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elco FS200 IM Manual

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This manual is part of the documentation package
with order number ELCO FS200_IM and relevant for:
Product
Order number
IM FS200
FS2-GW-DP00
Manual
ELCO FS200
IM FS2-GW-DP00
Order No.: ELCO FS2-GW-DP00
as of state:
HW
FW
01
2.03

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  • Page 1 Manual ELCO FS200 IM FS2-GW-DP00 Order No.: ELCO FS2-GW-DP00 This manual is part of the documentation package with order number ELCO FS200_IM and relevant for: Product Order number as of state: IM FS200 FS2-GW-DP00 2.03...
  • Page 2 Suggestions for improvement are always welcome. ELCO and FS200 Trademarks are registered trademarks of ELCO(Tianjin)ELECTRONICS CO,.LTD. SPEED7 is a registered trademark of profichip GmbH SIMATIC, STEP and S7-300 are registered trademarks of Siemens AG.

  • Page 3: About This Manual

    Overview Chapter 1: Basics and Assembly The focus of this chapter is on the introduction of the ELCO Intelligent I/O FS200. Here you will find the information required to assemble and wire a controller system consisting of System FS200 components.

  • Page 4: Table Of Contents

    Manual ELCO intelligent I/O-FS200 Contents Contents User considerations ................. 1 Safety information ..................2 Chapter 1 Basics and Assembly ............. 1-1 Safety Information for Users..............1-2 System conception ................1-3 Dimensions ..................1-6 Installation .................... 1-7 Wiring....................1-11 Installation guidelines ................. 1-14 General data ..................
  • Page 5 Contents Manual ELCO intelligent I/O-FS200...

  • Page 6: User Considerations

    Manual ELCO Intelligent I/O-FS200 User considerations User considerations This manual describes the FS2-GW-DP00 of the Intelligent I/O from ELCO. It Objective and contains a description of the structure, project engineering and contents deployment. The manual is targeted at users who have a background in automation Target audience technology.

  • Page 7: Safety Information

    Manual ELCO Intelligent I/O-FS200 Safety information Safety information The Intelligent I/O FS200 is constructed and produced for: Applications conforming with • communication and process control specifications • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical data •...

  • Page 8: Chapter 1 Basics And Assembly

    Chapter 1 Basics and Assembly Chapter 1 Basics and Assembly The focus of this chapter is on the introduction of the ELCO FS200. Overview Here you will find the information required to assemble and wire a controller system consisting of FS200 components.

  • Page 9: Safety Information For Users

    Chapter 1 Basics and Assembly Manual ELCO Intelligent I/O-FS200 Safety Information for Users ELCO modules make use of highly integrated components in MOS- Handling of Technology. These components are extremely sensitive to over-voltages electrostatic that can occur during electrostatic discharges.

  • Page 10: System Conception

    Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly System conception ELCO FS200 is a modular automation system for assembly on a 35mm Overview mounting rail. By means of the peripheral modules with 2, 4 or 8 channels this system may properly be adapted matching to your automation tasks.
  • Page 11 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly Each periphery module consists of a terminal and an electronic module. Periphery modules Terminal module Electronic module Terminal module The terminal module serves to carry the electronic module, contains the backplane bus with power supply for the electronic, the DC 24V power section supply and the staircase-shaped terminal for wiring.
  • Page 12 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly Accessories Shield bus carrier The shield bus carrier serves to carry the shield bus to connect cable shields. Shield bus carriers, shield bus and shield fixings are not in the scope of delivery. They are only available as accessories.

  • Page 13: Dimensions

    Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly Dimensions Dimensions bus coupler 76.5 48.5 Dimensions periphery module 76.5 12.5 Dimensions electronic module 12.5 Dimensions in mm...

  • Page 14: Installation

    Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly Installation Functional principle Mounting There is a locking lever at the top side of the terminal module. For terminal module mounting and de-mounting this locking lever is to turn upwards until this engages audible.
  • Page 15 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly The modules were directly be mounted to the mounting rail and so Mounting connected to the backplane bus and the power supply for the electronic Proceeding and power section. Up to 64 modules may be mounted. Please consider here that the sum current of the electronic power supply does not exceed the maximum value of 3A.
  • Page 16 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly Mounting • Mount the periphery modules you want. periphery module Clack • After mounting the whole system, to protect the backplane bus Mounting the connectors the bus cover may now be mounted at the last module...
  • Page 17 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly With the mounting of a FS200 module respectively of a group of FS200 Mounting modules between two modules for mounting reasons you have always to between 2 remove the electronic module of the just mounted right module. After that it modules may be plugged again.

  • Page 18: Wiring

    Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly Wiring Standard wiring SysDC5V max. 3A DC24V max. 10A DC24V DC24V [1] DC 24V Power section supply I/O area [2] DC 24V Electronic power supply bus coupler and I/O area Note! Power section and electronic power section supply are internally protected against higher voltage by fuses.
  • Page 19 Chapter 1 Basics and Assembly If the 10A for the power section supply is no longer sufficient, you may use Definition of the power module from ELCO with the order number FS2-PS-AB00. isolated groups So you have also the possibility to define isolated groups.
  • Page 20 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly To attach the shield the mounting of shield bus carriers are necessary. Shield attachment The shield bus carrier (available as accessory) serves to carry the shield bus to connect cable shields.

  • Page 21: Installation Guidelines

    Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly Installation guidelines The installation guidelines contain information about the interference free General deployment of FS200. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.
  • Page 22 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly In the most times it is enough to take care of some elementary rules to Basic rules for guarantee the EMC. Please regard the following basic rules when installing your PLC.
  • Page 23 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly Electrical, magnetically and electromagnetic interference fields are Isolation of weakened by means of an isolation, one talks of absorption. conductors Via the isolation rail, that is connected conductive with the rack, interference currents are shunt via cable isolation to the ground.

  • Page 24: General Data

    Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly General data Conformity and approval Conformity 73/23/EWG Low-voltage directive Approval UL 508 Approval for USA and Canada others RoHs Product is unleaded Protection of persons and device protection Type of protection...
  • Page 25 Manual ELCO Intelligent I/O-FS200 Chapter 1 Basics and Assembly 1-18...

  • Page 26: Hardware Description

    Manual ELCO Intelligent I/O-FS200 Chapter 2 Hardware description Chapter 2 Hardware description Here the hardware components of the FS2-GW-DP00 are more described. Overview You will find the technical data at the end of this chapter. Content Topic Page Chapter 2 Hardware description .............

  • Page 27: Properties

    Manual ELCO Intelligent I/O-FS200 Chapter 2 Hardware description Properties • Field bus: Profibus (DP-V0, DP-V1) Features • Profibus DP slave for max. 64 periphery modules • Max. 244byte input and 244byte output data • Supports every Profibus transfer rates • Integrated DC 24V power supply for power and electronic section supply of the periphery modules.

  • Page 28: Structure

    Manual ELCO Intelligent I/O-FS200 Chapter 2 Hardware description Structure Locking lever terminal module FS2-GW-DP00 Labeling strip bus interface LED status indication bus interface Labeling strip power module LED status indication power module Backplane bus DC 24V power section supply Power module...
  • Page 29 Manual ELCO Intelligent I/O-FS200 Chapter 2 Hardware description For wires with a core cross-section of 0.08mm up to 2.5mm Terminal DC24V DC24V DC24V Pos. Function Type Description not connected DC 24V DC 24V for power section supply GND for power section supply...
  • Page 30 Manual ELCO Intelligent I/O-FS200 Chapter 2 Hardware description The following picture illustrates the terminating resistors of the respective Bus connection start and end station. Master Slave Slave RxD/TxD-P(B) RxD/TxD-P(B) RxD/TxD-P(B) RxD/TxD-N(A) RxD/TxD-N(A) RxD/TxD-N(A) Shield Shield Shield Note! Please consider to terminate the last participants on the bus at both ends by activating the terminating resistor.

  • Page 31: Technical Data

    Manual ELCO Intelligent I/O-FS200 Chapter 2 Hardware description Technical data Data ELCO FS2-GW-DP00 Number of modules Profiles DP-V0 / DP-V1 Power supply DC 24V (20.4 ... 28.8V) Current consumption Electronic power supply max. 1.9A Power section supply max. 10A Current output Electronic power supply max.

  • Page 32: Chapter 3 Deployment

    Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment Chapter 3 Deployment This chapter describes the usage of the FS2-GW-DP00 with Profibus. After Overview a short introduction you may find here every information about assembly, project engineering and diagnostic. The chapter closes with the description of the firmware update.

  • Page 33: Basics

    Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment Basics Profibus is an international standard applicable to an open field bus for General building, manufacturing and process automation. Profibus defines the technical and functional characteristics of a serial field bus system that can be used to create a low (sensor-/actuator level) or medium (process level) performance network of programmable logic controllers.
  • Page 34 Slave devices A Profibus slave acquires data from peripheral equipment, sensors, actuators and transducers. The ELCO Profibus couplers are modular slave devices that transfer data between the periphery and the high-level master. In accordance with the Profibus standards these devices have no bus access rights.
  • Page 35 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment The bus transfer protocol provides two alternatives for the access to the Communication bus: Master communication is also referred to as token-passing procedure. The Master with token-passing procedure guarantees the accessibility of the bus. The...
  • Page 36 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment DP-V0 provides the basic functionality of DP, including cycle data Function exchange as well as station diagnostic, module diagnostic and channel- cyclic data specific diagnostic. communication Data is transferred cyclically between the DP master and the DP slave by (DP-V0) means of transmit and receive buffers.
  • Page 37 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment The key feature of version DP-V1 is the extended function for acyclic data Function communication. This forms the requirement for parameterization and acyclic data calibration of the field devices over the bus during runtime and for the communication introduction of confirmed alarm messages.
  • Page 38 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment When addressing data, Profibus assumes that the physical structure of the Addressing with slaves is modular or it can be structured internally in logical functional units, Slot and Index so-called modules. This model is also used in the basic DP functions for...
  • Page 39 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment For the deployment of the DP-V1 services you have to take care that your Services master system supports DP-V1 communication. More detailed information acyclic data about this may be found in the description of your master system. There...
  • Page 40 Addressing be an unique number in the bus system for FS200 between 1 and 125. For every Profibus slave from ELCO there is a GSD file available. This file GSD- file may either be found on the supplied storage media or at the download area of www.elco-holding.com.cn.

  • Page 41: Project Engineering

    You'll find this at: ELCO_FS200 Profibus DP >Additional Field devices>I/O> For every Profibus slave from ELCO there is a GSD file available. This file GSD- file may either be found on the supplied storage media or at the download area of www.elco-holding.com.cn.
  • Page 42 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment At usage of the IM FS2-GW-DP00 (DP-V0) you have the following parameter Parameter data data: IM FS2-GW-DP00 DP-V0 Byte Bit 7 ... Bit 0 Default Bit 2 ... 0: 0 (fix) Bit 3: 0 = WD-Timebase 10ms...
  • Page 43 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment At usage of the IM FS2-GW-DP00 (DP-V1) you have the following parameter Parameter data data: IM FS2-GW-DP00 DP-V1 Byte Bit 7 ... Bit 0 Default Bit 2 ... 0: 0 (fix) Bit 3: 0 = WD-Timebase 10ms...

  • Page 44: Dp-V1 Services

    Using the following record set no. as Index you get access for reading (R) res. writing (W) to the listed DP slave elements: Index Access Description Device name as ASCII code (ELCO FS2-GW-DP00) Hardware version as ASCII code (V1.00) Software version as ASCII code (V1.00) Serial number of the device in ASCII code (e.g.
  • Page 45 Diagnostic - record set 1 Parameter record set 1 read module process image Device name as ASCII code (ELCO FS2-AO-BB40) Hardware version as ASCII code (V1.00) Software version as ASCII code (V1.00) Serial number of the device in ASCII code (e.g.

  • Page 46: Dp-V1 - I&M Data

    Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment DP-V1 - I&M data Identification and maintenance data (I&M) are stored information in a Overview module which support you at: • check of the system configuration • discover of hardware changes • remove errors in a system Identification data (I data) are information of the module e.g.
  • Page 47 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment ... continue I&M data Access Preset Explanation SOFTWARE_REVISION read (4byte) Firmware version Firmware version of the module. Vxyz An increase of the firmware version also increases the hardware revision REVISION_COUNTER read (2byte) 0000h...

  • Page 48: Profibus Installation Guidelines

    Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment Profibus installation guidelines • A Profibus DP network may only be built up in linear structure. Profibus in general • Profibus DP consists of minimum one segment with at least one master and one slave.
  • Page 49 In systems with more than two stations all partners are wired in parallel. bus connector For that purpose, the bus cable must be feed-through uninterrupted. Via the order number ELCO FS2-972-DP10 you may order the bus connector "EasyConn". This is a bus connector with switchable terminating resistor and integrated bus diagnostic.
  • Page 50 A (EN50170). Starting with release 5 you also can use highly flexible bus cable: Lapp Kabel order no.: 2170222, 2170822, 2170322. With the order no. 905-6AA00 ELCO offers the "EasyStrip" de-isolating tool that makes the connection of the EasyConn much easier.

  • Page 51: Diagnostic Functions

    Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment Diagnostic functions Profibus DP provides an extensive set of diagnostic functions for quick Structure of the error localization. Diagnostic messages are transferred via the bus and FS2-GW-DP00 collected by the master. diagnostic data The diagnostic messages that are created by the Profibus slave have, depending on the parameterization, a length of 122byte.
  • Page 52 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment Via the Identifier-related diagnostic you gain information at which plug-in Identifier-related location (module) an error has occurred. diagnostic More detailed information about the error is available via the Module state and the channel-related diagnostic.
  • Page 53 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment ... continue Byte Bit 7 ... Bit 0 Bit 0: Entry for module on slot 33 Bit 1: Entry for module on slot 34 Bit 2: Entry for module on slot 35 Bit 3: Entry for module on slot 36...
  • Page 54 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment The module status gives you detailed information about the error that Module status occurred at a module. The module status can be activated via the parameterization and has the following structure: Module status Byte Bit 7 ...
  • Page 55 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment ... continue Byte Bit 7 ... Bit 0 X+13 Bit 1, 0: Module status module slot 37 Bit 3, 2: Module status module slot 38 Bit 5, 4: Module status module slot 39...
  • Page 56 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment With the channel-related diagnostic you gain detailed information about the Channel-related channel error within a module. For the usage of the channel-related Diagnostic diagnostic you have to release the diagnostic interrupt for every module via the parameterization.
  • Page 57 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment The interrupt section of the slave diagnostic shows information about Interrupts interrupt type and cause. It consists of max. 20byte. For every slave diagnostic max. 1 interrupt can be send. The interrupt section is always the last part of the diagnostic telegram if activated it in the parameterization.
  • Page 58 Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment Interrupt status at diagnostic interrupt bytes x+4 to x+19 Byte Bit 7 ... Bit 0 Bit 0: Module malfunction, i.e. a problem has been detected Bit 1: Internal error in the module Bit 2: External error - module no longer addressable...

  • Page 59: Firmware Update

    Manual ELCO Intelligent I/O-FS200 Chapter 3 Deployment Firmware update The firmware update for the DP-V1 slave ELCO FS2-GW-DP00 happens Overview via Profibus and is only available with CPUs with DP-V1 capability like Siemens CPUs. For this your firmware is online transferred from the hardware configurator to the CPU, which passes the firmware on to the according DP slave via the connected DP master using Profibus.

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