Suitmate 115V Installation & Maintenance
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Suitmate 115V Installation & Maintenance

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Installation & Maintenance
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115V/60Hz

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  • Page 1 Installation & Maintenance Manual 115V/60Hz...

  • Page 3: Table Of Contents

    Motor Timer Bypass ............45 Micro Switch Adjustment Procedure ..........47 SUITMATE ® Exploded Drawing ................48 SUITMATE ® Assemblies Chart ................49 SUITMATE ® Parts and Assemblies List ..............50 ® SUITMATE Maintenance Log .................54 ® SUITMATE ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 4: Introduction

    SUITMATE unit. Simply turning off a switch is NOT enough. ® • Use only proper tools, test equipment, and work practices when servicing the SUITMATE unit. If there are ® any questions concerning proper tools, equipment or practices, please contact the factory for recommendations at: (Telephone) 800-553-3353, (Fax) 847-742-3552, or (E-Mail) info@suitmate.com.

  • Page 5: Suitmate ® Installation Instructions

    ® PROPER LOCATION FOR THE SUITMATE UNIT Following is a list of factors to consider in determining a location for the SUITMATE unit. ® 1) The unit should be located in an area that is near where people remove and rinse out their swimsuits.
  • Page 6 Unit to the Wall Remove the SUITMATE unit from its shipping box. Remove and discard the packaging material that is ® protecting the SUITMATE unit, including the material protecting the SUITMATE motor. The upper back lip of ® ® the SUITMATE unit should be lowered down and centered on the Wall Mount Bracket.
  • Page 7 Remove the cover of the weatherproof Junction Box, which contains the GFCI, and remove the GFCI mounting screws. The circuit ground conductor must be connected to the green grounding screw located on the GFCI. If no ground is available on the circuit utilized, you must provide a proper ground for the SUITMATE ®...

  • Page 8: Wiring Diagram

    ® SUITMATE WIRING DIAGRAM ® 115-V 20-Amp 60-Hz SUITMATE Unit CUSTOMER'S ELECTRICAL SERVICE SUITMATE ® UNIT 115-V / 20-Amp / 60-HZ GROUND GFCI IS "GROUND FAULT CIRCUIT INTERRUPTER" MOTOR CONTROLLER AND SWITCH GREEN or GREEN/YELLOW AEC2061 (From GFCI To Motor)

  • Page 9: Testing And Operation

    POSTING THE WALL SIGN Locate the top edge of the sign 60+/- 1/16” (152.5cm +/- 2mm) above the oor centered over the SUITMATE ® unit. At this height the sign will not be blocked when the lid is raised. It will also serve as a stop to keep the Lid from striking the wall behind the unit.

  • Page 10: Suitmate ® Utilities Location Diagram

    UTILITIES LOCATION DIAGRAM ® 115-V 20-Amp 60-Hz SUITMATE Unit e e en e on t i not to e u e t e o e e e en e o in t tion o t e ® unit. e in t...

  • Page 11: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS ® 115-V 20-Amp 60-Hz SUITMATE Unit These recommendations are designed to keep your SUITMATE unit clean and operating properly. Extractor ® Corporation recommends that these procedures be followed at the suggested frequencies. TWICE DAILY 1) Wipe down Use a disinfectant wipe, such as the PDI Sani-cloth ®...
  • Page 12 Corporation at 800-553-3353 for further assistance. If the unit does not operate, please refer to the TROUBLESHOOTING GUIDE. If you have any questions or problems, please contact Extractor Corporation at 800-553-3353. ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 13: Troubleshooting Guide

    ® 115-V 20-Amp 60-Hz SUITMATE Unit If you are experiencing dif culty with your SUITMATE unit, please read through the following pages to see if ® the problem you are experiencing is described. If so, please follow the troubleshooting steps to attempt to x the problem.
  • Page 14 • If the SUITMATE ® unit is already on a 115V, 20-Amp, 60-Hz dedicated circuit, the GFCI may be faulty, have a loose connection, or there may be a short within the unit. • Verify that all wires are securely connected on both the LINE” and LOAD” sides of the GFCI.
  • Page 15 GFCI to trip off. If the SUITMATE unit is not on a dedicated circuit, switch it to a ®...

  • Page 16: Remove / Replace Mechanical Assemblies

    ® If there are questions concerning proper tools, equipment or practices, please call the factory for recommendations at: (Telephone) 800-553-3353, (Fax) 847-742-3552 or (Email) info@suitmate.com. ue to critical tolerances, use only speci ed replacement parts. See the SUIT ATE UNIT ARTS AN ASSE ®...

  • Page 17: Top And Sub Top Assemblies

    Parts used in this process: (6) AEC1205 Black Aluminum Pop Rivets, (2) AEC1605 Black Rubber Brake Tips, and (3) AEC1240 Aluminum Pop Rivets. REMOVE TOP ASSEMBLY 1) Remove the SUITMATE unit from the Wall Mount Bracket following the instructions beginning on Page 14. ®...
  • Page 18 TURNBUCKLE NUT (1) AEC1807 SUB-TOP ASSEMBLY RISER SHUTTLE ASSEMBLY SUB-TOP GASKET (1) AEC1352 RISER CABLE ASSEMBLY TURNBUCKLE ALUMINUM POP RIVET (3) AEC1240 ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...
  • Page 19 -inch to avoid damaging the lack lastic iner. c. Chisel off the rivet heads. Make certain the rivets are completely removed. 4) Separate the Sub-Top from the SUITMATE unit. Remove the Sub-Top by grasping the sides and lifting ® straight up.
  • Page 20 HINGE PIN, LEFT (1) BEC1403 S.S. ACTUATOR SCREW (1) AEC1405 LID OPERATING HINGE PIN, RIGHT INSTRUCTIONS (1) (1) BEC1404 AEC1235 - TIMED UNIT TOP ASSEMBLY (1) EC2 AEC 1205 (6) BLACK ALUMINUM RIVET ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 21: Lid

    Actuator Screw does not touch the inside of the lack Plastic Top. 4) Reinstall the Sub-Top and Top assemblies. See instructions beginning on Page 17. 5) Reattach the SUITMATE unit to the Wall Mount Bracket. See instructions beginning on Page 14. ®...
  • Page 22 TURNBUCKLE RISER CABLE ASSEMBLY TURNBUCKLE NUT (1) AEC1807 MICROSWITCH (1) AEC1810 AEC1419 (1) TIMER* STUD NOT USED *Appearance of timer may vary OFFSET CONNECTOR (1) AEC1212 AEC1218 WEATHER PROOF JUNCTION BOX ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 23: Riser Cable Assembly

    Wall Mount Bracket. See instructions beginning on Page 14. ® 2) Remove Top and Sub-Top Assemblies. See instructions beginning on Page 15. 3) Place the SUITMATE ® unit in an upright position with the back of the unit facing out.
  • Page 24 This switch must be in the 115 position. Alternative: The black clip must be installed with the white arrow pointing to 115V. Green / Yellow Wire secured to Motor Frame with Green (Hex Head) Screw *On units without a Timer, there is (1) White Wire.

  • Page 25: Drive Unit Assembly

    Case making certain that the (3) Shock Mounts are in the appropriate holes in the Case, so that the 90 connector will be in the correct position. See the Bottom View diagram of the SUITMATE unit on Page 22.
  • Page 26 FOAM STRIP (4) AEC1244 BLACK PLASTIC LINER (1) DEC1213 S.S. HOSE CLAMP (1) AEC1249 BLACK DRAIN HOSE (1) AEC1248 FOAM STRIP (1) AEC1243 CASE (1) DEC1201 ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 27: Liner

    7) Place the SUITMATE unit in an upright position. ® 8) From the top of the SUITMATE unit, grasp the lip of the Black Plastic Liner and pull straight up. Be careful ® not to damage the Liner. If the Liner is damaged, it must be replaced.
  • Page 28 HUB ROLL PIN (1) AEC1506 S.S. THREADED BRAKE ROD (2) AEC1620 SHORT COMPRESSION SPRING (2) AEC1622 MOUNTING PLATE WITH BRAKE LEVER ARMS (1) EC18 MOTOR (1) BEC1502 S.S. LOCKNUT (2) AEC1624 ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 29: Brake Rods, Basket, Hub, And Brake Disc Assembly

    Note: If asket itself is damaged it must be replaced, please contact Extractor Corporation at: (Telephone) 800-553-3353, (Fax) 847-742-3552, or (E- ail) info@suitmate.com. 4) Remove the Brake Rods from the Drive Unit Assembly by removing the Locknut and Short Compression Spring on each Brake Rod.
  • Page 30 BASKET AND HUB ASSEMBLY (1) EC20 S.S. BRAKE DISC (1) BEC1702 S.S. LOCKWASHER (3) AEC1704 S.S. SCREW (3) AEC1703 ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 31: Brake Disc And Basket

    5) Reinstall Sub-Top and Top Assemblies. See instructions beginning on Page 17. 6) Reinstall SUITMATE unit to the Wall Mount Bracket. See instructions beginning on Page 14. ® 7) Retest the SUITMATE ® unit for proper operation, refer to TESTING AND OPERATION on Page 7. ®...
  • Page 32 BRAKE LEVER ASSEMBLY (1) EC16 NYLON WASHER BRAKE SUPPORT (2) AEC1827 BRACKET (1) AEC1601 WHITE PLASTIC BUSHING S.S. POP RIVET (2) AEC1603 (1) AEC1823 BRAKE HINGE PIN (1) AEC1614 MOTOR MOUNTING PLATE ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 33: Brake Lever Assembly

    4) Reinstall Sub-Top and Top Assemblies. See instructions beginning on Page 17. 5) Reinstall SUITMATE ® unit to the Wall Mount Bracket. See instructions beginning on Page 14. 6) Retest the SUITMATE unit for proper operation, refer to TESTING AND OPERATION on Page 7. ® ®...
  • Page 34 OF THE ALUMINUM SPACER (AEC1822) SHOCK BUMPER RING (3) AEC1223 HEX NUT (3) AEC1224 ® REAR OF SUITMATE UNIT SHOCK MOUNT (3) AEC1202 POSITION OF ELECTRICAL CONNECTOR TO DRIVE UNIT BOTTOM VIEW OF DRIVE UNIT ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 35: Shock Mounts

    3) Reinstall Sub-Top and Top Assemblies. See instructions beginning on Page 17. 4) Reinstall SUITMATE unit to the Wall Mount Bracket. See instructions beginning on Page 14. ® 5) Retest the SUITMATE unit for proper operation, refer to TESTING AND OPERATION on Page 7. ® ®...
  • Page 36 OF THE ALUMINUM SPACER (AEC1822) SHOCK BUMPER RING (3) AEC1223 HEX NUT (3) AEC1224 ® REAR OF SUITMATE UNIT SHOCK MOUNT (3) AEC1202 POSITION OF ELECTRICAL CONNECTOR TO DRIVE UNIT BOTTOM VIEW OF DRIVE UNIT ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 37: Shock Bumper Rings

    4) Reinstall Drive Unit Assembly. See instructions beginning on Page 23. 5) Reinstall Sub-Top and Top Assemblies. See instructions beginning on Page 17. 6) Reinstall the SUITMATE unit to the Wall Mount Bracket. See instructions beginning on Page 14. ®...
  • Page 38 CASE ASSEMBLY (1) EC12 REMOVAL OF DRIVE UNIT BACK OF UNIT NOTE LOCATION OF ALUMINUM SPACER. IT IS REQUIRED TO KEEP THIS SHOCK BUMPER RING IN POSITION. SHOCK MOUNT BOTTOM VIEW OF DRIVE UNIT ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...
  • Page 39 ALUMINUM SPACER (1) AEC1822: NOTE LOCATION OF THIS SPACER AS REINSTALLATION AT PROPER LOCATION IS A REQUIREMENT. THE SIDE OF THE SHOCK BUMPER MUST BE ALIGNED AGAINST THE END OF THE ALUMINUM SPACER. ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...
  • Page 40 Ground Terminal of the Motor. The Black Clip should be plugged on to the terminal so the white arrow points to “115V”. White Wire with Female (Flag) Connector secured to the post of Terminal L2. A second White Wire with Flange Fork Connector secured to the screw in Terminal L2.

  • Page 41: Motor From Mounting Plate And Motor

    3) Reinstall Drive Unit Assembly. See instructions beginning on Page 23. 4) Reinstall Sub-Top and Top Assemblies. See instructions beginning on Page 17. 5) Reinstall the SUITMATE unit to the Wall Mount Bracket. See instructions beginning on Page 14. ®...

  • Page 42: Gfci

    GFCI MOUNTING SCREWS (2) AEC1820 BACK OF UNIT GFCI BOTTOM VIEW OF SUITMATE ® UNIT ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 43: Replace Electrical Assemblies

    SUITMATE unit. Simply turning off a switch is NOT enough. ® Use only proper tools, test equipment, and work practices when servicing the SUITMATE unit. If there are any ® questions concerning proper tools, equipment or practices, please contact the factory for recommendations at: (Telephone) (800) 553-3353, (Fax) 847-742-3552, or (E-Mail) info@suitmate.com.
  • Page 44 AEC1250 GASKET AEC1419 (1) TIMER** S.S. MICRO SWITCH BOX COVER (1) AEC1245 **Not all units have a Timer NYLON SPACER (4) AEC1809 S.S. NUT (2) AEC1804 S.S. STAR LOCK WASHER (2) AEC1808 ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 45: Micro Switch

    3) Put the threaded end of the Riser Cable Turnbuckle through the hole in the arm of the Micro Switch. Use the previously removed Turnbuckle Nut (step 4) to secure the Turnbuckle to the switch arm. 4) Refer to the SUITMATE UNIT MICRO SWITCH ADJUSTMENT PROCEDURE (Page 47) in this manual to ®...
  • Page 46 COVER (1) AEC1245 **Not all units have a Timer NYLON SPACER (4) AEC1809 S.S. NUT (2) AEC1804 S.S. STAR LOCK WASHER (2) AEC1808 Refer to Wiring Diagram on Page 6 for details ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 47: Motor Timer

    ® will rst need to remove the unit from the wall as the Timer is located on the back side of the unit. Please follow the instructions beginning on Page 14 of this manual to remove the SUITMATE ® unit from the wall and to disconnect applicable plumbing and electrical ttings.
  • Page 48 RISER CABLE ASSEMBLY TURNBUCKLE NUT (1) AEC1807 MICRO SWITCH (1) AEC1810 AEC1419 (1) TIME STUD NOT USED *Appearance of timer may vary OFFSET CONNECTOR (1) AEC1212 AEC1218 WEATHER PROOF JUNCTION BOX ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...
  • Page 49 Switch does not activate or if it activates before the Lid is ¼-inch from being fully depressed, there is probably a problem with the alignment of the Micro Switch. The following procedure will solve the alignment problem. Please consult the illustration (Page 48) showing the back of the SUITMATE unit to identify the parts that you ®...

  • Page 50: Suitmate Exploded Drawing

    EXPLODED VIEW ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 51: Suitmate Assemblies Chart

    Brake Lever Drive Unit Mounting Plate with Brake Lever Assembly Assembly Arms Assembly EC17 Motor Mounting Plate Assembly EC22 EC20 Basket Basket, Hub, Assembly & Disc Brake Assembly SUITMATE ® Unit Assembly ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 52: Parts And Assemblies List

    ® SUITMATE UNIT PARTS AND ASSEMBLIES LIST ® 115-V 20-Amp 60-Hz SUITMATE Unit Comes with BEC1303 ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...

  • Page 53: Suitmate ® Maintenance Log

    ® SUITMATE UNIT PARTS AND ASSEMBLIES LIST ® 115-V 20-Amp 60-Hz SUITMATE Unit (Comes with AEC1810) (Comes with AEC1810) ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...
  • Page 54 ® SUITMATE UNIT PARTS AND ASSEMBLIES LIST ® 115-V 20-Amp 60-Hz SUITMATE Unit ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...
  • Page 55 ® SUITMATE UNIT PARTS AND ASSEMBLIES LIST 115-V 20-Amp 60-Hz SUITMATE ® Unit NOTE: Please contact Extractor Corporation at 800-553-3353 if there are any questions ® in regards to SUITMATE parts and components. ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE...
  • Page 56 Date Performed By: Date Performed By: Date Performed By: Date Performed By: Date Performed By: e o u e n o t o ie o t i e ui e . ® ©2017 Extractor Corporation 115-V 20-Amp 60-Hz SUITMATE Unit...
  • Page 58 v052017...

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