1.2 Position of the refrigerant connections Size 1...
  • Page 21 Refrigerant line connection (2 circuits) in mm A-Gerät A unit 1082 1252 Druckleitung Pressure line Flüssigkeitsleitung Liquid line AS-Gerät AS unit 1092 1302 Druckleitung Pressure line 18/22* 18/22* 18/22* 18/22* Flüssigkeitsleitung Liquid line 22/16* refrigerant circuit 1/ circuit 2. The refrigerant connections are located near the compressor and are labelled by the inscriptions "pressure pipe" and "liquid pipe"...
  • Page 22 A/C units with speed controlled compressor (AS version) The units contain an oil separator which is installed at the hot gas side of the compressor and serves to recuperate oil in all operating states. The separated oil is injected on the suction side of the compressor. For the hot gas line and the liquid line each a non return valve is supplied loose with the A/C unit.
  • Page 23 6.2.1.3 Strength pressure test The compressor has been strength-tested in the factory. It is not necessary for the customer to strength- or leak-test the compressor again. 6.2.1.4 Tightness/pressure test Use only dry nitrogen for pressure testing of the refrigerant circuit. Do not subject the compressor to dry air.
  • Page 24 A/C units with speed controlled compressor Non-return valve (supplied loose) Receiver Condenser Open stop valves ! Non-return valve PC TIC (supplied loose) external installation Oil separator Compressor A/C unit Because R410A is a blend and scrolls have discharge check valves, systems should be liquid-charged on both the high and low sides simultaneously to ensure a positive refrigerant pressure is present in the compressor before it runs.
  • Page 25 To estimate the required refrigerant charge in advance, consider following volumes: Komponenten / Modell Components / Type Verdampfer Evaporator dm³ dm³ 10,5 19,3 20,6 Liquid receiver Sammler dm³ dm³ Komponenten / Modell Components / Type Verdampfer Evaporator dm³ dm³ 10,5 19,3 20,6 Liquid receiver...
  • Page 26: Water Piping (Ge/Ges Units)

    On new or renovated condenser water systems, ensure that the external pipework is thoroughly flushed, to remove construction debris and other particulate matter, before connecting to the new Stulz cooling units. A strainer should be fitted at the unit inlet, to protect the heat exchangers from fouling and possible blockage.
  • Page 27 GE, GES version *distance from the exterior side of the side panel to the zone of introduction. This dimension is decisive if several units are installed fitting exactly side by side. To connect the piping notice the labels on the pipe ends. Durchmesser Diameter Außengewinde...
  • Page 28: Condensate Drain Connection

    6.2.3 Condensate drain connection The condensate drain connection in the unit size 1 - 5 is located on the left side. The syphon is supplied with the unit and has to be mounted in the raised floor on site after the A/C unit has been installed.
  • Page 29 Syphon installation If you have not already done it, remove the four screws of the grille before the fan next to where the syphon must be installed and remove the grille Knock out the perforated opening for the condensate line. Put the connection piece from the bottom through the opening into the threaded part of the condensate pipe und screw it tight.
  • Page 30 Remove the four screws (marked in the drawing shown below) of the plate on which the inlet cone of the fan is mounted. Screws, 4 x M8 Bottom view of fan unit Push the cone support plate at the unit front upwards (A) and pull it from the rear latching (B). Latching /11.2015/G17D...
  • Page 31 Drop the plate slantwise on the frame of the fan unit (C). Push the plate upwards at the side which points towards the condensate pipe. Screw the connection piece into the condensate pipe and fix the syphon. Push the cone support plate into the rear latching. Retighten the screws to attach the cone support plate.
  • Page 32: Electrical Connection

    6.3 Electrical connection Ensure that the electric cables are de-energized. The electric cables are only to be connected by an authorised specialist. The unit must dipose of an effective earthing. Do not touch electronical components, without taking care of protective ESD measures. The power supply system on site and the pre-fuses must be designed for the total current of the unit (see e-data sheet).
  • Page 33 Size 2 Size 3 fan power cable connection and distribution for fan power lines Legend: 1 - fan control cable connection 2 - fan power cable connection 3 - reheat control cable connection 4 - reheat power cable connection /11.2015/G17D...
  • Page 34 Size 4 fan power cable connection and distribution for fan power lines Size 5 fan power cable connection and distribution for fan power lines Legend: 1 - fan control cable connection 2 - fan power cable connection 3 - reheat control cable connection 4 - reheat power cable connection /11.2015/G17D...
  • Page 35 Size 7 fan control cable connection fan power cable connection and distribution for fan power lines 4. Plug the fan power cable to the distribution point for the fans. For size 7, there are two power cables. 5. Plug the power cable for the electric heating, if existant, directly to the free socket on the electric heating. A power cable must be connected for each electric heating.
  • Page 36 Route the electric cable into the electrics box from below and connect the hree phases to the main switch, the PE conductor at the PE rail and the neutral conductor at the neutral terminal, in accordance with the wiring diagram (part of the unit documents) and secure these cables by the pull relief screw.
  • Page 37 Insertion of the power supply cable In the bottom of the heat exchanger unit and in the fan unit frame there 2 knock-out holes each, with a diameter of 59 mm (in size 1 and 2 there is only one knock-out hole). 9.
  • Page 38 Size 5 control line power supply cable 11. Screw the cable feedthrough plates in the fan unit after you have placed the rubber grommets around the cables. 12. Now screw the cable feedthrough plates in the heat exchanger unit. 13. Tie the excess cable lengths together and stow them away in the frame of the fan unit. 14.
  • Page 39 Size 7 control line power supply cable /11.2015/G17D...
  • Page 40: Commissioning

    7. Commissioning The unit must be installed and connected in accordance with the chapter on "installation" before initial commissioning. • Make sure that the master switch is off and the unit is de-energized. • Open the electrical compartment door of the unit using the key provided. •...
  • Page 41 E-box for A/C units with speed controlled compressor µPC-board for the control of inverter and electron. expansion valve in the first refrige- rant circuit Main switch Inverter The doors can only be opened with the key provided and rep- resent a protective device. During operation the doors may not be opened and the rear panels may not be removed.
  • Page 42 μPC electronic board This electronic board is connected to the C7000 via RS485 line to exchange data. The μPC controls the compressor speed acting on the inverter. It receives also signals from pressure transducers and NTC temperature probes to check whether compressor works within the admitted range and to control the electronic expansion valve according to the superheating temperature.
  • Page 43 ENTER key for access to the selected sub menu, to the modification mode or for confirmation of the adjusted value. After the software update with the Smartkey (description available in the e-Stulz area) some settings must be adapted. For this the connection from the C7000IOC to the μPC must be removed.
  • Page 44: Menu Structure

    To navigate among the different windows by the arrow keys, the cursor must be in the left top corner. Here the BMS settings must be selected. The serial Modbus address of the μPC is set on 001 as standard and has not to be changed. In the C7000IOC however, the command "icc 1 id 1"...
  • Page 45 By the PRG-key you come to view M01, the first window in the main menu branch. With the Enter key you procede to the next menu. The selection a. Configuration gives you again the possibility to set the compressor type, (as in Wz04) and it leads you to further three menus in which special settings can be made.
  • Page 46 View Co04 Set the limit value for minimum suction pressure on 3,0 bar. Set the delay for low pressure alarm (Min. Suction Compr Start Delay on 180s. View Co05 Here you adjust the admitted maximum pressure difference between hot gas and suction gas to allow the compressor start. A higher pressure difference would overcharge the inverter with reference to the current and leads to an alarm message.
  • Page 47 Inverter (EC compressor driver) According to a signal from the μPC controller, the inverter modulates the rotation speed of compressor, in order to adjust cooling capacity to the actual thermal load. Reference Description Terminal block for power lines Terminal block for control lines Fastening bracket Cooling fan PE connection...
  • Page 48 Inverter connections Micro switches to set the Shunt reactor to com- network address pensate reactive current Programmable alarm output: voltage free contact (up to 240 VAC) Mains filter Relay K41 for transmission of the HP alarm to the C7000 High pressure switch, circuit 1 3-phase voltage supply μPC board Terminal Assignation...
  • Page 49: Maintenance

    8. Maintenance 8.1 Safety instructions All maintenance work is to be carried out under strict compliance with the country-specific accident prevention regu- lations. In particular we refer to the accident prevention regulations for electrical installations, refrigerating machines and equipment. Non-compliance with the safety instructions can endanger people and the environment. Maintenance work is only to be carried out on the units by authorized and qualified specialist staff.
  • Page 50: Refrigerant Circuit

    8.3 Refrigerant circuit Refrigerant charge - Quantity and Purity Quantity - Check the sight glass and the LP switch (there is no LP switch in units with EC compressor). An unsufficient charge causes the formation of bubbles in the sight glass or in extreme cases the triggering of the LP-switch.
  • Page 51: Air Circuit

    Compressor In the compressor there is an ester oil charge, which does not have to be renewed under normal operation conditions and holds out for the unit's lifetime. However, it is possible that the ester oil, as it reacts hygroscopically, has taken up humidity of the air after repeated recharging of the refrigerant circuit due to repair works.
  • Page 52: Water Circuit

    Repairs on the refrigerant circuit Trained refrigeration technician (tightness, filter drier exchange) Repairs on the main components of the refrigerant circuit Stulz service technician (compressor, expansion valve, condenser, evaporator) Repairs on the water circuit (tightness) Trained service technician Repairs on the electrics Trained electrician /11.2015/G17D...
  • Page 53: Malfunction

    9. Malfunction Alarm message Cause for alarm Cause Elimination C7000: High pressure switch has 1. outside temperature too high Install bigger condenser. Compressor # triggered or 2. cooling water temperature too Check drycooler. error high 3. condenser fan defective. Check function. 4.
  • Page 54: Dismantling And Disposal

    10. Dismantling and disposal The A/C unit can only be dismantled by qualified specialists. Switch off the A/C unit at the controller and at the master switch. Switch off power conducting cables to the unit and secure them against being switched on again. Disconnect the A/C unit from the de-energized network. Dispose of the refrigerant in the unit in accordance with the disposal and safety regulations applicable on site The refrigerant may not be discharged into the atmosphere, but must be returned to the manufac- turer, if it is not reused.
  • Page 55: Contents Of The Ce Declaration Of Conformity

    11. Contents of the CE Declaration of Conformity The undersigned 2015 STULZ GmbH Klimatechnik Holsteiner Chaussee 283 22457 Hamburg hereby confirms that the units listed below, in the version marketed by us, fulfil the requirements of the harmonised EC directives and EC safety standards listed below.
  • Page 56 Contents of the CE Declaration of Conformity (A/C units with EC compressor) STULZ GmbH 2015 The undersigned Klimatechnik Holsteiner Chaussee 283 22457 Hamburg hereby confirms that the units listed below, in the version marketed by us, fulfil the requirements of the harmonised EC directives and EC safety standards listed below.
  • Page 57 12.1 Steam humidifier The steam humidifier is an optional extra for your A/C unit. It is installed complete and integrated within the function and method of operation of the A/C unit. Details concerning the connection assignment for the power supply can be found in the electrical diagrams in the appendix.
  • Page 58 Danger that may arise from the unit DANGER! Danger of electric hazard! The steam humidifier OEM2 is operated with mains voltage. One may get in touch with live parts when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: Before carrying out any work set the steam humidifier OEM2 out of operation as described in chapter 12.1.3.5 (switch off the unit, disconnect it from the mains and stop the water supply) and secure the unit against inadvertent power-up.
  • Page 59 12.1.1.2 Wiring diagram of the control unit ECCM/S input signal from the C7000 controller to C7000 alarm input Danger Mains voltage Level sensor steam cylinder Rotary switch unit type Fuse control board (2 A, time-lag) Drain/Info key F2/Q2 Automatic fuse control voltage Sx% Potentiometer power limitation F3/Q3 MCB humidifier %rH Potentiometer humidity value...
  • Page 60 12.1.1.3 Configuration of the control unit ECCM/S Setting the capacity limitation “Sx%” Use the potentiometer “Sx%” to set the capacity limitation in % of the maximum capacity (setting range: 25...100%, factory setting: 100%). Setting the control signal With the jumpers on jumper block “JP1” you can set the control signal. The control signal is adjusted on 0-10V, none of the jumpers "mA", "SP", "2P"...
  • Page 61 12.1.2 Supply connections The steam humidifier is installed and electrically connected in the A/C unit. The local regulations of the water supply company are to be complied with when making the hydraulic connection. We recommend the installation of an Aqua-stop valve in the water supply of the humidifier. In ad- dition to this, the room, in which the A/C unit with the humidifier is installed, should be equipped with a water detection system.
  • Page 62 12.1.3 Operation 12.1.3.1 Function of the display and operating elements on the control unit ECCM/S 1 Drain/Info key – press key shortly: opens and closes the drain valve (manual draining). Note: the drain valve is automatically closed after 10 minutes. –...
  • Page 63 12.1.3.2 Commissioning Proceed as follows when putting the unit into operation: 1. Examine the steam humidifier and installation for possible damage. 2. Open the shut-off valve (if existant) in the water supply line. 3. Switch on control fuse and humidifier power switch in electric box. Switch on main switch. 4.
  • Page 64 12.1.4 Fault elimination Important! Most operational malfunctions are not caused by faulty equipment but rather by improper installation or disregarding of planning guidelines. Therefore, a complete fault diagnosis always involves a thorough examination of the entire system. Often, the steam hose connection has not been properly executed, or the fault lies with the humidity control system.
  • Page 65 12.1.4.4 Malfunction lists “Warning” “Error” Cause Remedy yellow LED blinks red LED blinks Control board defective Please contact your unit supplier. Control board defective Water conductivity too low (after Wait. initial operation). Max. filling level Water conductivity too low for type Select correct steam cylinder type.
  • Page 66 12.1.5 Maintenance You find a detailed description of the maintenance procedures in chapter 5 of the humidifier service manual. This manual is available on the website www.stulz.com in the e-Stulz area under „Downloads/Precision A/C“ as a pdf document. Here you can only see a diagram, which shows the average life cycle of a steam cylinder in dependance of the runtime and the total hardness.
  • Page 67 12.2 Reheat The reheat is an optional extra for your A/C unit. It is installed complete and integrated in the function and method of operation of the A/C unit. It is used to heat up the air. The following versions of the heater are available: - Electrical reheat - Hot water reheat (HW) - Hotgas reheat (HG)
  • Page 68 Installation The reheats are installed and connected in the A/C unit. The HW reheat is to be connected on site to the external hot water circuit. The pipelines are to be routed out of the A/C unit. The thread sizes for the connection piping of the HW reheat are listed in the following table.
  • Page 69 12.3 Air side connection For the air side connection on top of the unit exist different options, which are delivered in a completely assembled condition. On the installation site these set-ups must be set upon the unit and must be connected to it. 12.3.1 Duct The duct will be set on top of the unit and be screwed with the unit.
  • Page 70 12.3.2 Bag filter top The bag filter is available for all downflow units. The bag filter serves for the pre- filtration of the air which is sucked in and can be obtained in the qualities F6, F7 and F9 (according to EN779). The bag filter top will be set on top of the unit and be screwed with the unit.
  • Page 71 12.3.4 Adapter plate with damper or flexible connection - Connection on the unit The adapter plate serves to attach a damper or a flexible connection on top of the unit or a duct. First install the actu- ator onto the louver shaft on the right side looking at the unit front. Then fix the louver with the actuator on the adapter plate.
  • Page 73 12.4 Raised floor stand The floor stand is used to adjust the height of the A/C unit to the existing raised floor and consists of an encircling rectangular profile of welded steel. Before the positioning of the stand the adjustable threaded supports must be screwed in the raised floor stand.
  • Page 74 Height 150 - 200 mm Size 1 drawing not yet available Size 2 - 4 Baugröße Size 662,5 837,5 1062,5 1425 1775 2225 1362 1712 2162 1272 1622 2072 /05.2015/raisedfloor...
  • Page 75 Size 5 Size 7 drawing not yet available /05.2015/raisedfloor...
  • Page 76 Height 201 - 300 mm Size 1 Size 2 - 4 Baugröße Size 662,5 837,5 1062,5 1425 1775 2225 1362 1712 2162 1272 1622 2072 /05.2015/raisedfloor...
  • Page 77 Size 5 Size 7 Baugröße Size 767,5 3135 3072 2982 /05.2015/raisedfloor...
  • Page 78 Height 301 - 400 mm Size 1 Size 2 - 4 Baugröße Size 662,5 837,5 1062,5 1425 1775 2225 1362 1712 2162 1272 1622 2072 /05.2015/raisedfloor...
  • Page 79 Size 5 Size 7 Baugröße Size 767,5 3135 3072 2982 /05.2015/raisedfloor...
  • Page 80 Height 401 - 600 mm Size 1 Size 2 - 4 Side view same as for size 1 Baugröße Size 662,5 837,5 1063,5 1425 1775 2227 1362 1712 2162 1272 1622 2072 /05.2015/raisedfloor...
  • Page 81 Size 5 Side view same as for size 1 Size 7 Baugröße Size 767,5 3135 3072 2982 /05.2015/raisedfloor...
  • Page 82 Height 601 - 800 mm Size 1 Size 2 - 4 Side view same as for size 1 Baugröße Size 662,5 837,5 1063,5 1425 1775 2227 1362 1712 2162 1272 1622 2072 /05.2015/raisedfloor...
  • Page 83 Size 5 Size 7 Baugröße Size 767,5 3135 3072 2982 /05.2015/raisedfloor...
  • Page 84 Height 801 - 1000 mm Size 1 Size 2 - 4 Side view same as for size 1 Baugröße Size 1059 1418 1768 2218 1362 1712 2162 1272 1622 2072 /05.2015/raisedfloor...
  • Page 85 Size 5 Size 7 Baugröße Size 3128 3072 2982 /05.2015/raisedfloor...
  • Page 87 12.5 Electrical Options 12.5.1 Three Phase Control The phase monitoring relay monitors a phase failure and a phase reversal. Excess voltage, undervoltage and the phase imbalance are monitored in relation to the set values. In case of a phase failure the phase monitoring relay is de-energized without delay and triggers an alarm. If the moni- toring relay detects a wrong phase sequence during the A/C unit start, it is not energized and prevents the unit start.
  • Page 88 Adjusting the softstart controller The softstart controller can be set as a current limitation or as softstart device. The factory setting is current limitation. In this function the softstart controller allows the current to exceed the nominal operating current for an adjustable time after the compressor start.
  • Page 89 in case of function as current limitation: in case of function as soft start: Dip Switch 4, 5 (I Dip Switch 4, 5 (U 150% 250% 350% 450% The initial voltage can be set as percentage The maximum current can be set as per- to the nominal voltage.
  • Page 90 12.5.4 Manual override board The manual override board is located in the E box and is used for the manual control of components in the event of a controller failure. With the help of this board, 4 digital outputs and 3 analog outputs can be operated manually. If the A/C unit is equipped with a damper, a timer in the E-box ensures the delayed start of the fans, after the damper is opened.
  • Page 91 Wiring diagram of the circuit board /10.2015/electric...
  • Page 92 Fax: +61 (2) 96 74 67 22 sales@stulz.com.au STULZ AUSTRIA GmbH Lamezanstraße 9 1230 Wien Tel.: +43 (1) 615 99 81-0 Fax: +43 (1) 616 02 30 info@stulz.at STULZ BeLGIUm BVBA Tervurenlaan 34 1040 Brussels Tel.: +32 (470) 29 20 20 info@stulz.be STULZ AIR TeCHnoLoGY AnD SeRVICeS SHAnGHAI Co., LTD. Room 5505, 1486 West Nanjing Road, JingAn Shanghai 200040 P.R. China Tel.: +86 (21) 3360 7133 Fax: +86 (21) 3360 7138 info@stulz.cn STULZ eSPAÑA S.A. Avenida de los Castillos 1034 28918 Leganés (Madrid) Tel.: +34 (91) 517 83 20 Fax: +34 (91) 517 83 21 info@stulz.es STULZ FRAnCe S.

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