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Instructions manual
Instructions manual
IPL350TD-1EN2.pdf
IPL350TD-1EN2.pdf
Operating & Maintenance
Operating & Maintenance
Diesel engine
Diesel engine
Cummins B3.3
Cummins B3.3
Serial number
Serial number
10000900x0A006571 -
10000900x0A006571 -
Translation of original instructions.
Translation of original instructions.
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Planer
Planer
PL350 TD
PL350 TD
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Summary of Contents for Dynapac PL350 TD
- Page 1 Instructions manual Instructions manual IPL350TD-1EN2.pdf IPL350TD-1EN2.pdf Operating & Maintenance Operating & Maintenance Planer Planer PL350 TD PL350 TD Diesel engine Diesel engine Cummins B3.3 Cummins B3.3 Serial number Serial number 10000900x0A006571 - 10000900x0A006571 - Translation of original instructions. Translation of original instructions.
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Page 3: Table Of Contents
Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................2 General ....................... 2 Safety - General instructions....................3 Safety - when operating ......................5 Risk zones on the machine ................. 5 Slopes ......................6 Safety (Optional) ........................ - Page 4 Identification ......................19 Explanation of 17PIN serial number............19 Product identification number on the frame ..........19 Machine plate.................... 20 Decals........................21 Positioning of labels, right-hand side ............21 Positioning of labels, left-hand side............21 Safety decals..................... 23 Info decals....................24 Instruments/Controls ....................
- Page 5 Tool holder - Checking/Replacing ............. 38 Operation ..........................39 Before starting ......................39 Safety switch - Operation ................39 Steering wheel - Adjustment ..............39 View ......................40 Driver seat - Adjustment (option) .............. 40 Unlock the vandalism protection ............... 40 Master switch - Switching on..............
- Page 6 Milling at curb edge with folded out chassis leg........51 Milling at curb edge with folded in chassis leg.......... 51 Milling preparations ................... 52 Milling ......................53 Stop milling....................53 Braking ........................54 Normal braking..................54 Parking brake .................... 54 Reserve brake...................
- Page 7 Maintenance - Lubricants and symbols ................. 65 Maintenance - Maintenance schedule ................... 67 Service and maintenance points ............... 67 General ..................... 67 Every 10 hours of operation (Daily)............68 Every 50 hours of operation (Weekly)............69 After the FIRST 250 hours of operation............ 69 Every 250 hours of operation (Monthly) ............
- Page 8 Crown wheel - Front wheel ............... 81 Side plates - Check ................... 81 Side plates - Replacement ................ 82 Maintenance - 250h ....................... 83 Battery Checking the electrolyte level ..............83 Slide rails - Check ..................84 Milling depth, limit position ................ 85 Diesel engine - Oil change - Filter replacement ........
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Page 9: Introduction
Introduction Introduction The machine Dynapac's PL 350 TD planer is a compact, easy to operate three-wheeled planer with optional all-wheel drive. The machine has hydrostatic drives, variably adjustable in 2 speed ranges and hydraulic steering (Orbitrol) The machine has a maximum milling depth of 100 mm. -
Page 10: Warning Symbols
Introduction Warning symbols WARNING ! Marks a danger or a hazardous WARNING ! Marks a danger or a hazardous procedure that can result in life threatening or procedure that can result in life threatening or serious injury if the warning is ignored. serious injury if the warning is ignored. -
Page 11: Safety - General Instructions
Safety - General instructions Safety - General instructions (Also read the safety manual) Read the entire manual before starting the machine and before carrying out Read the entire manual before starting the machine and before carrying out any maintenance. Do not remove the manual from the machine. Replace the any maintenance. - Page 12 Changes may only be made following the written approval of safety at risk. Changes may only be made following the written approval of Dynapac. Dynapac. 17. Avoid using the planer before the hydraulic fluid has reached its normal 17.
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Page 13: Safety - When Operating
Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines. -
Page 14: Slopes
Safety - when operating Slopes The values specify the maximum permitted angle of inclination when driving. Bear in mind that loose ground, steering angle, the deflection of the conveyor belt, chassis legs folded in and the operating speed can change the center of gravity can cause the machine to tip over on slopes with lower gradients. -
Page 15: Safety (Optional)
Safety (Optional) Safety (Optional) Conveyor (option) The machine should not be transported with The machine should not be transported with material on the conveyor belt. material on the conveyor belt. The operator must make sure that nobody is in The operator must make sure that nobody is in the working area while the machine is in use. - Page 16 Safety (Optional) IPL350TD-1EN2.pdf 2012-06-18...
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Page 17: Special Instructions
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F). -
Page 18: High Pressure Cleaning
Special instructions High pressure cleaning Do not spray directly onto electrical components. Do not use high pressure cleaning for Do not use high pressure cleaning for dashboard/display. dashboard/display. The Electrical Drive Control and the computer The Electrical Drive Control and the computer box may not be washed with high pressure box may not be washed with high pressure cleaning and not at all with water. -
Page 19: Jump Starting (24V)
Special instructions Jump starting (24V) Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery. - Page 20 Special instructions IPL350TD-1EN2.pdf 2012-06-18...
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Page 21: Technical Specifications
Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, nominal speed of EU directive 2000/14/EC on machines equipped for the EU market, nominal speed of diesel engine and milling and transport devices in operation and with vibration switched diesel engine and milling and transport devices in operation and with vibration switched... -
Page 22: Dimensions, Side View
Technical specifications Dimensions, side view Dimensions Dimensions degrees degrees inch inch 3880 3880 2855 2855 2480 2480 1555 1555 14,8 14,8 24,6 24,6 1025 1025 40,4 40,4 29,6 29,6 2000 2000 IPL350TD-1EN2.pdf 2012-06-18... -
Page 23: Dimensions, Top View
Technical specifications Dimensions, top view Dimensions Dimensions degrees degrees inch inch 11,4 11,4 1010 1010 1030 1030 40,5 40,5 1310 1310 51,6 51,6 2012-06-18 IPL350TD-1EN2.pdf... -
Page 24: Weights And Volumes
0,8 qts 0,8 qts Coolant, engine Coolant, engine 4,5 l 4,5 l 4,8 qts 4,8 qts Working capacity Performance PL350 TD Performance PL350 TD Transport speed Transport speed 0-5,8 km/h 0-5,8 km/h 0-3,5 mph 0-3,5 mph Working speed Working speed... -
Page 25: General
Technical specifications General Engine PL350 TD Engine PL350 TD Manufacturer/type Manufacturer/type Cummins B3.3 Cummins B3.3 Max. power (SAEJ1995) Max. power (SAEJ1995) 45 kw 60 hp/2,200 rpm 45 kw 60 hp/2,200 rpm Engine speed Engine speed 2,200 rpm 2,200 rpm Cylinder volume... -
Page 26: Tightening Torque
Technical specifications Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled... -
Page 27: Machine Description
Machine description Machine description Identification Explanation of 17PIN serial number A= Manufacturer 00123 00123 V 0 A 123456 V 0 A 123456 B= Family/Model C D E F C D E F C= Check letter D= No coding E= Production unit F= Serial number Product identification number on the frame The machine PIN (product identification number) (1) is... -
Page 28: Machine Plate
Machine description Machine plate The machine plate (1) is fixed to the right-hand side of the frame, by the chassis leg. The plate gives the name and address of the manufacturer, type of machine, PIN (serial number), operating weight, engine power, axle weight front/rear, and year of manufacture. -
Page 29: Decals
Machine description Decals Positioning of labels, right-hand side 11 13 Fig. Location, decals and signs Fixing point Fixing point 4700382751 4700382751 Hydraulic fluid level Hydraulic fluid level 4700272373 4700272373 Warning, crushing risk Warning, crushing risk 4700904785 4700904785 Warning, Starting gas Warning, Starting gas 4700791642 4700791642... - Page 30 Machine description Fig. Location, decals and signs Fixing point Fixing point 4700382751 4700382751 Diesel fuel Diesel fuel 4700991658 4700991658 Lifting point Lifting point 4700357587 4700357587 Lifting plate Lifting plate 4700904870 4700904870 Warning, Brake Warning, Brake 4700904895 4700904895 Master switch Master switch 4700904835 4700904835 disengagement...
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Page 31: Safety Decals
Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903423 Warning - Rotating engine components. Keep your hands at a safe distance from the danger zone. -
Page 32: Info Decals
Machine description D956052007 Warning - Rotating millingdrum Maintain a safe distance from the risk zone. Info decals Handbook compartment Handbook compartment Noise power level Noise power level Master switch Master switch Diesel fuel Diesel fuel Water Water Hydraulic fluid level Hydraulic fluid level Fixing point Fixing point... -
Page 33: Instruments/Controls
Machine description Instruments/Controls Control panel and controls Fig. Control panel Rotating beacon Rotating beacon Chassis leg, left Raise/Lower Chassis leg, left Raise/Lower Hourmeter Hourmeter Light button Light button Position setting, water pump Position setting, water pump Warning lamp, hydraulic Warning lamp, hydraulic filter (suction filter) filter (suction filter) Gear position switch... -
Page 34: Functional Description Of Control Panel
Machine description Functional description of control panel Designation Designation Symbol Symbol Function Function Rotating beacon Rotating beacon Activate the rotating warning lights by pressing down Activate the rotating warning lights by pressing down the switch in position 1. the switch in position 1. Lights, switch Lights, switch Position 0 Lights off... - Page 35 Machine description Designation Designation Symbol Symbol Function Function Position control, Sprinkler pump Position control, Sprinkler pump Position 0: Sprinkler pump switched off Position 0: Sprinkler pump switched off Position AUTO: The sprinkler system is started Position AUTO: The sprinkler system is started automatically when the forward/reverse lever is automatically when the forward/reverse lever is activated.
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Page 36: Electrical System
Machine description Electrical system The electrical control system is protected by 11 fuses and 5 relays. The exact number depends on how much extra equipment the machine has. The fuse box and relays are placed behind the left-hand engine cover. The machine is equipped with a 24 V electrical system and an AC alternator. -
Page 37: Fuses, Machine
Machine description Fuses, machine The figure shows the different positions of the fuses. The table below gives the amperage and function of the fuses. All fuses are flat pin fuses. etc..Fuse boxes: Fig. Fuses on machine Start inhibitor Start inhibitor Control LED`s Control LED`s Preheating, engine... -
Page 38: Functional Description
Machine description Functional description Front plate The manual front plate (1) prevents the spreading of milled material. During cleaning or maintenance of the milling drum or milling drum housing, the front plate can be raised using the handle located in front of the steering wheel (2). -
Page 39: Driver´s Seat (Option)
Machine description Driver´s seat (option) The driver's seat can be removed and the standing plate used. - Undo the locking clamps on both brackets and move the entire driver's seat to one side. Remove the driver's seat. Install the seat in the reverse order. Fig. -
Page 40: Rear Door
Machine description Rear door The milling drum and the extra weights are accessed from the rear door (1), which is opened by opening the locking pin (2) and pulling the catch (3) to the side. Close the door properly before commencing milling work. -
Page 41: Safety Switch
Machine description Safety switch There are 2 safety switches, one located under the standing plate (1) and one behind the rear door (2). The safety switch for the standing plate interrupts operation and the machine will stop after a short distance if the pressure from the driver is removed from the plate. -
Page 42: Working Lights
Machine description Working lights There are 24 volt sockets placed around the vehicle frame for working lights. NB! The sockets are 24 volt sockets! Place the working lights in position and secure with a wing nut (1) Fig. Working lights 1. Wing nut The rotating beacon, located on the left-hand side of the control panel, can be adjusted vertically by undoing the screw (2), setting the correct height and... -
Page 43: Vandalism Protection
Machine description Vandalism protection There is vandalism protection on the drive panel. Close and lock after finishing work. Fig. Vandalism protection Stop valve, milling drum freewheel The stop valve (1) is used during maintenance work or when replacing milling teeth. To disengage/lock the milling drum freewheel: Vertical position: Freewheel locked - Milling position Horizontal position: Freewheel free - Possible to turn... -
Page 44: Typical Wear Marks On Tool Holder
Machine description Typical wear marks on tool holder New, unused tool holder New, unused tool holder Heavy wear on the tool contact surfaces or wear ring - replace immediately Heavy wear on the tool contact surfaces or wear ring - replace immediately Heavy wear on the tool contact surfaces or wear ring - replace immediately Heavy wear on the tool contact surfaces or wear ring - replace immediately Heavy wear on sides, replace immediately... -
Page 45: Bits - Checking - Fitting/Removing
Machine description Bits - Checking - Fitting/Removing The condition of the bits should be checked several times a day. Replace immediately if there are visible signs of wear, unsusual vibrations during milling or other damage. Removing of damaged or worn bitl: Place the hammer punch in the hole on the back of the tool holder and knock out the bit with a hammer. -
Page 46: Tool Holder - Checking/Replacing
Machine description Tool holder - Checking/Replacing The tool holders are only replaced when they are defective. - Remove the defective holder. Carefully clean the contact surface. - Place the new holder, with inserted bits, on the drum and weld on. Make sure the tip of the bit is on the same position as Fig. -
Page 47: Operation
Operation Operation Before starting Checks before starting Before starting the diesel engine: • Remember to carry out daily maintenance. See the maintenance instructions. • Walk round the machine and check that there is no visible damage or leakage. • Check the safety and protection devices. Safety switch - Operation The planer is equipped with safety switches. -
Page 48: View
Operation View Before starting, make sure that the view forwards and backwards is unobstructed. Adjust the working mirror for good visibility behind you. Fig. Working mirror Driver seat - Adjustment (option) Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. -
Page 49: Master Switch - Switching On
Operation Instrument and lamp checks Turn the switch (1) to position 1 and check that the warning lamps for the engine (2) go on. Check that the rotating beacon (3) and other lights (4) are working. Fig. Main control panel Master switch - Switching on Remember to carry out daily maintenance. -
Page 50: Starting
Operation Starting Starting the engine Make sure that the emergency stop is not activated. Put the forward/reverse lever (1) in neutral, making sure that the scraper is in the floating position (2) and that other controls are in position 0. The diesel engine cannot be started if the lever is in another position. -
Page 51: Operation
Operation Operation Positioning Machine height Fig. Positioning Driving the machine Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be standing on the platform or sitting in the driver's standing on the platform or sitting in the driver's seat at all times when the machine is in operation. -
Page 52: Driving On Difficult Surfaces
Operation - Put the gear position switch (2) in transport mode to move the machine at transport speed. = Transport gear = Transport gear = Working gear = Working gear The transport gear must only be used when The transport gear must only be used when driving the machine on a smooth surface. -
Page 53: Swivel Chassis Leg
Operation Swivel chassis leg. The right-hand chassis leg can be folded in to the side of the machine when necessary. The chassis leg's wheel must be held in the The chassis leg's wheel must be held in the correct position manually when being moved. correct position manually when being moved. -
Page 54: Milling/Levelling
Operation Milling/Levelling Milling depth indicator, adjustment There is an adjustable milling depth indicator on each chassis leg. The right-hand chassis leg's indicator has a scale for the position of both sides: - Chassis leg extended. - Chassis leg withdrawn. Let the machine be at level ground: Lower the spinning milling drum until both sides lightly scratches the surface. -
Page 55: Milling Depth Indicator Position Stop
Operation Milling depth indicator Position stop Adjustable position stops for milling depth can be found on each chassis leg. When the desired milling depth has been set, this level can be locked using a position stop. Turn the shaft to the desired position using the crank (1). -
Page 56: Ballast Rear - Adjusting Machine Weight
Operation Ballast rear - Adjusting machine weight The machine weight should always be as high as possibly. At some applications, e.g. milling inside buildings with a celler underneath, it is possible to remove or add weights in order to reduce the machine weight. The weights, which are located inside the rear door on the machine, are stacked on top of each other and held in place by a rail (2) and screw (3). -
Page 57: Milling Instructions
Operation Milling instructions Milling position Machine lowered - Milling drum lowered Fig. Milling position Resetting milling depth The milling drum is run at low rotational speed. Lower the drum until the bits scrape against the ground, along the full width of the drum. Reset the scale for the milling depth. -
Page 58: Surface Milling
Operation Surface milling With extended right chassis leg: The right chassis leg goes in the already milled and cleaned first track. Depth setting: - right = 0 - Left = required milling depth With right rear foldable leg folded in: The right rear foldable leg drives in front of the milling drum where the ground has still not been milled. -
Page 59: Milling At Curb Edge With Folded Out Chassis Leg
Operation Milling at curb edge with folded out chassis leg. Advantages: - High milling precision - Precise milling surface - Direct milling to curb edge is possible. Disadvantages: - In some circumstances it is not possible to achieve the required milling depth. Fig. -
Page 60: Milling Preparations
Operation Milling preparations Check all the hydraulic functions on the machine Check all the hydraulic functions on the machine before milling! before milling! Do not start milling if a warning lamp on the Do not start milling if a warning lamp on the control panel comes on! Check what the lamp control panel comes on! Check what the lamp means and rectify the fault. -
Page 61: Milling
Operation Milling When all preparations have been completed the milling can start while the machine is stationary: - Lower the machine until the milling drum scrapes lightly against the ground with the two switches "chassis leg, right and left" (1, 2). - Set the milling depth indicators to zero on both sides. -
Page 62: Braking
Operation Braking Normal braking The control lever (1) is normally used to brake. The hydrostatic transmission brakes the machine when the lever is moved to neutral. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal... -
Page 63: Emergency Braking
Operation Emergency braking For emergency braking, press the emergency stop For emergency braking, press the emergency stop (1), hold the steering wheel firmly and be prepared (1), hold the steering wheel firmly and be prepared for a sudden stop. The engine stops. for a sudden stop. -
Page 64: Cleaning The Machine
Operation Cleaning the machine The machine should be cleaned with water at the end of the day. Remove all residual milling material. Lubricate bearings and support leg after cleaning. Check that side shields, front shield and scraper are properly secured and slide in their tracks without jamming. -
Page 65: Long-Term Parking
Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). Before using the planer again attend to the the items marked with an * below. - Page 66 Long-term parking IPL350TD-1EN2.pdf 2012-06-18...
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Page 67: Miscellaneous
Miscellaneous Miscellaneous Lifting Lifting the planer Permissible lifting There are 4 lifting points on the machine by which to weight: see lifting plate on the planer lift the machine. Lifting takes place with a lifting yoke so that the chains/lines are kept vertical. 90°... -
Page 68: Towing/Recovery
Miscellaneous Towing/Recovery The planer can be moved up to 300 meters as per the following alternatives. Releasing the brakes Chock the wheels to prevent the planer from Chock the wheels to prevent the planer from moving; the machine can start to roll when the moving;... -
Page 69: Towing The Planer
Miscellaneous Towing the planer There is no braking capacity on the planer now. There is no braking capacity on the planer now. The planer must be towed slowly, max. 3 The planer must be towed slowly, max. 3 km/h, and only for a short distance; max. km/h, and only for a short distance;... - Page 70 Miscellaneous supports are used the drum should rest lightly against them. - Protruding control equipment must be retracted or removed. - Lash the machine in accordance with figures 2 and 3. - Switch off the engine and apply the parking brake. Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable.
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Page 71: Preventive Maintenance
Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions. - Page 72 Preventive maintenance IPL350TD-1EN2.pdf 2012-06-18...
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Page 73: Maintenance - Lubricants And Symbols
See engine manual. TRANSMISSION OIL TRANSMISSION OIL Air temperature -15°C - +40°C Air temperature -15°C - +40°C Optimol Optigear or Optimol Optigear or Dynapac Gear oil 300, Dynapac Gear oil 300, Gearbox oil 220 Gearbox oil 220 (5°F-104°F) (5°F-104°F) equivalent. - Page 74 Maintenance - Lubricants and symbols Manufacturer Manufacturer ISO viscosity grade VG 46 ISO viscosity grade VG 46 Shell Shell Tellus Oil T68 Tellus Oil T68 Fluid volumes Fluid volumes PL350TD PL350TD Fuel tank Fuel tank 125 l 125 l 33 gal 33 gal Engine oil Engine oil...
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Page 75: Maintenance - Maintenance Schedule
Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 2, 6, 10, 4, 15 1, 3, 9, Fig. Service and maintenance points Engine oil Engine oil Coolant Coolant 17. Conveyor 17. Conveyor Oil filter Oil filter 10. Air cleaner 10. -
Page 76: Every 10 Hours Of Operation (Daily)
Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply. -
Page 77: Every 50 Hours Of Operation (Weekly)
Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Check/clean air filter and dust container Check/clean air filter and dust container Replace as required Replace as required... -
Page 78: Every 500 Hours Of Operation (Every Three Months)
Maintenance - Maintenance schedule Every 500 hours of operation (Every three months) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Change the engine fuel filter Change the engine fuel filter Refer to the engine manual Refer to the engine manual... -
Page 79: Maintenance, 10H
Maintenance, 10h Maintenance, 10h Make sure that ventilation (extraction) is Make sure that ventilation (extraction) is adequate if the engine is run in poorly ventilated adequate if the engine is run in poorly ventilated areas. Risk of carbon monoxide poisoning. areas. -
Page 80: Hydraulic Reservoir - Check Fluid Level
Maintenance, 10h Hydraulic reservoir - Check fluid level Place the planer on a flat surface and check the oil level (1). The sight glass is located on the right-hand side of the machine. Top up with the type of hydraulic fluid (2) specified in the lubricant specification, if the level is too low. -
Page 81: Check The High-Pressure Hydraulic Filter
Maintenance, 10h Check the high-pressure hydraulic filter The filter unit must be replaced when the indicator shows red, or after an interval of 2000 h. Engine must be running during check. After repairs to the hydraulic systemet all filters After repairs to the hydraulic systemet all filters must be checked after 10 working hours, and must be checked after 10 working hours, and replaced when necessary. -
Page 82: Water Tank - Filling
Maintenance, 10h Water tank - filling Check the level in the water tank on the level indicator (1) on the right-hand side of the tank. Unscrew the filler cap (2) and fill with clean water. Only additive: A small amount of ecofriendly Only additive: A small amount of ecofriendly antifreeze. -
Page 83: Water Filter - Checking/Replacing
Maintenance, 10h Water filter - Checking/Replacing The filter unit (1) must be replaced when it indicates a strong brown color. - Check that the water pump is not in operation. - Release the sight glass by hand and remove the old filter unit. -
Page 84: Check Level, Radiator
Maintenance, 10h Check level, radiator Check the radiator level daily. Coolant should be changed once/year. Release the pressure before opening the radiator Release the pressure before opening the radiator cap! cap! Fig. Cooler Brake function/Emergency stop - Check Checking the emergency stop Drive the planer slowly forward. -
Page 85: Check Safety Switches
Maintenance, 10h Check safety switches The function of the safety switches under the standing plate (1) and behind the rear door (2) must be checked every day. The safety switch for the standing plate will interrupt travel motion and the machine will stop after a short distance when the pressure from the driver disappears from the plate. -
Page 86: Diesel Engine - Checking The Drive Belt
Maintenance, 10h Diesel engine - Checking the drive belt Visually check the drive belt every day for damage. For maintenance of the drive belt, see engine manual. Fig. Drive belt IPL350TD-1EN2.pdf 2012-06-18... -
Page 87: Maintenance - 50H
Maintenance - 50h Maintenance - 50h Make sure that ventilation (extraction) is Make sure that ventilation (extraction) is adequate if the engine is run in poorly ventilated adequate if the engine is run in poorly ventilated areas. Risk of carbon monoxide poisoning. areas. -
Page 88: Check Rubber Seal - Milling Housing
Maintenance - 50h Check rubber seal - Milling housing The 2 rubber seals (1) are located at the front and rear of the milling housing. Check the seals and replace if damaged: - Undo the retaining screws (2) and remove damaged seal. -
Page 89: Crown Wheel - Front Wheel
Maintenance - 50h Crown wheel - Front wheel The crown wheel must be lubricated every 50 h. 1 lubricating nipple located on the right front wheel, on the right-hand side of the crown wheel. 5 pump strokes with manual grease gun. Use grease as per the lubricant specification. -
Page 90: Side Plates - Replacement
Maintenance - 50h Side plates - Replacement To replace side plates: Undo the 2 retaining screws (1) and remove the side plate (2). Align a new side plate and tighten the retaining screws. To access the left-hand side plate, open the rear door on the machine. -
Page 91: Maintenance - 250H
Maintenance - 250h Maintenance - 250h Make sure that ventilation (extraction) is Make sure that ventilation (extraction) is adequate if the engine is run in poorly ventilated adequate if the engine is run in poorly ventilated areas. Risk of carbon monoxide poisoning. areas. -
Page 92: Slide Rails - Check
Maintenance - 250h Slide rails - Check The slide rails (4 by the right-hand chassis leg and 2 by the left-hand chassis leg) must be checked every 250 hours of operation. When the slide rail is worn down to the screw head, it must be replaced. -
Page 93: Milling Depth, Limit Position
Maintenance - 250h Milling depth, limit position Apply grease on the spindle for the milling depth indicators on both sides. 1 pump stroke with manual grease gun. Every 250 hours or more frequently if necessary. Use grease as per the lubricant specification. Use grease as per the lubricant specification. -
Page 94: Check - Replace Air Cleaner's Filter Element
Maintenance - 250h Replace engine oil filter (2) The oil filter is located on the engine block behind the right cover for the engine compartment. Release the filter and clean the contact surface. Lubricate the seal on the new filter. Fill the filter with oil and fit in place. -
Page 95: Air Cleaner - Cleaning
Maintenance - 250h Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order. When refitting the cover, make sure that the dust valve is positioned downwards. - Page 96 Maintenance - 250h IPL350TD-1EN2.pdf 2012-06-18...
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Page 97: Maintenance - 500H
Maintenance - 500h Maintenance - 500h Make sure that ventilation (extraction) is Make sure that ventilation (extraction) is adequate if the engine is run in poorly ventilated adequate if the engine is run in poorly ventilated areas. Risk of carbon monoxide poisoning. areas. -
Page 98: Fuel Filter - Bleeding The Filter
Maintenance - 500h Fuel filter - Bleeding the filter Open the bleeder screw (1). (bleeding takes place during pumping/filling the filter) Use the mechanical hand pump, located on the fuel filter; pump with the push button (2) until resistance is noticed during pumping, at which point the filter is filled with fuel. -
Page 99: Hydraulic Reservoir Cap - Check
Maintenance - 500h Hydraulic reservoir cap - Check Unscrew the filler cap and check that it is not clogged. The air must have a free passage through the cap in both directions. If clogged in either direction, clean with a little diesel oil and blow with compressed air until free passage is assured, or replace the cap with a new one. -
Page 100: Water Tank - Emptying / Cleaning
Maintenance - 500h Water tank - Emptying / Cleaning Empty the tank before cleaning, open the tap (1) and allow all the water to run out. - Clean the tank with water and a suitable detergent. Close the tap afterwards. - Fill up with new water, see chapter "Water tank-Filling". -
Page 101: Maintenance - 2000H
Maintenance - 2000h Maintenance - 2000h Make sure that ventilation (extraction) is Make sure that ventilation (extraction) is adequate if the engine is run in poorly ventilated adequate if the engine is run in poorly ventilated areas. Risk of carbon monoxide poisoning. areas. -
Page 102: Hydraulic Reservoir Fluid Change
Maintenance - 2000h Hydraulic reservoir Fluid change Take care when draining the hydraulic fluid. Wear Take care when draining the hydraulic fluid. Wear protective gloves and goggles. protective gloves and goggles. The drain plug (1) is located under the machine on the right-hand side, by the chassis leg. -
Page 103: Return Oil Filter Suction Side Replacement
Maintenance - 2000h Return oil filter suction side Replacement The hydraulic system's return fluid filter is located on the hydraulic reservoir behind the engine compartment's right-hand service panel, and must be replaced every 2000 h or once/year, or when the warning lamp on the instrument panel (3) lights up red. -
Page 104: Drive Wheel - Planetary Gear, Oil Draining
Maintenance - 2000h Drive wheel - Planetary gear, oil draining The oil is first changed after 50 working hours and then every 2000 hours, although at least once a year. Position the planer so that the drain plug (1) in the planetary gear is at "6 o clock"... -
Page 105: Milling Drum - Removal
Maintenance - 2000h Milling drum - Removal The milling drum is screwed onto the drive motor. It has no bearings on the right-hand side. Dismantle the milling drum: - Turn the right-hand chassis leg to its forward position. Raise the machine. Ensure that the machine cannot drop! Ensure that the machine cannot drop! Check that the milling drum is not in contact with the... - Page 106 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
- Page 107 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
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