Caldertech Calderprep Plus Operating Instructions Manual

Rotary scraping tool 20-63mm

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Calderprep Plus Rotary
Scraping Tool 20-63mm
Model: 01-07-330
Operating Instructions
REVISION: 01
Designed and Manufactured in the UK

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Summary of Contents for Caldertech Calderprep Plus

  • Page 1 Calderprep Plus Rotary Scraping Tool 20-63mm Model: 01-07-330 Operating Instructions REVISION: 01 Designed and Manufactured in the UK...
  • Page 2 Helping you make the right connections. © Copyright Caldervale Technology Ltd. The copyright for this product and instruction manual is held by Caldervale Technology Ltd. Any technical specifications, or illustrations part of this manual cannot be reproduced, used illicitly or distributed in any form for competitive purposes.
  • Page 3: Table Of Contents

    Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm Contents Contents Page Introduction 02. Safety Instructions 03. Mandrel Heads 04. Operation 05. Specifications 06. Warranty Information 07. Service and Repair 08. Decommissioning and Disposal Certificate of Conformity...
  • Page 4: Introduction

    Gas Industry Standards GIS/PL2-5 Part 5 Electrofusion Ancillary Tools. This product (Calderprep Plus) has been manufactured, inspected and tested in accordance with the ISO9001 quality control systems and procedures in place at Caldervale Technology Ltd, Dewsbury.
  • Page 5: Safety Instructions

    Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm 02. Safety Instructions Safety Instructions 1. Read and understand the whole booklet before using the tool. 2. Never attempt to operate on pipes that are not within the specified dimensions. 3. Operatives should wear eye protection, gloves, safety headwear &...
  • Page 6: Mandrel Heads

    There are a number of mandrels readily available for the calderprep line of rotary scraping tools. A different mandrel insert will allow the Calderprep Plus to work on different pipe diameter as well as different wall thicknesses of pipe to be scraped.
  • Page 7: Operation

    Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm 04. Operation Operation Arm Spring Clip Cutting Tip Shaft Thumbscrew Shaft Locator Mandrel Shaft Instructions for Use 1. Check the pipe size and SDR in order to select the correct Mandrel. 2. Unscrew the shaft thumbscrew by turning anticlockwise. It is not necessary to fully remove this from the tool.
  • Page 8: Routine Maintenance

    Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm 04. Operation 9. Begin to turn the whole tool clockwise using the crank handle. As the tool is turned it will automatically advance the scrape down the pipe. 10. It may b e necessary to pause scraping to remove excess peel.
  • Page 9: Specifications

    Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm 05. Specifications Specifications Materials: Mild Steel / Stainless Steel /Aluminum / Plastic / Brass Finish: Natural / Zinc passivate (Steel) / Blue (Plastic) Dimensions: L. 300mm x W. 80mm x H. 280mm Weight: 0.5kg...
  • Page 10: Warranty Information

    Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm 06. Warranty Warranty Information 1. Extent of Warranty a) Subject to clauses 2 and 3, Caldervale Technology Ltd warrants to the end-user customer that its products will be free from defects in materials and workmanship, for six months after the date of purchase by the end-user customer, subject to providing proof of purchase.
  • Page 11 Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm 06. Warranty iv) Operation outside the products specifications; v) Improper site preparation or maintenance; vi) Faulty pipes. 3. Limitations of Warranty a) Caldervale Technology Ltd does not warrant the operation of any product to be uninterrupted or error free.
  • Page 12: Service And Repair

    Essential Environmental, Health and Safety Requirements. • If a Caldertech Calderprep Plus has reached the end of its useful working life and cannot be refurbished it must be sent to a licensed recycling facility for treatment. That will ensure the waste hierarchy requirements are met.
  • Page 13: Certificate Of Conformity

    Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm Certificate of Conformity Certificate of Conformity This document certifies that the product detailed below fully conforms to the following standard without derogation. GIS/PL2-5:2018 Electrofusion Ancillary Tools Product: Calderprep Plus Rotary Scraping Tool MARCH 2019 I.
  • Page 14 Operating Instructions Calderprep Plus Rotary Scraping Tool 20-63mm Notes...
  • Page 16 INTERNATIONAL Caldervale Technology Ltd Bretfield Court, Dewsbury, West Yorkshire WF12 9BG, UK +44 (0)1924 469571 sales@caldertech.com caldertech.com AUSTRALIA / NZ Caldertech Australia Pty Ltd Unit 3/30 Juna Drive, Malaga WA 6090, Australia +61 (0)8 9209 1132 sales@caldertech.com.au caldertech.com.au...

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