Table of Contents
Advertisement
Quick Links
// OPERATING INSTRUCTIONS
DUPLEX | DUPLEX INOX
Mountable Spreader
Art.Nr. 10039518
Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
GERMANY
Kugelmann Maschinenbau is a family-owned and family-operated enterprise located
www.kugelmann.com
in the Allgäu region of Southern Germany focusing on municipal tradition and
office@kugelmann.com
standing in its tradition. We are passionate about developing and constructing
+49 (0) 8860 | 9190-0
reliable and forward-looking machinery – we love what we do.
19.10.2015 | Version 1.1 | DE, EN
Advertisement
Table of Contents
Related Manuals for Kugelmann Maschinenbau DUPLEX
Summary of Contents for Kugelmann Maschinenbau DUPLEX
- Page 1 Art.Nr. 10039518 19.10.2015 | Version 1.1 | DE, EN Kugelmann Maschinenbau e.K. Gewerbepark 1-5 Kugelmann Maschinenbau is a family-owned and family-operated enterprise located www.kugelmann.com in the Allgäu region of Southern Germany focusing on municipal tradition and 87675 Rettenbach a.A. office@kugelmann.com GERMANY standing in its tradition.
-
Page 3: Table Of Contents
www.kugelmann.com Important instructions Chapter 01 Important instructions ....................7 Intended use of spreader..........................8 Inappropriate use ............................. 8 Warranty and liability ............................9 EU-conformity declaration, mark of conformity, copyrights ................10 Signs and symbols, general safety and accident prevention regulations and hazard warnings ..... 11 Signs and symbols .......... - Page 4 Machine data ..............................20 Requirements to carrier vehicle ........................21 Standard version ............................21 Spreading disc versions ..........................21 Extra equipment, additonal features, options ....................22 Electrical spread pattern adjustment (ESB) ..................................22 Damp salt equipent ..........................................22 Assembly kit ............................................
- Page 5 www.kugelmann.com Chapter 05 Spreader operation ....................37 Control ................................38 Operation of spreader ............................ 40 Filling of spreader ..........................................40 Start-up of spreader .......................................... 41 Setting of spreader ........................................... 43 Brine equipment ............................. 46 Filling ..............................................46 Setting the brine nozzle........................................47 Non-return valve ..........................................
- Page 6 Repair of paint..............................56 Welding work at spreader..........................56 Error diagnosis .............................. 56 Maintenance plan for spreader ........................58...
-
Page 7: Important Instructions
Chapter 01 www.kugelmann.com CHAPTER 01 Important Instructions Subject to changes... -
Page 8: Intended Use Of Spreader
Important notices Intended use of spreader The speader must only be used as intended. Grit, de-icing salt and brine are spread with the spreading disk on the road surface. For beyond this the producer does not take over any warranty or liability. To intended use also belongs observation of the operation and repair and maintenance instructions stipulated by the producer. -
Page 9: Warranty And Liability
Warranty and liability The company Kugelmann Maschinenbau e.K., 87675 Rettenbach, guarantees that its machines/equipment are free of defects concerning materials and quality and commits itself to replace all parts without charge ex-works which were purchased from approved Kugelmann dealers and which are recognized as faulty by the company after an inspection. -
Page 10: Eu-Conformity Declaration, Mark Of Conformity, Copyrights
EU-conformity declaration, mark of conformity, copyrights EU-conformity declaration: Hereby the company Firma Kugelmann e.K., Gewerbepark 1-3, D 87675 Rettenbach declares, that the mounting salt spreader Duplex, conforms to EU directives because of iits design and the way it is produced. The EU-Directive 91/368/EEC 98/37/EC for machines As well as the 93/68/EEC for marking were observed. -
Page 11: Signs And Symbols, General Safety And Accident Prevention Regulations And Hazard Warnings
Chapter 01 www.kugelmann.com Signs and symbols, general safety and accident prevention regulations and hazard warnings Besides the notices in this operating manual observe all generally valid safety and accident prevention regulations! The attached warning and notice signs give important information for safe operation.Observing them serves your safety! Every person who operates or drives this vehicle combination has to be familiar with the operation instruction of the carrying vehicle. -
Page 12: Obligations Of Users
Important notices Ob ligations of operator He has to take care that only instructed and trained personnel operate the spreader. The responsibillity of the personnel is to be defined clearly concerning setting-up, operating, handling and repair and maintenance of the equipment. All persons confronted with operating, repair and maintenance of the machine must have read and understood the safety and warning notices The operatiing instructions have to be kept at the place of work at all times, in this case, e.g. - Page 13 Chapter 01 www.kugelmann.com Most accidents can be avoided by observing some simple safety measures. In case of danger for humans and equipment the equipment has to be closed down immediately and the customer service be contacted. SWITCH ENGINE OF AND REMOVE IGNITION KEY!!! No work while machine is running! SWITCH ENGINE OFF AND REMOVE IGNITION KEY!!! Never work near engine in loose clothes which can get entangled in running parts!
- Page 14 Important notices Important notices Important notices Important notices Be aware that the centre of gravity rises with full load although the construction is kept low by design. There is, in general, an increased risk of tipping. Safety rules for the handling of hydraulic conduits, couplings and parts. Remember that high pressures are created in hydraulic conduits.
-
Page 15: Labelling And Hazard Warnings
Chapter 02 www.kugelmann.com CHAPTER 02 Labelling and hazard warnings Subject to changes... - Page 16 Warning sign: During all work at the machine shut down engine and remove ignition key!" Reflecting warning markings on back of spreader Spreading equipment label Duplex Inox, stainless steel version VA CE – sign on the basis of EU-conformity declaration...
- Page 17 Chapter 02 www.kugelmann.com Producing company Kugelmann Danger notice. If this chute is not in operating position control and hydraulic may only be switched on for emptying procedure. Subject to changes...
- Page 18 Labelling and warning notices Kugelmann mountable spreader with labelling warning notices, working lights and all- round beacon. Subject to changes...
-
Page 19: Technical Data, Equipment
Chapter 03 www.kugelmann.com Chapter 03 Technical data, equipment... -
Page 20: Producer
The driving speed has to be adjusted to the spreading width and the spread quantity. Machine data The mountable spreader equipment „Duplex" has a capacity of 0.4 to 5 m³ for solid spreading material. The spreading equipment has 2 equally sized chambers. There is another option of dividing the spreading material chambers into 1/3 to 2/3. -
Page 21: Requirements To Carrier Vehicle
An all-round beacon at the rear of the spreader , a working light at the spreading disc suspension, outer valance as well as a convertible roof of PVC tissue, which can be operated through a drawstring are par topf the standard version of the Kugelmann Spreader „Duplex". Spreading disc versions The spreading discs are exclusively made from stainless steel VA.The standard version for spreading de-icing salt... -
Page 22: Extra Equipment, Additonal Features, Options
Technical date, euqipment Special equipment, additional equipment, options Electric spread pattern adjustment (ESP) The electric spread pattern adjustment (ESP) increases comfort.The operator can adjust the spread pattern from the driver’s cab more to the right or to the left. Damp salt equipment The damp salt equipment as an additional equipment allows moistening of the spreading material with brine.This saves spreading material and is friendlier to the environment. -
Page 23: Description, Special Properties
The version partly in VA or Duplex Inox, entirely stainless steel, both with high quality special coating, guarantee a long life. - Page 24 At the type label the following data or characteristics can be seen: spreading outlet: long, chamber width in cm spreading chamber height medium or short in cm spreader Duplex spreading container length in cm version, here steel Change code M stands for medium rear length...
-
Page 25: Assembly, Disassembly Of The Spreader
Chapter 04 www.kugelmann.com CHAPTER 04 Mounting, dismounting of the spreader Subject to changes... -
Page 26: Assembly Of The Spreader
Mounting, dismounting of the spreader Mounting of the spreader With tripod The company Kugelmann offers tripods with 3t and 5t total capacity as special accessory. Notice: to the empty weight of the spreader comes the weight of the filling. The resulting total wieght must not be exceeded under any circumstances. - Page 27 Chapter 04 www.kugelmann.com Preconditions for the hydraulic equipment are, as described in chapter 3, a performance of the hydraulic pump of 40 l/min, 200 bar pressure and a pressure free return flow. If the performance of the hydraulic pump of the vehicle is insufficient and there is a p.t.o. shaft, drive is done through an additional p.t.o.
-
Page 28: With Hangers
Mounting, disassembly of spreader With hangers The mountable spreader can also be moved with hangers. The following has to be kept in mind. Carrying load, danger for health and life! Do not stand under suspended loads! Pay attention to the carrying capacity of the hanger, possibly consider partial loading. Most suitable for this purpose are heavy-duty straps, which, of course, must have the required carrying capacty. -
Page 29: Disassembly Of The Spreader
Chapter 04 www.kugelmann.com Disassembly of the spreader equipment Pull off the control cables and the hydraulic hoses. Push the 4 tripod parts completely back into the square tubes, and secure with eyes. Precondition is, of course, an acceptable level surface. Loosen lashing straps. When mounted with intermediate frames, pull out the 4 eyes, Lift mountable spreader with hand cranks (2 persons) high enough that the carrying vehicle can move out carefully.When dismantiling pay attention to the real weight of the spreader. -
Page 30: Roll-Fix
Mounting, dismounting of the spreader Roll-Fix Mounting of the spreader The tip truck dumping body is to be cleaned before mounting the spreader. The tip truck dumping body and the speader could be damaged through remaining material. Pay attentiion that hydraulic pipes and connecting cables of the spreader are not hanging down and could thus be torn off during mounting of the Roll-Fix. - Page 31 Chapter 04 www.kugelmann.com Now drive backwards until the folding coulumns fold upwards. If the columns are folded lower, the tip truck dumping body to about 5° to 7°. Drive back further until the back edge of the tip truck dumping body is at the stop plates of the rolling frame. Let the tip truck dumping body down completely.
-
Page 32: Set-Down Of A Spreader Using Roll-Fix
Mounting, dismounting of the spreader Putting down of a spreader with Roll-Fix Chose a level and stable parking space with sufficient room to drive forward from under the spreader. Unplug the electric cables of the control at the socket box. Unscrew protective flaps of the connector plugs. Only unscrew at the cap nut not at the connector housing. - Page 33 Chapter 04 www.kugelmann.com Subject to changes...
-
Page 34: Assembly With Spider
Mounting, dismounting of the spreader Mounting with spider Remove the platform of the carrying vehicle (see operating instructions of the producer) In case of a tip truck platform, retract the telescopic cylinder and secure it against unintended use. Close the stop valve. Disassemble the stop valve or fix the stop valve in closed condition for example with cable straps. -
Page 35: Assembly Of The Spreader With Spider Understructure
Chapter 04 www.kugelmann.com Dismounting of the spreader with spider substructure Empty the spreading material container. The parking space must have sufficient carrying capacity and a solid surface. Secure vehicle against rolling away. Disconnect electric control cables between the spreader and the carrying vehicle or disconnect (detach) control. Screw protective covers on the connectors. - Page 36 Mounting, dismounting of the spreader In case the tripods do not fit into the mountings of the spreader because of the compressed carrying vehicle, the base setting of the lowering tripods must not be changed (Do not put bolts into neighbouring holes).
-
Page 37: Chapter 05 Spreader Operation
Chapter 05 www.kugelmann.com CHAPTER 05 Operating the spreader Subject to changes... -
Page 38: Control
Operation of the spreader Control Two models are available, the MCSS 3/4 and the k-tronic. A separate instruction for the control enables you to get more familiar with the subject. Here we only describe the operating elements. MCSS 3 / 4 With the red toggle switch you turn on the all-round beacon, the lights as well as the spreader. - Page 39 Chapter 05 www.kugelmann.com k-tronic Pause all-round beacon Various Working lights levels Switch key Spreading material- On/off Spreading Spreading Spreading density left density right width Spread pattern See manual control k-tronic, operating manual. Subject to changes...
-
Page 40: Operation Of Spreader
Operation of the spreader Operation of the spreader Filling of the spreader Both spreading material chambers are equipped with a convertible roof which can be opened and closed with drawstrings. Danger of squeezing. Only open roof with drawstrings. The hands must not be between the spreader and the locking mechanism! The solid spreading material is filled into the chambers with a suitable loader, a device or from a silo. -
Page 41: Start-Up Of Spreader
Chapter 05 www.kugelmann.com Starting the spreader Before driving check all fixations again. Is the spreader mounted in the correct position? Are all bolts fixed and properly secured? Operation of the equipment, its care, repair and maintenance must always be dóne by instructed personnel. - Page 42 Operation of the spreader Locking lever folded forwards, locking bolt with, snapping device inside, not visible here Upper opblong hole Locking bolt outside Locking lever with handle knob The spreading disc is set in horizontal position with two spindles by the factory. Hand wheel for mechanical adjustment of spread pattern Hand wheel to secure setting...
-
Page 43: Setting Of Spreader
Chapter 05 www.kugelmann.com Now you set the spread quantity through the control and control it according to k-tronic instructions. If the spreading material is changed we recommend to definitely check the settings. Setting of the spreading equipment Refined salt and rock salt with standard density are set in the control and must be dry. All safety measure have been taken. - Page 44 Opertion of the spreader The screw-conveyors have to be completely filled with spreading material. Therefore, move the screw-conveyor by hand over the flow divider block until the spreading material is delivered evenly. Empty buckets and place in position. The k-tronic is described in the detailed description for the dealer. Flowchart overview On the k-tronic Detail menu...
- Page 45 Chapter 05 www.kugelmann.com After stop of equipment tools/machine parts may still run! After a few seconds stop the hydraulic drive and the vehicle. Pay attention to the above mentioned danger notices.The spread pattern can be judged by the distribution of the spread material on the ground.
-
Page 46: Brine Equipment
Operation of the spreader Brine equipment Filling Close stop valve next to the large debris filter. The vehicle must not be moved while the filling hose is attached. Park vehicle at the place of filling and remove ignition key. Connect limit switch cable of teh filling equipment. Connect filling hose via C-connection withthe spreader. -
Page 47: Setting The Brine Nozzle
Chapter 05 www.kugelmann.com Setting of the brine nozzle When the spreading conditions are extreme, the position of the sole infeed to the solid spreading material can be changed, when, for example the spread pattern has to be moved to the extreme right. Brine with linear adjustment Loosen screws. -
Page 48: Non-Return Valve
Operation of the spreader Non-return valve The non-return valve prevents the inflow of brine at the end of the operation with damp salt. It also makes sure that when the damp salt operation is switched on again brine is put out immediately. With co-axial adjustment the non-return valve is at the disc unit. -
Page 49: Emptying Of Brine Tanks
Chapter 05 www.kugelmann.com Emptying the brine tanks Emptying of the brine tanks can be done through the hydraulic system or the brin pump. Another possibility to empty them is through the filling connection. Subject to changes... -
Page 50: Manual Operation Via Flow Divider Block
Operation of the spreader Manual operation via flow divider block In an emergency the control can be done manually through the flow divider block.The setting of the three hand wheels (four for the damp feature option) is always the zero position. If this is not observed this leads to fa ilures in the operation of the electric control. - Page 51 Chapter 05 www.kugelmann.com If the screws cannot be moved this way, the spreading material may be frozen or the screw is blocked through a foreign object. In this case the container has to be emptied with a shovel from above. Under no circumstances remove the grid while the vehicle is in operation.
-
Page 52: Emptying The Spreading Material Chambers After Work
Operation of the spreading equipment Emptying the spreading material chambers after work You should not under any circumstances leave the spreading equipment partly or fully loaded for an extended period of time. The spreading material should not freeze over night. Park the vehicle in a shelter protected from the weather and covered by a roof. -
Page 53: Maintenance And Care, Wear Parts
Chapter 06 www.kugelmann.com Chapter 06 Maintenance and care, wear parts Subject to changes... -
Page 54: Maintenance And Care
Maintenance and care, wear parts Maintenance and care The mountable spreader of the company Kugelmann is for the most part maintenance free. The bearings of the screw conveyors are at the front equipped with lubricating nipples. The chain tension (drive of the screw conveyor) should be checked monthly and be corrected if needed. -
Page 55: Wear Parts
Chapter 06 www.kugelmann.com Exchange of the sensors at the screw conveyors, the spreading disc and the chute If no feedback arrives at the control, this can have many reasons. The last possibity is that the sensor is defect. Check the oil supply before and see whether the screw conveyors are blocked. Loosen attachment and dismount sensor and supply cable. - Page 56 Maintenance and care, wear parts Repairs at the varnish With varnish works there is a fire hazard according to the directive of flammable liquids. Danger of poisoning during varnishing work. Danger of injuries during polishing work with rotating tools. After the end of the spreading season it is reasonable to repair damages at the varnish of the spreader equipment.
- Page 57 Chapter 06 www.kugelmann.com „Brine pump dry run" Brine tank empty Shut-off valve at the brine sytem is not open Cover of the pass sieve is not screwed on sufficiently tightly Error message „Brine sensor error" The brine pump got stuck. Sensor is defect or not properly set.
- Page 58 Maintenance and care, wear parts Subject to changes...
- Page 60 Kugelmann Maschinenbau e.K. Gewerbepark 1-5 www.kugelmann.com Kugelmann Maschinenbau is a family-owned and family-operated enterprise located 87675 Rettenbach a.A. office@kugelmann.com in the Allgäu region of Southern Germany focusing on municipal tradition and GERMANY standing in its tradition. We are passionate about developing and constructing +49 (0) 8860 | 9190-0 reliable and forward-looking machinery –...
Need help?
Do you have a question about the DUPLEX and is the answer not in the manual?
Questions and answers