Related Manuals for GO FAN YOURSELF ConZumer
Summary of Contents for GO FAN YOURSELF ConZumer
- Page 1 ConZumer INSTALLATION & TECHNICAL OPERATIONS GUIDE GO FAN YOURSELF, INC. | 1032 NATIONAL PARKWAY | SCHAUMBURG, IL 60173 | www.gofanyourself.com | 1-844-GOFANME (463-2663) OR 1-847-648-4920 GO FAN YOURSELF®...
- Page 2 Installation and Technical Operations Itemized Checklist - Unpacking Your Go Fan Yourself Fan You should receive two skids with your ConZumer fan shipment: A Motor Hub Assembly skid with the motor housing assembly, control, and hardware. A blade box skid with a box containing the blades and blade stabilizer plates.
- Page 3 (1) Shackle to (1) Down Tube Hardware Pack B secure upper Assembly Down Tube Z-Tech SS safety With Z-Tech straps SS safety Straps (3) Blade Hardware Pack A Stabilizer Plates Blade Connection Hardware Pack C Motor to Lower Yolk GO FAN YOURSELF®...
- Page 4 The 50' cable factory wired to the motor needs to be wired on site by the installer to Line Out of the controller. Itemized Checklist - Fan Blade Box Blade Set (3 Blades) Blade Stabilizer Plates (3 Plates) GO FAN YOURSELF®...
- Page 5 Lower Safety (2) 1/2"-13 Grade8 Nylock Nuts Strap Assembly Fan Frame Motor (4) 1/2"-13 x 1.5" Grade 8 Bolts (8) 1/2" Grade 8 Flat Washers (4) 1/2"-13 Grade 8 Nylock Nuts Gearbox Optional Guy Wire Mounting Holes GO FAN YOURSELF®...
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Page 6: Table Of Contents
Electrical Installation ....................................19 Electrical Connections.................................. 20 ESFR Wire Connections................................21 Operations Instructions for the Controller........................22 Fan Operation Best Practices................................23 Maintenance Schedule....................................24 Safety Precautions ....................................25 Recommended Maintenance Checklist ............................26 Troubleshooting Guides..................................27-29 Warranties and Liabilities ................................30-31 GO FAN YOURSELF®... - Page 7 ConZumer Installation and Technical Operations GO FAN YOURSELF®...
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Page 8: Tools Required To Install Product
Go Fan Yourself hereby denies any liability resulting from the lack of verification ® or from the use of any materials or hardware than those supplied by Go Fan Yourself or otherwise indicated within these installation instructions. -
Page 9: Bottom Chord Angle Iron Mount Fig.3
• Drill (2) holes in each angle iron and direct mount the Upper Yoke Weldment to the angle irons. • The Beam Clamp Plates and shims are not used in this application. GO FAN YOURSELF®... -
Page 10: Top Chord Angle Iron Mount Fig.4
• Drill (2) holes in each angle iron and direct mount the Upper Yoke Weldment to the angle irons. • The Beam Clamp Plates and shims are not used in this application. GO FAN YOURSELF®... - Page 11 (2) 1/2"-13 x "1 1/2" longer than the support structure" Grade 8 Hex Cap Screw (4) 1/2" Grade 8 Flat Washer (2) 1/2"-13 Grade 8 Steel Nylock Nut Tighten all hardware to a minimum 40 ft lbs (54.2 N GO FAN YOURSELF®...
- Page 12 Mounting Hardware Supplied a. (16) 1/2"-13 x 2” Grade 8 Hex Head Cap Screw b. (32) 1/2" Grade 8 Flat Washer c. (16)1/2" Grade 8 Nylock Nut Tighten all hardware to a minimum 40 ft lbs (54.2 Nm). GO FAN YOURSELF®...
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Page 13: Standard Mount
I-Beam is thicker than the bend in the Beam Clamp Plate. Shims insert on top of the Upper Yoke Weldment and are secured with the mounting hardware provided. Beam Clamp Plate Optional Shim Upper Yoke Weldment GO FAN YOURSELF®... -
Page 14: Down Tube
3/8" quick link provided. 4. Assemble the Lower Yoke onto the bottom of the Down Tube. Tighten hardware to a minimum 40 ft-lbs (54.2 N Fig.11 GO FAN YOURSELF®... -
Page 15: Main Hub And Drive Assembly
Secure opposite end of both straps to the Down Tube with the hardware provided: (1) 3/8" x 16 x 5" Grade 8 bolt (2) 3/8" Grade 8 washers (1) 3/8" x 16 nylock nut GO FAN YOURSELF®... - Page 16 Installation and Technical Operations 6. Z-TechSS Saftey System Makes GFY the safest fan on the market! Ships with all GFY orders. A retrofit version is also available for existing ConZumer fans. Route upper straps around building support wrapped as tightly as possible and secure with 3/8"...
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Page 17: Optional Guy Wires
Fig.15 end running from the anchor 45 to 60 point to the fan (see detail below). Tighten cable clamp hardware Fig.16 to a minimum 4.5 ft-lbs (6.1 GO FAN YOURSELF®... -
Page 18: Blade Assembly
3/8"x16 Grade 8 Nylock Nut 30 ft-lbs +/-2 ft-lbs (40.7 N m = 30 ft-lbs) or (38 N m to 43.4 N 3. Turn the fan by hand and verify minimum clearance exists for all blades from all obstructions. Fig.18 GO FAN YOURSELF®... - Page 19 Upper Yoke. Verify fan level once hardware is tightened. ATTENTION! YOU MUST REMOVE THE VENT STOPPER FROM THE GEARBOX!!!!! Failure to remove the vent stopper will cause gearbox failure!! For proper electrical connection, please consult the Wire Connections (Motor) page later in this document. GO FAN YOURSELF®...
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Page 20: Electrical Installation
All installation wiring must confirm to your National Electrical Code and local guides. While we believe that using Go Fan Yourself controls and following our instructions will result in an installation that meets those requirements, we cannot guarantee it. Code compliance is ultimately the installer’s and/or user’s responsibility. -
Page 21: Electrical Connections
ConZumer Installation, Electrical and Technical Operations Making the electrical connections on your ConZumer Fan 1. Fan motor has been factory wired with a 50ft cable. 2. Run to Controller and make final connections. 3. Controller has been factory wired. Once mounted and motor wire connected plug in. - Page 22 Installation, Electrical and Technical Operations ® GFY Connection for ESFR Suppression Systems ASC255 Controller for ConZumer Fan- 100-120VAC Applications Only This diagram is designed to take a PNP (Sourced) +24 VDC signal from an ESFR fire suppression system. The ESFR system will supply the +24 VDC power.
- Page 23 ConZumer Installation, Electrical and Technical Operations Quick Operations Instructions for ConZumer Fan Controller ACS255 ABB Control Both Buttons Disabled Stop/Select Direction: To Change Speed: • The display will have an "H", indicating "Hertz". The frequency (or speed) the fan is turning will be indicated numerically.
- Page 24 ConZumer Installation, Electrical and Technical Operations Best Practices for General ConZumer Fan Operation To Turn The Fan On: • Turn the Lock Out/Tag Out disconnect in the lower left hand corner of the controller to the "ON" position. • The disconnect turns fairly hard to avoid accidental movement.
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Page 25: Maintenance Schedule
Repeat every 12 months thereafter. Gear Reducer/Gearmotor ConZumer Fans are driven by gearmotors specifically built for GFY and are the best gear reducer for our particular application in terms of precision, durability, efficiency, reliability and quiet operation. They have an eighteen month warranty from the ship date. -
Page 26: Safety Precautions
5. The motor has thermal protection in case of overheating. 6. The ABB variable frequency drive has several safety features such as current limit, motor overload, minimum, maximum and ramp speed control. The controller also features a LOTO disconnect all housed within a NEMA 4X enclosure. GO FAN YOURSELF®... -
Page 27: Recommended Maintenance Checklist
Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature Date Mechanic Signature GO FAN YOURSELF®... - Page 28 If it occurs during running, check the incoming power supply voltage and all components in the power feed line to the drive. See the ACS255 manual you received with your fan shipment for greater details. GO FAN YOURSELF®...
- Page 29 Speed Control Stop/Direction Selector Switch Integral LOTO Disconnect These buttons are disabled Enter/Select Up/Down Arrows The "Enter/Select" and "Up/Down Arrows are disabled during normal fan operation. They become active only when enters "Programming Mode". GO FAN YOURSELF®...
- Page 30 Last recorded fault displayed. Common faults listed at the start of this section. Reference the ACS255 manual for additional faults and details on the cause and troubleshooting tips. Press "Enter" for longer than 1 second to return to the home screen. GO FAN YOURSELF®...
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Page 31: Warranties And Liabilities
Limitation of Warranties and Liabilities 18 Month Limited Warranty ® ConZumer Fans are of industrial grade construction and should provide many years of service provided installation guidelines are followed and routine maintenance is completed as scheduled. Warranty duration is as follows:... - Page 32 7. Once the units have been changed over, submit all pre-authorized costs to Go Fan Yourself for payment. ® 8. No credits or checks will be issued until all original products are received back at Go Fan Yourself ® warranty statue can be verified or unless Go Fan Yourself directs otherwise.
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