Clarke X-Pro CAT200 Operating & Maintenance Instructions
Clarke X-Pro CAT200 Operating & Maintenance Instructions

Clarke X-Pro CAT200 Operating & Maintenance Instructions

Air hammer

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AIR HAMMER
MODEL NO: CAT200
PART NO: 3120517
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC1019 - ISS 1

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Summary of Contents for Clarke X-Pro CAT200

  • Page 1 AIR HAMMER MODEL NO: CAT200 PART NO: 3120517 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1019 - ISS 1...
  • Page 2: Specifications

    Shank width = 10.2 mm Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. THE WORK ENVIRONMENT 1. ALWAYS keep the work area clean and tidy. 2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way.
  • Page 4 • The tool will be left unattended. • Moving to another work area. 14. Avoid damaging the tool by applying excessive force of any kind. 15. ALWAYS maintain the tool with care. Keep it clean for the best and safest performance.
  • Page 5: Compressed Air Requirements

    A typical air line layout is shown below. If an automatic in-line filter/regulator is used, it will keep the tool in good condition, but should be regularly checked & topped up with oil. CLARKE air-line oil should be used, and the lubricator adjusted to approx 2 drops per minute.
  • Page 6 Use only clean, dry, regulated compressed air as a power source. Air compressors used with the air tool must comply with the appropriate European Community Safety Directives. A build-up of moisture or oil in the air compressor will accelerate wear and corrosion in the tool.
  • Page 7 OVERVIEW Retaining spring Trigger Air Inlet Inlet adaptor Chisel Set including: A - Piercing cutter B - Spot weld chisel C - Rivet cutter D - Bush splitter E - Panel cutter Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 8: Before Use

    COMPRESSORS AND A COMPRESSED AIR SUPPLY. CONNECTING THE AIRLINE 1. Remove the travel plug. 2. Pour 2-3 drops of CLARKE airline oil into the oil filling port. This should be done regardless of whether or not a lubricated air supply is used.
  • Page 9: Operation

    OPERATION FITTING THE CHISEL 1. Select which chisel is best suited to the task. A selection of chisels is supplied as shown. 2. First remove the retaining spring from the nose by unscrewing it. • Use the inboard lug to gain purchase.
  • Page 10 NOTE: The retaining spring has a life expectancy, depending upon the intensity of usage. It is recommended that you procure a spare spring for use in the event of failure occurring during the course of a particular job. DISCONNECTING THE AIR SUPPLY 1.
  • Page 11: Maintenance

    3. If the tool still runs erratically or becomes inefficient, and the air supply is of good quality, it may be necessary to dismantle the air motor and replace worn or damaged parts. You may prefer to take the tool to your CLARKE dealer if internal maintenance is required.
  • Page 12: Troubleshooting

    If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to lubricate the internal parts.
  • Page 13: Parts List And Diagram

    PARTS LIST & DIAGRAM Description No Description Main housing O-ring Valve seat Valve stem Valve plate Trigger End cap Set pin Piston Air inlet Cylinder Piercing chisel Retainer spring Rivet cutting chisel O-ring Panel cutting chisel Valve sleeve Spot weld chisel Spring Bush splitting chisel Parts &...
  • Page 14 (5 to 50 metres) etc. Contact your CLARKE dealer or the CLARKE International Service Department for further information. CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
  • Page 15: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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