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// OPERATING INSTRUCTIONS
DUPLEX INOX
Two-chamber three-point spreader
Art.No. 10045310
Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
GERMANY
www.kugelmann.com
kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and
office@kugelmann.com
tradition in municipal technology. With passion, we manufacture reliable and
+49 (0) 8860 / 9190-0
pioneering machines - we love what we do.
18.07.2018 | Version 1.1 | EN
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Summary of Contents for Kugelmann Maschinenbau DUPLEX INOX
- Page 1 18.07.2018 | Version 1.1 | EN Kugelmann Maschinenbau e.K. Gewerbepark 1-5 www.kugelmann.com 87675 Rettenbach a.A. kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and office@kugelmann.com GERMANY tradition in municipal technology. With passion, we manufacture reliable and +49 (0) 8860 / 9190-0...
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Page 3: Table Of Contents
www.kugelmann.com Table of contents CHAPTER 01 Important notes ..............7 Designated use of three-point spreader ............8 Improper use ....................8 Warranty and liability ..................9 EC Declaration of Conformity, test marks, copyrights ........10 Signs and symbols, general safety instructions, mandatory regulations relating to accident prevention and danger warnings………………………... - Page 4 Chapter 03 ................21 Technical data and design ..........21 Manufacturer ....................22 Machine data ....................22 Work areas and possible applications ............23 Requirements as regards the carrier vehicle ..........24 Standard equipment ..................24 Types of spreading discs ................24 Special equipment, additional equipment, options ........
- Page 5 www.kugelmann.com CHAPTER 05 Operation of spreader ..................31 Control system ..................... 32 Operation of spreader .................. 34 Filling of spreader ............................34 Commissioning of spreader ..........................35 Manual operation via flow divider block ............38 Manual operation via flow divider block ......................39 Emptying of spreading chambers after termination of work ......................
- Page 6 Error diagnosis ..................... 46 Maintenance schedule for three-point spreader ..........48...
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Page 7: Chapter 01 Important Notes
Chapter 01_ www.kugelmann.com CHAPTER 01 Important notes Subject to modifications... -
Page 8: Designated Use Of Three-Point Spreader
Important notes Designated use of three-point spreader This three-point spreader may only be used for its intended purpose. Grit, spreading salt and brine solution is spread on the road via the spreading disc. The manufacturer assumes no liability or responsibility for any use which goes beyond these limits. -
Page 9: Warranty And Liability
Warranty and liability Kugelmann Maschinenbau e.K., 87675 Rettenbach a.A., warrants its machines/devices to be free from defects in material and workmanship and undertakes to replace free of charge all parts ex works which have been purchased by relevant Kugelmann dealers and have been acknowledged as defective after having been checked by Kugelmann. -
Page 10: Ec Declaration Of Conformity, Test Marks, Copyrights
Important notes EC Declaration of Conformity, test marks, copyrights EC Declaration of Conformity: Kugelmann e.K., Gewerbepark 1 – 3, 87675 Rettenbach, Germany, herewith declares that the three-point spreader Duplex complies with the respective EC Directives due to its design and type of construction. The EC Directive 91/368 EEC 98/37/EC for machines... -
Page 11: Signs And Symbols, General Safety Instructions, Mandatory Regulations Relating To Accident Prevention And Danger Warnings
Chapter 01_ www.kugelmann.com Designation of symbols, general safety instructions and accident prevention regulations as well as safety instructions Apart from the notes in these operation instructions, also observe the general regulations regarding safety and accident prevention! The fitted warning and indicator plates give important hints for a safe operation. Follow these for your own safety! All personnel driving the carrier vehicle must be familiar with the instructions in these operating instructions. -
Page 12: Obligations Of The Operator
Important notes Obligations of the operator The user has to see to and ensure that only skilled personnel are responsible for the operation of the spreader. Before starting work, set out clearly the responsibilities of the personnel for installation, operation, maintenance and repair of the unit. - Page 13 Chapter 01_ www.kugelmann.com The safety and danger instructions at the spreader must be complete and in legible condition. By observing some simple safety rules, most accidents can be prevented. In cases where people or the equipment are endangered, shut down the machine immediately and contact the customer service.
- Page 14 Important notes When working at the equipment, provide a slip-resistant climbing possibility. The operating personnel must be provided with protective clothing and the personnel are obliged to wear it! When loading the spreader, respect the admissible loads of the carrier vehicle! (Axle load, admissible total weight).
- Page 15 Chapter 01_ www.kugelmann.com Damaged hydraulic lines must be replaced immediately. After 6 years, the hydraulic lines must be replaced in any case. Only personnel with special knowledge and experience in the field of hydraulics are allowed to work at the hydraulic equipment; better consult a specialist workshop. Subject to modifications...
- Page 16 Important notes Subject to modifications...
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Page 17: Labeling And Warning Notes
Chapter 02_ www.kugelmann.com CHAPTER 02 Labeling and warning notes Subject to modifications... - Page 18 Warning sign! Switch off motor and remove the ignition key during any work at the machine! Reflecting warning signs at the rear of the spreader Spreader type Duplex Inox, stainless steel type V4A CE mark corresponding to EC Declaration of Conformity...
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Page 19: Kugelmann Three-Point Spreader With Labeling And Warning Notes, Working Headlight, Rotating Beacon
Chapter 02_ www.kugelmann.com Manufacturer: Kugelmann Kugelmann three-point spreader with labeling and warning notes, working headlight, rotating beacon. Subject to modifications... - Page 20 _Labeling and warning notes Subject to modifications...
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Page 21: Chapter 03
Chapter 03_ www.kugelmann.com Chapter 03 Technical data, equipment... -
Page 22: Manufacturer
22 Technical data, equipment Manufacturer Kugelmann Maschinenbau, Gewerbepark 1-3, 87675 Rettenbach, Germany, Tel. +49 (0)08860/9190-0 Fax: 08860/ 9190-19, is the manufacturer of the truck-mounted spreader “Duplex”. Machine data The three-point spreader “Duplex” has a capacity of 0.35 up to 1.85 m³ for dry spreading material. The spreader has two chambers of the same size. -
Page 23: Work Areas And Possible Applications
Chapter 03_ www.kugelmann.com The following data or designations appear on the type plate Depth of spreading chamber Volume of reservoir in liters Type three-point Height of spreading spreader container in cm Width of spreading chamber Changing code Brine Volume of brine tank in liters Three-point spreader, here with brine tank Work areas and possible applications... -
Page 24: Requirements As Regards The Carrier Vehicle
Technical data, equipment Requirements as regards the carrier vehicle The hydraulic system must supply 40l/min. and a pressure of 200 bar. Moreover, it must dispose of a pressure-free return with a nominal I.D. of at least 18, better would be 22. An electronic drive signal at the carrier vehicle allows a simple connection to the control system. -
Page 25: Description, Special Features
(asymmetric or symmetric), additional brine tanks and the perfect infinite adjustment of the spreading pattern leave nothing to be desired. The Duplex Inox stainless steel type with high-quality special painting ensures a long machine life. The control system MCSS 3/4 or k-tronic allows a simple and precise operation of the spreader. - Page 26 _Technical data, equipment...
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Page 27: Installation, Removal Of Spreader
Chapter 04_ www.kugelmann.com CHAPTER 04 Installation and removal of spreader Subject to modifications... -
Page 28: Installation Of Three-Point Spreader
28 Installation and removal of spreader Installation of three-point spreader The three-point spreader is locked by means of the upper and lower link of the carrier vehicle. Several hole positions can be selected at the upper link shackle of the spreader. The spreading disc has to be positioned 400 mm to 420 mm above the ground. -
Page 29: Removal Of Spreader
Chapter 04_ www.kugelmann.com Set the overpressure valve to a pressure of 180 bar. The PTO speed must be set to 540 1/min. When removing the spreader, the PTO hydraulic pump is mounted on a device installed for this purpose. The oil level at the pump has to be checked in regular intervals. - Page 30 Installation and removal of spreader Subject to modifications...
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Page 31: Chapter 05 Operation Of Spreader
Chapter 05_ www.kugelmann.com CHAPTER 05 Operation of spreader Subject to modifications... -
Page 32: Control System
_Operation of spreader Control system Two types can be chosen, MCSS 3/4 and k-tronic. A separate instruction for the control system gives you further details. Here, only operating elements are described. MCSS 3/4 Switch on the rotating beacon, the headlights and the spreader by means of the red toggle switches. Set the values for automatic operation of the spreader and manual operation and go to the setting menu in the selection mode. - Page 33 Chapter 05_ www.kugelmann.com k-tronic Rotating beacon Pause Working headlights different levels Shift key spreading material button ON/OFF Left-hand spreading density spreading width right-hand spreading density spreading image See manual control system k-tronic, operating instructions. Subject to modifications...
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Page 34: Operation Of Spreader
_Operation of spreader Operation of spreader Filling of spreader Both spreading chambers are protected against moisture ingress by means of a PVC top. Grit and spreading salt is filled into the chambers by means of an appropriate loader/device or via silos. Observe the axle loads and the admissible total weight. -
Page 35: Commissioning Of Spreader
Chapter 05_ www.kugelmann.com Commissioning of spreader Check all fixtures again. Is the spreader mounted in the right position? Are all pins inserted and secured correctly? The rear support legs must be turned upwards or must be removed. The spreading image would deteriorate; furthermore, it is possible that the support legs touch the ground in case of uneven ground. - Page 36 _Operation of spreader Hand wheel for mechanical adjustment of the spreading pattern Hand wheel to secure the setting Adjusting spindle (horizontal setting of spreading disc) At the factory, the spreading disc is set horizontally via the two spindles. Set the spreading quantity via the control system and check it according to the operating instructions for the k-tronic. When changing the spreading material, we recommend to check the settings in any case.
- Page 37 Chapter 05_ www.kugelmann.com Sometimes, the spreading image depends a lot on the quality of the spreading material. If the height of the spreading disc changes, also spreading width and spreading image change. This can be caused e.g. by bigger wheels or a higher flatbed. Adjustment of quantity to be spread By means of the hand wheel for the adjustment of the spreading pattern, the spreading disc must be adjusted via the spindle completely to the back.
- Page 38 _Operation of spreader Pulses/kg teach-in left or right (each conveyor screw separately) Press left-hand turning knob as long as at least 1800 pulses are reached set the weighed net weight at the middle turning knob save the value by means of the right-hand turning knob with “OK”...
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Page 39: Manual Operation Via Flow Divider Block
Chapter 05_ www.kugelmann.com Spreading pattern adjustment Kugelmann offers a mechanical and electrical adjustment of the spreading pattern. With the mechanical adjustment of the spreading pattern, the spreading disc can be moved back and forth by means of the hand wheel. The more the spreading material is transported to the center, the more the spreading image is adjusted to the left. - Page 40 _Operation of spreader If screws do not transport or if they are tight: Let the screw run in reverse mode for a short time (in manual mode). Act with utmost caution, the conveyor screws may be tight. Please absolutely respect the danger instructions, switch off the motor and remove the ignition key! If no spreading material leaves the chute, the spreading material container must be emptied by means of a shovel.
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Page 41: Emptying Of Spreading Chambers After Termination Of Work
Chapter 05_ www.kugelmann.com In cases where people or the equipment are endangered, shut down the machine immediately and contact the customer service. SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY!!! The user has to see to and ensure that the vehicle is in a condition for safe operation and in a roadworthy condition! Works not complying with the requirements must be refused! Never work in the vicinity of the machine in loose clothing. - Page 42 _Operation of spreader Do not reach into the metering screws - danger of severe injury. On the contrary, the brine tanks can remain filled. Subject to modifications...
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Page 43: Maintenance And Care, Wear Parts
Chapter 06_ www.kugelmann.com CHAPTER 06 Maintenance and care, wear parts Subject to modifications... -
Page 44: Maintenance And Care
Maintenance and care, wear parts Maintenance and care The Kugelmann three-point spreader is maintenance-free to a large extent. Laterally under the protective cover, the bearings of the conveyor screws are equipped with one lubricating nipple each. The chain tension (drive of conveyor screws) should be checked monthly and corrected, if necessary. At each hydraulic drive motor, slacken 4 screws, position the hydraulic motor anew and fasten the screws again. -
Page 45: Wear Parts
Chapter 06_ www.kugelmann.com Spreader with brine tanks Before removing the spreader after the end of the season, clean the brine tanks with clear water. Connect C pipe and rinse tanks thoroughly. Do not let the feed pump for brine run dry. Fill it with Glysantin during summer. -
Page 46: Corrections At Painting
_Maintenance and care, wear parts Corrections at painting During painting works, there is a risk of fire (cf. to the regulation on combustible liquids)! Risk of poisoning during painting works! Risk of injury during grinding work with rotating tools! After the winter season, it makes sense to remove damages to the paintwork. Please respect the danger instructions! The respective varnish can be purchased at Kugelmann, Rettenbach. - Page 47 Chapter 06_ www.kugelmann.com „Dry run of brine pump“ brine tank empty stopcock of brine system not open lid of metal filter mesh not screwed down firmly Error message “Brine sensor defective” Feed pump for brine stuck Sensor defective or set incorrectly Check sensor by means of sensor adjustment in service menu.
- Page 48 _Maintenance and care, wear parts Subject to modifications...
- Page 50 Kugelmann Maschinenbau e.K. www.kugelmann.com kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and Gewerbepark 1-5 office@kugelmann.com 87675 Rettenbach a.A. tradition in municipal technology. With passion, we manufacture reliable and +49 (0) 8860 / 9190-0 GERMANY pioneering machines - we love what we do.
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