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220 Dauntless
220 Dauntless
®
"The mission of Boston Whaler
is to provide consumers with the
safest, highest quality, most durable
boats in the world"
220 Dauntless
i
R

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Summary of Contents for whaler 220 Dauntless

  • Page 1 220 Dauntless 220 Dauntless ® “The mission of Boston Whaler is to provide consumers with the safest, highest quality, most durable boats in the world” 220 Dauntless...
  • Page 2: History

    ® innovations: first, its twin sponson hull design depend on boats consistently choose Boston Whaler produced superior stability and a remarkably dry ride; because of their seaworthiness, dependablility and second, its unique foam core construction made the the inherent safety of a hull that won’t sink even if...
  • Page 3: Table Of Contents

    Contact Phone Numbers and Distress Signals ........1-10 Internet Addresses ......vi Visual distress signals (VDS) ....1-10 Boston Whaler Limited Warranty ....vii Audible distress signals ...... 1-11 Radio Communication ......1-11 Weather..........1-11 Swimming, Diving & Water Skiing ..1-12 Swimming ........
  • Page 4 Steering ..........3-2 Wiring Identification Chart ...... 4-4 Operation ........... 3-2 Filling ..........3-2 Maintenance ........3-2 Steering (Verado® Engine Option) ... 3-3 Remote Oil System ........3-3 Fuel System ..........3-3 Fuel Tank ........... 3-4 Fuel Vent ........... 3-4 220 Dauntless...
  • Page 5: Preface

    Boston Whaler logo, Clarion, Conquest, Dauntless, Montauk, Nantucket, and Outrage are registered trademarks. Accutrack, Eastport, Unibond, The Unsinkable Legend, Ventura, and Whaleboard are trademarks of Boston Whaler, Incorporated. Mercury and Optimax are registered trademarks of Mercury Marine, and SmartCraft is a trademark of Mercury Marine. Printed in the U.S.A. © Boston Whaler, Inc.
  • Page 6: Introduction

    You must learn to operate this boat as well as read, understand and use this manual. ® In addition to the Boston Whaler Limited Warranty for your boat, each component and/or system on your What this manual does not give you is a course in...
  • Page 7: Boston Whaler Limited Warranty

    Structural Hull Defect in material or workmanship which is reported within five (5) years (60 months) from the date of the first retail purchase of the Boston Whaler Boat. The “Hull” shall mean the single fiberglass molded shell and integral structural components.
  • Page 8 The new owner must fill out and send in a Boston Whaler warranty transfer form, accessible from www.whaler.com, a copy of the bill of sale, and a $50.00 fee to Boston Whaler, 100 Whaler Way, Edgewater, Florida 32141, within 30 days of purchase.
  • Page 9: Section 1 • Safety

    Denotes information that is important to know cooking fuel exhaust fumes prior to operation and/or maintenance, but is • Wash areas thoroughly with soap and water not hazard related. after handling the substances above 220 Dauntless...
  • Page 10: Safe Boating Means

    PFD’s & other safety gear-dry, stowed for equipment is on board and functioning. next use Fuel tanks-filled (allow for expansion) to prevent condensation Fuel system-no leaks Bilge pump-operating properly Bilge-clean, no leaks Float plan-notify person with whom you filed plan 220 Dauntless...
  • Page 11: Legally Mandated Equipment (Minimum Required)

    Give special attention to the effects of alcohol and drugs while boating. No other single factor causes If you operate your boat in coastal waters or on the as many marine accidents and deaths. The detrimental Great Lakes, you must have visual distress signals 220 Dauntless...
  • Page 12: Carbon Monoxide (Co)

    • Unconsiousness GET MEDICAL ATTENTION AS SOON AS POSSIBLE. The poisoning victim’s skin often turns cherry red. Carbon Monoxide is colorless, odorless and tasteless, it is unlikely to be noticed until the person is GOOD AIR FLOW overcome. 220 Dauntless...
  • Page 13: Lifesaving Equipment

    The law requires that PFD’s must be readily which have minimum inherent accessible, if not worn. “Readily Accessible” means bouyancy and an inflatable cham- removed from storage bags and unbuckled. Children ber. and non-swimmers must wear PFD’s at all times when aboard. 220 Dauntless...
  • Page 14: Boarding (Wear A Pfd)

    The operator is responsible for instructing everyone onboard on their location and use. The best precaution is to wear the PFD at all times while on the boat. 220 Dauntless...
  • Page 15: General Considerations

    - in rough water; and - in congested waterways. • Watch your wake. It can capsize a small boat or damage moored boats or other property. You are responsible for damage caused by your wake. 220 Dauntless...
  • Page 16: Emergency Situations

    • Slow the boat and keep pointing toward the exposure to these harmful fumes. person overboard. At night or in low light, point the best available light source at the person. 220 Dauntless...
  • Page 17: To Lessen The Danger Of Fire

    • Usually a capsizing will happen quickly and In the event of Flooding, Swamping or Capsizing: without warning. LOODING • Use whatever is at hand to signal for help. • Always wear your PFD, or have it within reach. 220 Dauntless...
  • Page 18: Collision

    Outboard engines require propulsion to control the prominently marked “DISTRESS SIGNALS” direction the boat will take. Without propulsion, the is recommended. steering is virtually useless. If you are in a congested 220 Dauntless 1-10...
  • Page 19: Audible Distress Signals

    • Understand the design limitations of your boat. • EMERGENCY- • Check the weather forecast and water conditions “MAYDAY, MAYDAY, MAYDAY,”- used before leaving and while underway. when life or vessel is in imminent danger. • Wear a Personal Flotation Device, (PFD) 220 Dauntless 1-11...
  • Page 20: Swimming, Diving & Water Skiing

    Head the bow into the CODE ALPHA FLAG-Blue and white penant wind with enough power to maintain slow designates boat being used in dive operations. headway. 220 Dauntless 1-12...
  • Page 21: Water Skiing

    • If the skier suddenly releases the tow rope, Back to Dock – Pat top of head. it can backlash into cockpit. Spotters who are watching the skier must be aware of this fact and be prepared to take appropriate action to avoid injury. 220 Dauntless 1-13...
  • Page 22: Emergency Engine Stop Switch

    • Never swim when there is lightning in the area. The 220 Dauntless is equipped with an ignition shutdown safety switch. The switch is located at the SKIING HAZARDS center of the control console below the throttle/shift •...
  • Page 23: Float Plan

    If you are boating in an area you are remove it. Never pump contaminated bilge overboard. unfamiliar with, proceed with caution and post a Help protect your waters. lookout to watch for hazards. 220 Dauntless 1-15...
  • Page 24: Excessive Noise

    Coast Guard escort vessel on VHF-FM channel 16. DANGER DO NOT approach within 100 yards of any U.S. Naval vessel without first contacting the vessel on VHF-FM channel 16. To do so will result in a quick and severe response. 220 Dauntless 1-16...
  • Page 25 NW-206-05 Required under AB2222 for use on all boats in the State of California NOTICE It is important to replace any damaged or unreadable label. Call your Boston Whaler dealer for replacement labels. Replacement Part No. FUEL HAZARD WARNING ..........995704 SKI PYLON/TOW ROPE WARNING .......
  • Page 26 • W ASH AREAS THOROUGHLY WITH SOAP AND WATER AFTER HANDLING THE SUBSTANCES ABOVE It is important to replace any damaged or unreadable label. Call your Boston Whaler ALIFORNIA RESIDENTS ONLY Replacement dealer for replacement labels. HIS WARNING IS ATTACHED TO THE Part No.
  • Page 27: Key To Symbols Used On Controls & Prints

    SEWAGE DRIVE TILT ROTARY CONTROL (WIDTH OF SYMBOL SINGLE LEVER LIFT POINT / SLING RUNNING LIGHTS PUMP LIFT POINT INDICATES INCREASE) CONTROL LOCATION UNDER POWER WINDSHIELD MAGNETIC ANCHOR HORN ANCHOR LIGHT INTERIOR LIGHT WIPER AND WASHER COMPASS 220 Dauntless 1-19...
  • Page 28 Section 1• Safety THIS PAGE LEFT INTENTIONALLY BLANK 220 Dauntless 1-20...
  • Page 29: Section 2 • General Information

    Hull Construction Fig. 2.1.1 Servicing Your Boston Whaler When your Whaler requires service or maintenance work, it should be taken to an authorized Boston ® Whaler dealer.
  • Page 30: Certification Design Category

    Use may be experienced. common sense and sound judgement when placing equipment and/or passengers in your boat. Your 220 Dauntless is design category B • Do not load to capacity in poor weather or rough water. Certification Plates Fig.
  • Page 31: Power Capacity

    NOTICE operation of the engine. The engine on the 220 Dauntless has been tested and Always adjust the speed and direction of the proven to be best suited for general use under normal craft to the varying sea conditions.
  • Page 32: Specifications & Dimensions

    Optional equipment and loading of the boat will affect the draft measurements. Follow the recommendations listed on your capacity plate regarding the maximum amount of weight your boat can safely carry. Exceeding this weight will affect the boat’s performance. DO NOT Exceed the weights listed on the capacity plate. 220 Dauntless...
  • Page 33: Passenger Locations

    1 2 3 4 5 6 7 8 9 0 1 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 • Use care when waxing to ensure that walkways are not made dangerously slippery. 220 Dauntless...
  • Page 34: Location Of Thru-Hull Fittings

    • If the through hull fittings need to be replaced, it is recommended that an authorized Boston Whaler ® dealer perform this type of repair. Through hull fittings that are improperly installed can cause premature hull failure and may void the Boston Whaler ® limited warranty. 220 Dauntless...
  • Page 35: Features

    CONTROL CONSOLE (SEE FIG. 2.8.1) BOW EYE ANCHOR ROLLER (OPTIONAL) NAVIGATION LIGHTS (W/ANCHOR ROLLER OPTION) * Optional Engine availability: 225 XL Optimax Mercury Engine 225 XL DTS Mercury Verado® 4-stroke with power assisted steering 19 20 BOW CONFIGURATION W/ANCHOR ROLLER OPTION 220 Dauntless...
  • Page 36: Console Features

    STEREO SPEAKERS (4) (OPTION) DIGITAL THROTTLE AND GEAR SHIFT (DTS) ® (MERCURY VERADO ENGINE OPTION) FIRE EXTINGUISHER GEAR SHIFT/THROTTLE HORN SIRIUS® SATELLITE RADIO ANTENNA (OPTION) GPS ANTENNA (OPTION) FRESH WATER FILL INLET (OPTION) *(OPTIONAL W/FISH PACKAGE, SEE FIGURE 2.9.1) 220 Dauntless...
  • Page 37: Optional T-Top Features

    * Not compatible with anchor roller option. Deletes standard bow rail ** Not campatible with T-Top. Optional T-Top Features Fig. 2.9.2 CANVAS T-TOP (BLUE OR BLACK) GPS ANTENNA (OPTION) SIRIUS ® SATELLITE RADIO ANTENNA (OPTION) VHF ANTENNA (OPTION) DOME LIGHT (UNDER CANOPY) ROD HOLDERS (4) ALL-ROUND ANCHOR LIGHT 220 Dauntless...
  • Page 38: Leaning Post Features

    Section 2 • General Information Leaning Post Features Fig. 210.1 STANDARD OPTIONAL LIVEWELL OPTION STORAGE STORAGE UNDER FLIP-UP SEAT REVERSIBLE BACKREST ® 94 QUART (89L) IGLOO COOLER RODHOLDERS/BACKREST SUPPORT HOLDERS OPTIONAL 14 GAL (53L) LIVEWELL REMOVABLE BACKREST (SEE FIGURE 3.8.2) 220 Dauntless 2-10...
  • Page 39: Seating

    Seating Fig. 2.11.1 Shown stowed inside aft of the forward console. PEDESTAL FISHING SEATS (2) (OPTIONAL) REVERSIBLE PILOT SEAT BOW SEATING W/CUSHIONS (OPTIONAL) PEDESTAL FISHING SEATS (OPTIONAL) FULL WIDTH STERN FLIP UP SEATING LEANING POST W/BACKREST (OPTIONAL) 220 Dauntless 2-11...
  • Page 40: Storage

    Fig. 2.12.1 Inside aft of the forward console. OPTIONAL ANCHOR LOCKER STORAGE HELM SEAT STORAGE BOW STORAGE LOCKER OPTIONAL LEANING POST STORAGE REMOVABLE POUCH W/POCKETS AFT SEATING STORAGE STORAGE UNDER HELM ROD/SKI FOLD AWAY STORAGE RACKS (P&S) 220 Dauntless 2-12...
  • Page 41: Control Station Switch Panel

    COURTESY LIGHT BREAKER ..... 5 AMP RAW WATER WASHDOWN NAV/ANC LIGHTS BREAKER ....... 5 AMP FRESH WATER BILGE PUMP BREAKER ....... 5 AMP ACCESSORY HORN BREAKER .......... 5 AMP 10 AMP ACCESSORY BREAKER IGNITION KEY SWITCH AIR TEMPERATURE SENSOR 220 Dauntless 2-13...
  • Page 42: Smartcraft Tm Deluxe Gauges

    Section 2 • General Information Smartcraft deluxe Gauges Speedometer: Information displayed by the The standard gauge set on your 220 Dauntless speedometer gauge includes: includes the Smartcraft deluxe tachometer and speedometer multi-gauge system. By pressing the • Clock-Temperature “mode” button to change displays, the operator is able to gather important data critical to the safe •...
  • Page 43: Gear Shift & Throttle Control

    The 220 Dauntless is equipped with a gear shift/ throttle control unit mounted on the console starboard of the helm (See figure 2.8.1). The gear shift/throttle...
  • Page 44: Power Trim Operation

    Motor trim, hull trim plane and speed are factors that affect a boat’s trim angle. OPTIONAL DTS SHIFT/THROTTLE REFER TO THE ENGINE MANUFACTURER’S MANUAL IN YOUR OWNER’S MANUAL PACKET FOR COMPLETE INSTRUCTIONS, INFORMATION AND WARRANTY. THROTTLE/SHIFT CONTROL LEVER POWER TRIM SWITCH 220 Dauntless 2-16...
  • Page 45: Navigation Lighting

    2.12.1) controls the navigation and anchor lighting. There are several variations of navigation lights for NAV/ANC Switch the 220 Dauntless, see below. The standard Fig. 2.17.2 navigation light arrangement is port(red), starboard(green) and aft starboard all-round (white) light.
  • Page 46: Trim Tabs (Optional)

    REFER TO THE MANUFACTURER’S MANUAL IN throttle control (See figure 2.8.1). Short momentary YOUR OWNER’S MANUAL PACKET FOR COMPLETE bursts of the rockers will achieve proper attitude of INSTRUCTIONS, INFORMATION AND WARRANTY. 220 Dauntless 2-18...
  • Page 47: Propeller

    Fig. 2.19.2 at a higher than recommended RPM. The engine on your 220 Dauntless has been equipped with a propeller which our tests have shown to be best suited for general use under normal conditions and load.
  • Page 48: Canvas (Optional)

    NEVER TRAILER THE CANVAS SUN-TOP IN THE (See “Canvas Care & Maintenance”, section 5 of this OPEN POSITION. manual). 220 Dauntless Canvas (Option)* Fig. 2.20.1 T-TOP W/OPTIONAL VHF ANTENNA SUN TOP INSTALLED SECURING STRAPS...
  • Page 49: Trolling Motor Panel (Optional)

    Section 2 • General Information Trolling Motor Panel (Optional) WARNING The 220 Dauntless can be equipped with an optional trolling motor panel and wiring. This option is part There is a risk of electrical shock. Always have a of the fishing package. It consists of::...
  • Page 50: Docking, Lifting And Trailering

    Docking and is not recommended. Your 220 Dauntless has (6) 8 inch cleats, two located at the bow, two located amidship and two located at For long term lifting or storage, use flat, wide belt- the stern.
  • Page 51: Trailering

    Trailering DANGER The 220 Dauntless has the option of being fitted with a galvanized trailer. This trailer is best suited for your Tie-down straps should never be used by boats length and width. If you have a trailer or plan...
  • Page 52: Trailer Description

    TIE-DOWN EYE BUNK ASSEMBLY CAUTION TIRES SPARE TIRE NEVER use a hitchball and coupler that are not WINCH SAFETY CHAIN matched. KEEL PROTECTOR CAUTION AXLES DO NOT secure the chains to the bumper of the tow vehicle. 220 Dauntless 2-24...
  • Page 53: Section 3 • Systems & Components Overview & Operation

    Section 3 • Systems & Components Overview & Operation Bilge Pump Maintenance Your 220 Dauntless is equipped with one 1,100 GPH Frequently inspect the area under the float switch to (4164 L) bilge pump located in the aft bilge and can ensure that it is free from debris and gummy bilge be accessed through the motorwell hatch..
  • Page 54: Fuel & Oil Spillage

    Continuous kinking, rubbing and twisting may REFER TO THE MANUFACTURER’S MANUAL IN YOUR weaken hose(s) to a point of rupture. Visually OWNER’S MANUAL PACKET FOR COMPLETE inspect all hoses for wear and damage. INSTRUCTIONS AND WARRANTY. 220 Dauntless...
  • Page 55: Steering (Verado Engine Option)

    Make it a habit of checking the fluid level before each trip. Fuel System REFER TO THE ENGINE MANUFACTURER’S MANUAL The 220 Dauntless is equipped with a gasoline fuel IN YOUR OWNER’ MANUAL PACKET FOR COMPLETE system. Please take time to read and understand INSTRUCTIONS AND WARRANTY.
  • Page 56: Fuel Tank

    FUEL GAUGE only reads accurately when boat is level (not underway). FUEL FILL W/INTEGRATED VENT VENT HOSE 90 GAL (341 L) FUEL TANK FUEL SENDER GROUND WIRE ENGINE FUEL SUPPLY FUEL PRIMER BULB (SEE FIGURE 3.5.1) INTEGRATED VENT 220 Dauntless...
  • Page 57: Fuel System Maintenance

    Your boat must be in contact with the water or a ® replacement parts. Your authorized Boston Whaler land based grounding system. Here are some helpful dealer will have all the parts information you will suggestions to keep you safe from static electricity need.
  • Page 58: Ethanol Blended Fuel

    UPPER PHASE (WATER+FUEL+ETHANOL) your dealer if any components have been added or LOWER PHASE (WATER+ETHANOL) replaced that are not recommended by Boston Whaler, FUEL INLET TO ENGINE Mercury or may not be ethanol-compatible. 220 Dauntless...
  • Page 59: Battery Switch

    The near the same voltage. If one battery is strong battery selector switch allows you to control the delivery and the other weak, high current could cause of DC power from the two batteries. battery damage. 220 Dauntless...
  • Page 60: Starting The Engine

    If equipped with the Verado® 4-stroke engine pump (running dry) or overheating of the option turn the key to START and release it, the engine. engine will start. 220 Dauntless...
  • Page 61: Stopping The Engine

    • Shift gearshift/throttle control to the “NEUTRAL” position and turn keyswitch to the “OFF” position. If leaving the boat for an extended period of time, place the switch in the “OFF” position to avoid discharging the batteries. 220 Dauntless...
  • Page 62: Livewell

    The seacock MUST be in the OPEN position. The intake strainer is located on the bottom aft of Running the pump dry may cause damage to the hull on the starboard side. the unit. 220 Dauntless 3-10...
  • Page 63: Raw Water System (Optional)

    RAW WATER INLET Fig. 3.11.1 MOTORWELL Fresh Water System (Optional) Your 220 Dauntless may be fitted with a 12 Gal. (45.42L) freshwater tank. The freshwater system includes: Pump, plumbing, holding tank and connections for water service to the shower located on the starboard side of the aft cockpit.
  • Page 64: Fresh Water Fill

    This should be done annually or before using the system if it has been laid up for an extended amount of time. Fresh Water System Fig. 3.12.1 12 GAL (45.4 L) FRESH WATER TANK FRESH WATER FILL CONTROL CONSOLE FRESH WATER PUMP FRESH WATER SHOWER 220 Dauntless 3-12...
  • Page 65: Head System

    Your 220 Dauntless has a head compartment located inside the console. It is fitted with a portable waste containment system. The system has a lower tank and an upper tank.
  • Page 66: Anchoring

    Add a length of chain between the anchor The 220 Dauntless is equipped with an anchor storage and the nylon line to prevent abrasion of the line.
  • Page 67: Lowering The Anchor

    One method is to turn the rode CAUTION around a bitt or a cleat and slowly pay out as the boat backs from the anchor site. When the proper Be careful that the trailing lines do not foul in the propeller 220 Dauntless 3-15...
  • Page 68 Section 3 • Systems & Components Overview & Operation THIS PAGE LEFT INTENTIONALLY BLANK 220 Dauntless 3-16...
  • Page 69: Electrical System

    When a battery discharges, the active material on The batteries should always be enclosed in the battery both positive and negative plates converts to lead boxes provided with your boat. The boxes are located 220 Dauntless...
  • Page 70: Battery Switch

    Over charging the battery can be just as detrimental to its life as Your 220 Dauntless is equipped running it down too far. with a 12 volt accessory receptacle located below the...
  • Page 71 COURTESY LIGHTS ......5 AMP BILGE PUMP (AUTOMATIC) ....5 AMP AFT LIVEWELL PUMP ......2 AMP STEREO MEMORY ......15 AMP HELMSEAT LIVEWELL PUMP .... 2 AMP* MAIN DC BREAKER ......50 AMP TRIM TABS ......... 20 AMP* * OPTIONAL 220 Dauntless...
  • Page 72: Electrical Schematics & Harnesses

    ABYC-11 standards. Instead, we suggest that you take your boat to an The chart below outlines the gauge, color and authorized Boston Whaler dealer for electrical ® function of the wiring used.
  • Page 73 Section 4 • Electrical System Control Station Wiring Diagram Fig. 4.5.1 220 Dauntless...
  • Page 74 ANCHOR LIGHT (OPTIONAL W/ANCHOR ROLLER) CONSOLE LIGHT HELMSEAT LIVEWELL PUMP (OPTIONAL) FRESH WATER PUMP (OPTIONAL) BILGE PUMP TO SWITCH PANEL AFT LIVEWELL PUMP (STANDARD) MAIN DC BREAKER FUEL TANK SENDING UNIT BATTERY SWITCH COURTESY LIGHT GROUND BUS PORT NAV LIGHT (OPTIONAL) 220 Dauntless...
  • Page 75: Section 5 • Care & Maintenance

    ® Check with your Boston Whaler dealer on a inspecting and servicing your boat. compatible rubbing compound for your boat.
  • Page 76: Prevention

    ® bottom.Your Boston Whaler dealer should have boat in water and with a full load of fuel and gear, information on properly painting you boats hull or mark the waterline.
  • Page 77: Vinyl Cushion Care

    Vinyl Cushion Care sure that your boat and its systems are properly conditioned for extended periods of non-usage. The vinyl cushions on your 220 Dauntless will keep their appearance and suppleness if cared for properly. Engine Salt water, salt residue, dirt, ultra-violet rays etc. will...
  • Page 78: Trailer Storage

    Lubricate the snaps of the canvas with petroleum jelly, use a parafin wax on the zippers to keep them in proper working order. If you have stubborn ® cleaning cases call your Boston Whaler dealer for proper cleaning procedures. 220 Dauntless...
  • Page 79: Maintenance Log

    Section 5 • Care & Maintenance Fill out the log below after scheduled service or maintenance is performed. MAINTENANCE LOG ENGINE SERVICED DATE HOURS MAINTENANCE PERFORMED NOTES 220 Dauntless...
  • Page 80 Section 5 • Care & Maintenance THIS PAGE LEFT INTENTIONALLY BLANK 220 Dauntless...

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